Product Informaton MPG 80
MPG Precse. Compact. Relable. MPG grpper for small components 2-fnger parallel grpper wth smooth roller gudes of the base jaws Feld of applcaton Grppng and movng of small to medum-szed workpeces n low contamnated envronments, such as assembly, testng, laboratory and pharmaceutcal ndustry Advantages Your benefts Cross roller gudance for precse grppng through due to a scope-free base jaw gudance Base jaws guded on double roller bearngs ensurng low frcton and smoothly runnng Mountng from two sdes n three screw drectons for unversal and flexble grpper assembly Ar supply va hose-free drect connecton or screw connectons for flexble pressure supply n all automated systems Szes Quantty: 10 Weght 0.01.. 1.35 kg Grppng force 9.. 540 N Stroke per jaw 1.. 14 mm Workpece weght 0.05.. 1.9 kg 2
MPG Functonal descrpton The pston s moved up and down by compressed ar. The sde hooks at the upper end of the pston rod gude n the angular slots of both base jaws, and thus transform ths movement nto the synchronzed openng or closng of the base fngers. MPG 1 Base Jaw for the connecton of workpece-specfc grpper fngers 2 Wedge-hook desgn for hgh force transmsson and centrc grppng 3 Cross roller gudance precse grppng due to backlash-free base jaw gudance 4 Centerng and mountng possbltes for assembly of the grpper to a base area and at the long sde 5 Drve double-actng pston drve system 6 Housng Weght-optmzed due to the use of hgh-strength alumnum alloy CAD data, operatng manuals and other current product documents can be found onlne. 3
MPG General notes about the seres Operatng prncple: Wedge-hook knematcs Housng materal: Alumnum alloy, anodzed Cover housng materal: Steel Base jaw materal: Steel Actuaton: pneumatc, wth fltered compressed ar as per ISO 8573-1:2010 [7:4:4]. Warranty: 24 months Scope of delvery: Bracket for proxmty swtch, centerng sleeves, O-rngs for drect connecton, assembly and operatng manual wth Declaraton of Incorporaton. Grppng force mantenance: possble by usng the verson wth mechancal grppng force mantenance or SDV-P pressure mantenance valve Grppng force: s the arthmetc total of the grppng force appled to each grpper jaw at dstance P (see llustraton). Fnger length: s measured from the reference surface as the dstance P n drecton to the man axs.the maxmum permssble fnger length apples untl the nomnal operatng pressure s acheved. Wth hgher pressures, the fnger length must be reduced proportonally to the nomnal operatng pressure. Repeat accuracy: s defned as the spread of the end poston durng 100 consecutve strokes. Workpece weght: s calculated for force-ft grppng wth a coeffcent of statc frcton of 0.1 and a safety factor of 2 aganst workpece slppage at acceleraton due to gravty g. For form-ft or capture grppng, there are sgnfcantly hgher permssble workpece weghts. Closng and openng tmes: are purely the tmes that the base jaws or fngers are n moton. Valve swtchng tmes, hose fllng tmes, or PLC reacton tmes are not a part of ths and are to be consdered when cycle tmes are calculated. Applcaton example Pneumatcally drven, two axs assembly machne for small components. 1 MPG 2-fnger parallel grpper wth standard fnger blanks 2 CLM compact slde for vertcal movement 3 CLM compact slde for horzontal movement 4
MPG SCHUNK offers more... The followng components make the product MPG even more productve the sutable addton for the hghest functonalty, flexblty, relablty, and controlled producton. Sensor system Sensor cables Sensor dstrbutor Flexble poston sensor Fttngs Pressure mantenance valve Fnger blanks Swtchng valve Grpper pads Carbde clampng nserts Plastc nserts Centerng sleeves Addtonal nformaton regardng the products can be found on the followng product pages or at www.schunk.com. Please contact us for further nformaton: SCHUNK techncal hotlne +49-7133-103-2696 Optons and specal nformaton Grppng force mantenance verson AS / IS: The mechancal grppng force mantenance verson ensures a mnmum grppng force also n the case of a drop n pressure. In the AS / S verson ths has the effect of a closng force, n the IS verson of an openng force Addtonal fttng bores: for centerng the fngers va sleeves, nstead of normal fttng surfaces. Specal versons avalable on request. 5
MPG 80 Grppng force, O.D. grppng Fnger load Grppng force Grppng force, I.D. grppng Pont P - Fnger length M x max. 5 Nm M y max. 9 Nm M z max. 15 Nm F z max. 500 N Grppng force The specfed torques and forces are statc values, apply for each base jaw, and may occur smultaneously. M y may arse n addton to the moment generated by the grppng force tself. Pont P - Fnger length Techncal data Descrpton MPG 80 MPG 80-AS MPG 80-IS ID 0340015 0340045 0340065 Stroke per jaw [mm] 14 14 14 Closng / openng force [N] 380/360 540/- -/510 mn. sprng force [N] 160 150 Weght [kg] 1.2 1.35 1.35 recommended workpece weght [kg] 1.9 1.9 1.9 Flud consumpton double stroke [cm³] 29 45.5 40.5 mn./max. operatng pressure [bar] 2/8 4/6.5 4/6.5 Nomnal operatng pressure [bar] 6 6 6 Closng/openng tme [s] 0.06/0.06 0.055/0.085 0.085/0.055 Closng- / openng tme wth sprng [s] 0.30 0.30 max. admssble fnger length [mm] 80 80 80 max. admssble weght per fnger [kg] 0.4 0.4 0.4 Protecton class IP 30 30 30 mn./max. ambent temperature [ C] 5/90 5/90 5/90 Repeat accuracy [mm] 0.02 0.02 0.02 Cleanroom class ISO 14644-1 5 5 5 6
MPG 80 Man vew The drawng shows the basc verson of the grpper wth open jaws, wthout dmensonal consderaton of the optons descrbed below. The SDV-P pressure mantenance valve can also be used for I.D. or O.D. grppng alternatvely or n addton to the sprng-loaded, mechancal grppng force mantenance devce (see catalog secton on accessores). A, a Man / drect connecton, grpper openng B, b Man / drect connecton, grpper closng 1 Grpper connecton 2 Fnger connecton GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part IT Sensor IN... Maxmum permtted fnger projecton Permtted range Inadmssble range L max s equvalent to the maxmum permtted fnger length, see the techncal data table 7
MPG 80 Hose-free drect connecton M4 Grppng force mantenance devce AS / IS 3 Adapter 4 Grppers The drect connecton s used for supplyng compressed ar wthout hoses. Instead, the pressure medum s fed through bore-holes n the mountng plate. The mechancal grppng force mantenance devce ensures that a mnmum clampng force wll be appled even f there s a drop n pressure. Ths acts as closng force n the AS / S verson, and as openng force n the IS verson. Besdes ths, the grppng force mantenance devce can be used to ncrease the grppng force or for sngle actuated grppng. Jaw desgn SDV-P pressure mantenance valve IT Vertcally postoned prsm IK Horzontally postoned prsm A workpece, whch s grpped usng three ponts of contact, can be relably grpped wth hgh repeatablty. A system wth more than three ponts of contact s overdetermned. The drawng shows two alternatve grpper fnger desgns for coaxal and radal grppng of a cylndrcal part. 4 Grppers IT SDV-P pressure mantenance valve The SDV-P pressure mantenance valve ensures n emergency STOP stuatons that the pressure n the pston chamber of pneumatc grpper, swvel, lnear, and quck-change modules s temporarly mantaned. Descrpton ID Pressure mantenance valve SDV-P 04 0403130 Pressure mantenance valve wth ar bleed screw SDV-P 04-E 0300120 8
MPG 80 Fnger blanks ABR-MPG-plus 80 Attachment valves GM Ft for centerng pns Fnger blanks for customzed remachnng. Descrpton ID Materal Scope of delvery Fnger blanks ABR-MPG-plus 80 0340216 Alumnum 2 4 Grppers AQ Cable outlet AS Ar connecton DR Hose EP Included n the scope of delvery ES Montorng grppng For each unt one attachment valve ABV s requred, optonal wth dstrbutor for sensors and valves. Attachment valves ncrease the effcency, reduce the nstallaton work and ar consumpton and smplfy ar supply. For detals please refer to the Accessores catalog chapter. Descrpton ID Often combned Attachment valves ABV-MV25-M5 0303326 ABV-MV25-M5-V2-M8 0303392 ABV-MV25-M5-V4-M8 0303362 ABV-MV25-M5-V8-M8 0303363 Modular Assembly Automaton Attachment kt for proxmty swtch 4 Grppers IT CLM/KLM/LM/ELP/ELM/ELS/HLM lnear modules IK ASG adapter plate Grppers and lnear modules can be combned wth standard adapter plates from the modular assembly system. For more nformaton see our man catalog Modular Assembly Automaton. IT Sensor IN... End poston montorng can be mounted wth an attachment kt. Descrpton ID Attachment kt for proxmty swtch AS-MPG 80 0340155 Ths attachment kt needs to be ordered optonally as an accessory. 9
MPG 80 Inductve Proxmty Swtches Inductve Proxmty Swtches End poston montorng can be mounted wth an attachment kt. Descrpton ID Often combned Attachment kt for proxmty swtch AS-MPG 80 0340155 Inductve Proxmty Swtches IN 5-S-M12 0301569 IN 5-S-M8 0301469 Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. Ths attachment kt needs to be ordered optonally as an accessory. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. Drectly mounted end poston montorng. Descrpton ID Often combned Inductve Proxmty Swtches IN 40-S-M12 0301574 IN 40-S-M8 0301474 INK 40-S 0301555 Cable extenson KV BG12-SG12 3P-0030-PNP 0301999 KV BG12-SG12 3P-0060-PNP 0301998 KV BW08-SG08 3P-0030-PNP 0301495 KV BW08-SG08 3P-0100-PNP 0301496 KV BW08-SG08 3P-0200-PNP 0301497 KV BW12-SG12 3P-0030-PNP 0301595 KV BW12-SG12 3P-0100-PNP 0301596 KV BW12-SG12 3P-0200-PNP 0301597 clp for plug/socket CLI-M12 0301464 CLI-M8 0301463 Connecton cables KA BG08-L 3P-0300-PNP 0301622 KA BG08-L 3P-0500-PNP 0301623 KA BG12-L 3P-0500-PNP 30016369 KA BW08-L 3P-0300-PNP 0301594 KA BW08-L 3P-0500-PNP 0301502 KA BW12-L 3P-0300-PNP 0301503 KA BW12-L 3P-0500-PNP 0301507 Sensor dstrbutor V2-M12 0301776 V2-M8 0301775 V4-M12 0301747 V4-M8 0301746 V8-M12 0301752 V8-M8 0301751 Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 10
MPG 80 Attachment kt for FPS Flexble poston sensor BT For AS / IS verson IT FPS-S sensor IK FPS-F5 evaluaton electronc The followng FPS poston sensor can dfferentate between fve programmable areas or swtchng ponts for the stroke of a grpper, and can be used n connecton wth a PC as a measurng system. Descrpton ID Attachment kt for FPS AS-FPS-MPG 80 0301765 Ths attachment kt needs to be ordered optonally as an accessory. Flexble poston montorng of up to fve postons. Descrpton ID Often combned Attachment kt for FPS AS-FPS-MPG 80 0301765 Sensor FPS-S 13 0301705 Cable extenson KV BG08-SG08 3P-0050 0301598 KV BG08-SG08 3P-0100 0301599 Evaluaton electroncs FPS-F5 0301805 When usng an FPS system, an FPS sensor (FPS-S) and an electronc processor (FPS-F5 / F5 T) are requred for each grpper as well as an attachment kt (AS), f lsted. Cable extensons (KV) are avalable as optons n the Accessores catalog chapter. 11
SCHUNK GmbH & Co. KG Spann- und Greftechnk Bahnhofstr. 106-134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2239 nfo@de.schunk.com www.schunk.com www.youtube.com/schunkhq www.twtter.com/schunk_hq www.facebook.com/schunk.hq Jens Lehmann, German goalkeeper legend, SCHUNK brand ambassador snce 2012 for precse grppng and safe holdng. www.gb.schunk.com/lehmann 2017-08-01 2017 SCHUNK GmbH & Co. KG