Product Informaton
PHL Flexble. Precse. Powerful. PHL 2-fnger parallel grpper wth long jaw stroke for large parts and/or a broad range of parts Feld of applcaton Optmum standard soluton for many felds of applcaton. Unversal applcaton n clean and slghtly drty surroundngs n machne buldng and plant buldng ndustry, assembly and handlng as well as automotve ndustry. Advantages Your benefts Modular wth two alternatve gudances for optmal adapton to your applcaton Hgh maxmum moments possble sutable for usng long grpper fngers Double pston rack and pnon prncple for centrc clampng Fastenng at one grpper sde n two screw drectons for unversal and flexble grpper assembly Ar supply va hose-free drect connecton or screw connectons for flexble pressure supply n all automated systems Comprehensve sensor accessory program for versatle queryng possbltes and stroke poston montorng Stroke versons for hghest flexblty Szes Quantty: 5 Weght 1.38.. 23.55 kg Grppng force 390.. 4630 N Stroke per jaw 30.. 160 mm Workpece weght 1.95.. 15.5 kg 2
PHL Functonal descrpton By pressure actuaton of the opposng pston, the base jaws are guded by a carrer on the pston, and are set n moton. The synchronzaton of the jaw stroke s done wth a rack and pnon prncple. PHL 1 Base Jaw for the connecton of workpece-specfc grpper fngers 2 Housng Weght-optmzed due to the use of hgh-strength alumnum alloy 3 Mult-tooth gudance hghly loadable, nearly backlash-free base jaw gudance for long fnger lenghts 4 Knematcs pnon and rack prncple for centrc clampng, even at large strokes 5 Dust cover along the whole gudance length aganst coarse drt 6 Sensor system Brackets for proxmty swtches and adjustable control cams n the housng 3
PHL General notes about the seres Operatng prncple: Double pston rack and pnon prncple Housng materal: Alumnum (extruded profle) Base jaw materal: Alumnum alloy, anodzed Actuaton: pneumatc, wth fltered compressed ar as per ISO 8573-1:2010 [7:4:4]. Warranty: 24 months Scope of delvery: Centerng sleeves, O-rngs for drect connecton, assembly nstructons (operatng manual wth declaraton of ncorporaton s avalable onlne) Grppng force mantenance: possble by usng the verson wth mechancal grppng force mantenance or pressure mantenance valve SDV-P Grppng force: s the arthmetc sum of the ndvdual force appled to each jaw at dstance P (see llustraton). Fnger length: s measured from the reference surface as the dstance P n drecton to the man axs. The maxmum permssble fnger length apples untl the nomnal operatng pressure s acheved. Wth hgher pressures, the fnger length must be reduced proportonally to the nomnal operatng pressure. Repeat accuracy: s defned as a dstrbuton of the end Poston for 100 consecutve strokes. Workpece weght: s calculated for force-ft grppng wth a coeffcent of statc frcton of 0.1 and a safety factor of 2 aganst workpece slppage at acceleraton due to gravty g. For form-ft or capture grppng, there are sgnfcantly hgher permssble workpece weghts. Closng and openng tmes: are purely the tmes that the base jaws or fngers are n moton. Valve swtchng tmes, hose fll tmes, or PLC reacton tmes are not ncluded, and are to be consdered when cycle tmes are calculated. Applcaton example Turnng unt for reorentaton of large workpeces 1 2-fnger long-stroke grpper PHL 2 Unversal rotary actuator SRU-plus 3 Flat lnear module Delta wth toothed-belt drve 4
PHL SCHUNK offers more... The followng components make the product PHL even more productve the sutable addton for the hghest functonalty, flexblty, relablty, and controlled producton. Quck change system Unversal swvel unt Pressure mantenance valve Unversal ntermedate jaw Inductve proxmty swtches Magnetc swtches Fnger blank Jaw quck-change system For more nformaton on these products can be found on the followng product pages or at schunk.com. Please contact us: SCHUNK techncal hotlne +49-7133-103-2696 Optons and specal nformaton Sldng bearng verson PHL-G: wth proven SCHUNK mult-tooth gudance for robust and relable applcatons Roller bearng verson PHL-W: wth play-free, pre-loaded profle ral gudes for hgher precson, even larger loads, and longer fnger lengths, and at the same tme wth an ncreased grppng force Mechancal grppng force mantenance: ensures a mnmum grppng force n the event of a pressure loss Ths acts as the closng force n the S verson. The desgn of the top jaws means that they can also be used as an openng force. Hgh-temperature verson V/HT: for use n hot envronments Addtonal stroke versons: avalable n three stroke varants as standard Addtonal versons: Varous optons can be combned wth each other. Numerous addtonal optons are also avalable just tell us what your task s! 5
Grppng force Dmensons and maxmum loads Grppng force Pont P - Fnger length PHL-G techncal data Descrpton PHL-G 40-050 PHL-G 40-050-S PHL-G 40-075 PHL-G 40-075-S PHL-G 40-100 PHL-G 40-100-S ID 0308160 0308163 0308161 0308164 0308162 0308165 Stroke per jaw [mm] 50 50 75 75 100 100 Closng/openng force [N] 900/900 1380/- 900/900 1300/- 900/900 1220/- Mn. sprng force [N] 480 400 320 Weght [kg] 4.72 5.57 5.54 7.1 6.35 7.49 Recommended workpece weght [kg] 4.5 4.5 4.5 4.5 4.5 4.5 Flud consumpton double stroke [cm³] 302 559 430 686 558 814 Mn./nomnal/maxmum operatng pressure [bar] 2/6/8 4/6/6.5 2/6/8 4/6/6.5 2/6/8 4/6/6.5 Closng/openng tme [s] 0.32/0.32 0.34/0.58 0.42/0.42 0.45/0.78 0.53/0.53 0.57/0.97 Max. permssble fnger length [mm] 400 360 400 360 400 360 Max. permssble mass per fnger [kg] 5 5 5 5 5 5 Protecton class IP 41 41 41 41 41 41 Mn./max. ambent temperature [ C] 5/90 5/90 5/90 5/90 5/90 5/90 Repeat accuracy [mm] 0.02 0.02 0.02 0.02 0.02 0.02 Dmensons X x Y x Z [mm] 247 x 110 x 84.8 350 x 110 x 84.8 320 x 110 x 84.8 423 x 110 x 84.8 395 x 110 x 84.8 498 x 110 x 84.8 Moments M x max./m y max./m z max. [Nm] 83/290/121 83/290/121 100/290/121 100/290/121 117/290/121 117/290/121 Forces F z max. [N] 3000 3000 3000 3000 3000 3000 In certan crcumstances, the full grppng force as per the data table wll only become effectve for the PHL-G verson, equpped wth floatng bearngs after around 100 grppng cycles. The specfed torques and forces are statc values, apply for each base jaw, and may occur smultaneously. M y may arse n addton to the moment generated by the grppng force tself. 6
Grppng force Dmensons and maxmum loads Grppng force Pont P - Fnger length PHL-W techncal data Descrpton PHL-W 40-050 PHL-W 40-050-S PHL-W 40-075 PHL-W 40-075-S PHL-W 40-100 PHL-W 40-100-S ID 0308170 0308173 0308171 0308174 0308172 0308175 Stroke per jaw [mm] 50 50 75 75 100 100 Closng/openng force [N] 1300/1300 1880/- 1300/1300 1780/- 1300/1300 1680/- Mn. sprng force [N] 580 480 380 Weght [kg] 5.71 6.42 6.53 8.05 7.34 8.39 Recommended workpece weght [kg] 6.5 6.5 6.5 6.5 6.5 6.5 Flud consumpton double stroke [cm³] 302 559 430 686 558 814 Mn./nomnal/maxmum operatng pressure [bar] 2/6/8 4/6/6.5 2/6/8 4/6/6.5 2/6/8 4/6/6.5 Closng/openng tme [s] 0.28/0.28 0.3/0.51 0.38/0.38 0.4/0.68 0.47/0.47 0.49/0.85 Max. permssble fnger length [mm] 500 450 500 450 500 450 Max. permssble mass per fnger [kg] 5 5 5 5 5 5 Protecton class IP 41 41 41 41 41 41 Mn./max. ambent temperature [ C] 5/90 5/90 5/90 5/90 5/90 5/90 Repeat accuracy [mm] 0.02 0.02 0.02 0.02 0.02 0.02 Dmensons X x Y x Z [mm] 247 x 110 x 90.2 350 x 110 x 90.2 320 x 110 x 90.2 423 x 110 x 90.2 395 x 110 x 90.2 498 x 110 x 90.2 Moments M x max./m y max./m z max. [Nm] 100/350/121 100/350/121 117/350/121 117/350/121 133/350/121 133/350/121 Forces F z max. [N] 3000 3000 3000 3000 3000 3000 In certan crcumstances, the full grppng force as per the data table wll only become effectve for the PHL-G verson, equpped wth floatng bearngs after around 100 grppng cycles. The specfed torques and forces are statc values, apply for each base jaw, and may occur smultaneously. M y may arse n addton to the moment generated by the grppng force tself. 7
Man vew -050 The drawng shows the grpper n the basc verson wth closed jaws, wthout dmensonal consderaton of the optons descrbed below. The SDV-P pressure mantenance valve can be used as a grppng force mantenance devce (see catalog secton on accessores). A, a Man / drect connecton, grpper openng B, b Man / drect connecton, grpper closng 1 Grpper connecton 2 Fnger connecton GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part IT Heght of verson G IK Heght of verson W IL Mn. sx screws per base jaw 8
Maxmum permtted fnger projecton Permtted range Inadmssble range L max s equvalent to the maxmum permtted fnger length, see the techncal data table. Hose-free drect connecton M5 Stroke verson -075 3 Adapter 4 Grppers IT Heght of verson G IK Heght of verson W The drect connecton s used for supplyng compressed ar wthout hoses. Instead, the pressure medum s fed through bore-holes n the mountng plate. The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. 9
Stroke verson -100 Grppng force mantenance S IT Heght of verson G IK Heght of verson W The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. IT Pston chamber wth sprng IK Pston chamber wthout sprng IL Drecton of force of the pressure sprngs The mechancal grppng force mantenance ensures a mnmum clampng force n the event of a pressure drop. Ths acts as the closng force n the S varant. The desgn of the top jaws means that they can also be used as an openng force. Besdes ths, the grppng force mantenance can be used to ncrease the grppng force. The grpper s shown n the basc poston, closed by sprngs. SDV-P pressure mantenance valve Intermedate jaw nterface 4 Grppers IT SDV-P pressure mantenance valve The SDV-P pressure mantenance valve ensures n emergency STOP stuatons that the pressure n the pston chamber of pneumatc grpper, swvel, lnear, and quck-change modules s temporarly mantaned. Descrpton ID Recommended hose dameter [mm] Pressure mantenance valve SDV-P 04 0403130 6 SDV-P 07 0403131 8 Pressure mantenance valve wth ar bleed screw SDV-P 04-E 0300120 6 SDV-P 07-E 0300121 8 4 Grppers IT Customzed grpper fngers IK Unform screw connecton pattern By usng the ntermedate jaw, you have the possblty of drectly connectng a wde range of accessores drectly. Ths ncludes forcemeasurng jaws, jaw quck-change systems, fnger blanks, and unversal ntermedate jaws. In order to acheve the specfed closng and openng tme for each grpper varant, the recommended hose dameter must be used. The drect allocaton of the respectve varant of the grpper for the respectve SDV-P can be found at schunk.com. 10
ZBA -160 ntermedate jaw Attachment kt for proxmty swtch 2 Fnger connecton EP Included n the scope of delvery GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part Optonally ntermedate jaws can be used, enablng drect connecton and algnment of top jaws and varous standard accessores n Z-drecton. Descrpton ID Materal Fnger nterface Intermedate jaw ZBA- 0308169 Steel PGN-plus 160 Scope of delvery 2 IT Heght of verson G IK Heght of verson W End poston montorng can be mounted wth an attachment kt. Descrpton ID Attachment kt for proxmty swtch AS--IN80 0308832 Ths attachment kt needs to be ordered optonally as an accessory. Inductve Proxmty Swtches End poston montorng can be mounted wth an attachment kt. Descrpton ID Often combned Attachment kt for proxmty swtch AS--IN80 0308832 Inductve proxmty swtches IN 80-S-M12 0301578 IN 80-S-M8 0301478 INK 80-S 0301550 Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. Ths attachment kt needs to be ordered optonally as an accessory. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 11
Electronc magnetc swtch MMS AQ Cable outlet IT Sensor MMS 22.. IK Sensor MMS 22...-SA End poston montorng for mountng n the C-slot. Descrpton ID Often combned Electronc magnetc swtch MMS 22-S-M8-PNP 0301032 MMSK 22-S-PNP 0301034 Electronc magnetc swtches wth lateral cable outlet MMS 22-S-M8-PNP-SA 0301042 MMSK 22-S-PNP-SA 0301044 Reed Swtches RMS 22-S-M8 0377720 Cable extenson KV BW08-SG08 3P-0030-PNP 0301495 KV BW08-SG08 3P-0100-PNP 0301496 KV BW08-SG08 3P-0200-PNP 0301497 clp for plug/socket CLI-M8 0301463 Connecton cables KA BG08-L 3P-0300-PNP 0301622 KA BG08-L 3P-0500-PNP 0301623 KA BW08-L 3P-0300-NPN 0301602 KA BW08-L 3P-0300-PNP 0301594 KA BW08-L 3P-0500-NPN 9641116 KA BW08-L 3P-0500-PNP 0301502 Sensor dstrbutor V2-M8 0301775 V4-M8 0301746 V8-M8 0301751 Wreless sensor system RSS-T2 0377715 RSS-T2-US/CA 0377717 Two sensors are requred per unt for montorng two postons. On opton, extenson cables and sensor dstrbutors are avalable. Addtonal product varants of the sensor, and further nformaton and techncal data can be found n the catalog chapter sensor system. 12
Programmable magnetc swtch MMS 22-PI1 AQ Cable outlet IT Sensor MMS 22 PI1-... IK Sensor MMS 22..-PI1-...-SA Poston montorng wth one programmable poston per sensor and electroncs ntegrated n the sensor. Can be programmed usng MT magnetc teachng tool (ncluded n scope of delvery) or ST plug teachng tool (optonal). End poston montorng s mounted n the C-slot. If the ST plug teachng tools are lsted n the table provded, teachng s only possble wth the ST teachng tools. Descrpton ID Often combned Programmable magnetc swtch MMS 22-PI1-S-M8-PNP 0301160 MMSK 22-PI1-S-PNP 0301162 Programmable magnetc swtch wth lateral cable outlet MMS 22-PI1-S-M8-PNP-SA 0301166 MMSK 22-PI1-S-PNP-SA 0301168 Programmable magnetc swtch wth stanless steel housng MMS 22-PI1-S-M8-PNP-HD 0301110 MMSK 22-PI1-S-PNP-HD 0301112 Two sensors are requred per unt for montorng two postons. On opton, extenson cables and sensor dstrbutors are avalable. Addtonal product varants of the sensor, and further nformaton and techncal data can be found n the catalog chapter sensor system. 13
SCHUNK GmbH & Co. KG Spann- und Greftechnk Bahnhofstr. 106-134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2239 nfo@de.schunk.com www.schunk.com Folgen Se uns Jens Lehmann, German goalkeeper legend, SCHUNK brand ambassador snce 2012 for safe, precse grppng and holdng. schunk.com/lehmann 2018-12-03 2018 SCHUNK GmbH & Co. KG