Clean One-touch Fittins Series K/K/KG K KK D S T Series K Series K Series KG Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com 2
One-touch fittins and for blowin systems and drive air One-touch fittins (for blowin) Series K Collet olypropylene Seal ED (Fluorine coatin) Special confiuration for reliable sealin and low resistance when insertin tube. Body olypropylene O-rin ED (Fluorine coatin) Drive bushin Stainless steel 30 otation of the body allows for easy installation Stud olypropylene Completely oil free (ubber parts are fluorine-coated.) iquid-contact areas are non-metallic arts cleanin, assembly and double packain in a clean room Can be used for vacuum ( 0ka) Guide Stainless steel 30 Series K elease button iht force for removal olypropylene eleases the chuck collet when is removed. lso prevents the chuck from bitin excessively into the. Chuck Stainless steel 30 The chuck provides a secure bite, while holdin force is increased by the collet. Stopper (dust check) Bumper Stainless steel 30 ED olds the cushion and secures the seal. (Fluorine coatin) Suppresses slidin of the seal to prevent eneration of particulates. Clean blowin system Clean room Clean fittin K Clean T/TS Super mist separator -E Odor removal filter -F Clean reulator S 2 port air operated valve Clean as filter SF Clean blow ir micro meter V S SFB Cleanin liquid pressure feed SFC N2 blow N2 as 2 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
clean room systems ow particulate eneration Clean performance Stainless steel 30 -K2 esin parts are.. (olypropylene) K esin: etal: Brass (elecroless nickel plated) esin: BT, O etal: Brass (elecroless nickel plated) One-touch fittins (for drive system air pipin) Series K/KG Brass (electroless nickel plated) elease button olypropylene K: iht ray KG: iht blue -KG KG esin: BT, O etal: Stainless steel 303 esin: etal: Stainless steel 30 Environmental resistance Series K K esin: etal: Stainless steel 30 Completely oil free/iquid-contact parts resin (ubber parts are fluorine-coated.) Series KG Excellent K KK D S T Body olypropylene Stud K: Brass (electroless nickel plated) KG: Stainless steel 30 Drive air pipin system Clean room ale connector Clean fittin Body K: Brass (electroless nickel plated) KG: Stainless steel 30 K/KG elief port pipin Solenoid valve exhaust pipin eulator breather pipin Drain pipin Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins For Blowin Series K os Tubin F, olyolefin Tubin material Soft polyolefin, olyurethane Tubin O.D. ø, ø, ø, ø, ø FE, nylon and soft nylon, and not compatible with the clean series can also be used. owever, the deree of clean performance will be reduced. Note 2) Due to the softness of polyurethane, it may fold when bein inserted. old the end of the and insert it all the way in. Specifications Series K is a line of special One-touch fittins for use in clean room blowin and washin lines. lease consult with SC reardin other types of applications. Seal material: The durability of ED with respect to mineral oils is inferior, which makes it unsuitable for pipin in eneral pneumatic equipment. articulate eneration rade Grade 1 Fluid ir/nitroen as/water (pure water) Note 2) aximum operatin pressure (20 C) 1 a Note 3) Operatin vacuum pressure 0 ka { Torr} roof pressure (20 C) 3 a mbient and fluid temperature 20 C to 0 C Threads JIS B0203 (Taper for pipin) efer to particulate eneration rade classifications. Note 2) The sure pressure must be under the maximum operatin pressure. Note 3) The maximum operatin pressure is the value at 20 C. efer to the operatin pressure curve for other temperatures. Note ) Do not use the fittins with a leak tester or for vacuum retention because they are not uaranteed for zero leakae. ade to Order (efer to pae 21 for details.) articulate Generation Grade Classifications elation between Operatin Temperature and aximum Operatin ressure verae particle concentration articles/ft 3 3 2 1 0-1 0.1 0.2 Grade Grade 3 Grade 2 Grade 1 0.3 0. 1 aximum operatin pressure a 1.2 1.0 0. 0. 0. 0.2 0-20 0 20 0 0 0 article diameter µm or less Operatin temperature C Note) efer to Features 2 in CT. E02-, SC neumatic Clean Series for details. 20 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins Series K ow to Order Clean One-touch fittins (for blowin) T Y U Construction K 0 01 K 0 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" lu-in reducer O.D. 0 ø 0 ø 0 ø ø ø ade to Order X3 With pipe tape ort size/ O.D. Thread connection Tubin (rod) connection 01 02 03 0 00 0 0 0 1/ 1/ 3/ Same dia. ø ø ø ø ø Different dia. (plu-in reducer) lu fittin size 0 0 0 ø ø ø ø ø Clean One-touch fittins K KK D S T Component arts No. 1 2 3 9 Description Body Stud Chuck Guide elease button Collet Stopper Seal Bumper O-rin Drive bushin aterial Stainless steel 30 Stainless steel 30 (color: liht reen) Stainless steel 30 ED (Fluorine-coated) ED (Fluorine-coated) ED (Fluorine-coated) Stainless steel 30 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com 21
Series K Dimensions ale Connector: K ale Elbow: K O.D. ale Branch Tee: KT ale un Tee: KY ale Branch "Y": KU 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ O.D. 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ O.D. odel K0-01 20. 2. K0-02 1. K0-01 1 2.9 21 K0-02 2.. 1. K0-01 31.3 2. K0-02.3. 20. K-02 3. 31 K-03 32 2 K-03 33 2 K-0 33. 2 2 odel 1 1 2 1 T TS 2 1 1 T TS 3. 3. ass 3 13 ass K0-01.2 2... K0-02 2.2 2. K0-01 2. 2. 21. 1. 9 9 K0-02 2. K0-01 1 2. 30 2.3 20. 1 K0-02. 31. 9 K-02 32.1 3. 13 1. 2. 3 2 K-03 33.1 3. 1 K-03 3.3 3. 1 30. 2 0 0 K-0 3.3 1. 1 eference dimension for after installation 1 indicates the maximum diameter. 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ O.D. O.D. odel 1 1 2 eference dimension for after installation 1 2 T TS.1.1 ass KT0-01.2 2... KT0-02 2.2 2. KT0-01 2. 2. 21. 1. KT0-02 2. 9 KT0-01 1 2. 30 2.3 20. 2.3 1.2 KT0-02. 31. 13 KT-02 32.1 3. 20 1. 2. 0. KT-03 33.1 3. 21 KT-03 3.3 3. 2 30. 2.2.2 KT-0 3.3 1. 2 eference dimension for after installation 1 indicates the maximum diameter. 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ odel KY0-01 KY0-02 KY0-01 KY0-02 KY0-01 KY0-02 KY-02 KY-03 KY-03 KY-0 1 1 1.. 2 1. 21. 2.3 2 39 1 2. 9.. 1. 1. 20. T TS.. 21 ass 1. 2. 2 30. 2 eference dimension for after installation 1 indicates the maximum diameter. 2.2 2.2 2. 2. 2.. 32.1 33.1 3.3 3.3 ass odel T TS KU0-01. 0..... KU0-02. 2. KU0-01 1.. 9.. 1. 1 1 KU0-02 1.. KU0-01. 1. 2 2 1 20. KU0-02 0.3. 3 KU-02 3. 1. 1. KU-03. 0. 0 2 KU-03. 2. 0 0 2 KU-0 1.. 0 90 30 eference dimension for after installation indicates the maximum diameter. 21 9 13 20 21 2 2 2 2 1 1 2 x 1 2 2 1 2 x 1 1 2 1 1 1 1 2 x Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins Series K Dimensions Straiht Union: K Elbow: K Union Tee: KT Union "Y": KU lu-in educer: K O.D. O.D. O.D. O.D. odel K0-00 K0-00 K0-00 K-00 K-00 odel K0-00 K0-00 K0-00 K-00 K-00 odel KT0-00 KT0-00 KT0-00 KT-00 KT-00 odel KU0-00 KU0-00 KU0-00 KU-00 KU-00.. 1... 1... 1... 1. 1 3. 0.1. 2.2 3. 3. 2.... 21. 2.3 2. 30.. 21. 2.3 2. 30. 2. 21. 2.. 31.9 ass T TS 1. 20. 2 1 1 1 2 1 indicates the maximum diameter. ass T TS. 3. 3. 3.3 1. 9 9 20. 1. 3 2 1. 2 0 0 20 indicates the maximum diameter. ass T TS..3 1. 9 20. 2 1 1. 1 2. 2 indicates the maximum diameter. ass T TS. 9... 1. 13. 20. 2 1 1. 1.1 1 2 1.1 2 32 indicates the maximum diameter. 2 x 1 ø 2 ø ø.2 ø 2 x ø.2 3 x ø.2 3 x K KK D S T lu: K O.D. fittin size odel K0-0 K0-0 K0-0 K0- K0- K0- K-.. 1. 3. 0.9 1. 9. ass T TS.1 3.2. 1. 20.2.2 20. 2 1 2. 1 9 indicates the maximum diameter. fittin size fittin size odel K-0 K-0 K-0 K- K- 1 32 3 39 3. 13. 1..3.2 20. ass 0. 0. 1.1 1. 2. fittin size Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins For Drivin ir ipin os Series K/KG Tubin Tubin material Tubin O.D. F, olyurethane ø, ø, ø, ø, ø FE, nylon and soft nylon, and not compatible with the clean series can also be used. owever, the deree of clean performance will be reduced. Specifications Series K Brass (electroless nickel plated) elease button: iht ray articulate eneration rade Fluid aximum operatin pressure (20 C) Operatin vacuum pressure roof pressure (20 C) mbient and fluid temperature Threads Grade 1 ir 1 a Note 2) 0 ka 3 a C to 0 C JIS B0203 (Taper for pipin) Oil Fluorine-based rease efer to particulate eneration rade classifications This falls outside of the rade because fluorine rease is applied to the internal seal materials. Note 2) The maximum operatin pressure is the value at 20 C. efer to the operatin pressure curve for other temperatures. Note 3) Do not use the fittins with a leak tester or for vacuum retention because they are not uaranteed for zero leakae. Series KG Stainless steel 30 elease button: iht blue ade to Order (efer to pae 2 for details.) articulate Generation Grade Classifications elation between Operatin Temperature and aximum Operatin ressure verae particle concentration articles/ft 3 3 2 1 0-1 0.1 0.2 Grade Grade 3 Grade 2 Grade 1 0.3 0. 1 aximum operatin pressure a 1.2 1.0 0. 0. 0. 0.2 0-0 20 0 0 article diameter µm or less Operatin temperature C Note) efer to Features 2 in CT. E02-, SC neumatic Clean Series for details. 2 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins Series K/KG ow to Order Clean One-touch fittins Symbol G Specifications Specifications (metal part materials) Brass (electroless nickel plated) Stainless steel 30 T Y U Construction K 0 01 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" lu-in reducer O.D. 0 ø 0 ø 0 ø ø ø ade to Order X3 X3 With pipe tape Grease-free ubber material: ED (Fluorine-coated) Gasket: -G3 (Stainless steel 31, Special FK) Note 2) With release bushin, Guide color: Natural Series KG: Compatible with products with only Note 2) ort size/ O.D. x 0. 01 1/ Thread 02 1/ connection 03 3/ 0 00 Same dia. 0 ø Tubin (rod) 0 ø Different dia. connection ø 0 (plu-in reducer) ø ø K 0 lu fittin size 0 ø 0 ø 0 ø ø ø Clean One-touch fittins K KK D S T type ale connector Component arts No. 1 2 3 9 Description Body With male connector Stud Chuck Guide With male connector elease button Collet Stopper Seal Bumper O-rin Gasket With male connector aterial Series K Series KG C30 (electroless nickel plated) Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 (color: liht ray) Stainless steel 30 NB NB NB Stainless steel 30, NB (color: liht blue) Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com 2
Series K/KG Dimensions ale Connector: K, KG () () O.D. x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ odel K0- K0-01 K0-02 K0- K0-01 K0-02 K0-01 K0-02 K-02 K-03 K-03 K-0 KG0- KG0-01 KG0-02 KG0- KG0-01 KG0-02 KG0-01 KG0-02 KG-02 KG-03 KG-03 KG-0 1 1 1 () ass T TS 2. 21. 2.9. 1. 21. 1 2.3 2. 1.. 1. 2. 1 () 30. 2. 1 20. 2 1.1. 13 3.1 30. 2 1 30.9 2. 32 2. 2 32.2 2 eference dimension for after installation ale Elbow: K, KG () () O.D. odel 1 2 1 T TS x 0. K0- KG0-1.3 1/ K0-01 KG0-01.. 21.1 21 1/ K0-02 KG0-02 1 2. 2 x 0. K0- KG0-1. 1. 1/ K0-01 KG0-01. 21..3. 1. 1/ K0-02 KG0-02 1 2. 2. 20 1/ K0-01 KG0-01. 2 13 () 2.3 20. 2 1 1/ K0-02 KG0-02 1 2.9 30 21 1/ K-02 KG-02. 33 2 1. 2. 1 3/ K-03 KG-03 30. 3. 3 3/ K-03 KG-03 32 3 3 30. 2 K-0 KG-0 3.2 39. eference dimension for after installation 1 indicates the maximum diameter. Union Tee: KT, KGT () () O.D. odel 1 2 1 2 T TS ass () ass x 0. KT0- KGT0-1.3 1/ KT0-01 KGT0-01.. 21.1 21 13 1/ KT0-02 KGT0-02 1 2. 2 x 0. KT0- KGT0-1. 1. 1/ KT0-01 KGT0-01. 21..3. 1. 1 1/ KT0-02 KGT0-02 1 2. 2. 20 1/ KT0-01 KGT0-01. 2 1 2.3 20. 2 1 () 1/ KT0-02 KGT0-02 1 2.9 30 1/ KT-02 KGT-02. 33 1. 1 2. 3/ KT-03 KGT-03 30. 3. 39 3/ KT-03 KGT-03 32 3 1 2 30. KT-0 KGT-0 3.2 39. 3 eference dimension for after installation 1 indicates the maximum diameter. 2 () 2 2 2 2 2 2 1 1 1 2 1 1 1 1 2 x 1 1 2 2 x 1 1 1 2 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins Series K/KG Dimensions ale un Tee: KY, KGY () () O.D. x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ KY0- KY0-01 KY0-02 KY0- KY0-01 KY0-02 KY0-01 KY0-02 KY-02 KY-03 KY-03 KY-0 odel KGY0- KGY0-01 KGY0-02 KGY0- KGY0-01 KGY0-02 KGY0-01 KGY0-02 KGY-02 KGY-03 KGY-03 KGY-0 1 1 1 Note1) 1 2.. 1. 1. 21. 2.3 2. 30. 2 1.3 21.1 2. 1..3 2.. 2.9. 30. 32 3.2 31. 3. 39. 3 39 3 3.. 2. 9. 1. 20. 2 T TS ale Branch: KU, KGU () () O.D. x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ eference dimension for after installation 1 indicates the maximum diameter. KU0- KU0-01 KU0-02 KU0- KU0-01 KU0-02 KU0-01 KU0-02 KU-02 KU-03 KU-03 KU-0 odel KGU0- KGU0-01 KGU0-02 KGU0- KGU0-01 KGU0-02 KGU0-01 KGU0-02 KGU-02 KGU-03 KGU-03 KGU-0 1 13 1 Note1).. 1. 0. 2.3. 3.9. 9.9 3. 9.1 2.3 9.2.9 9... 1. 3 1 0... 3. 9. 2. 1. 20. 2 2 1 1 T 2 1 TS 1 ass 13 1 20 1 39 1 ass eference dimension for after installation indicates the maximum diameter. 20 21 1 30 0 0 () 1 2 () 1 2 () () 2 x 2 1 1 1 2 x 1 2 ø ø.2 1 1 2 x 2 x K KK D S T ø ø.2 Straiht Union: K, KG O.D. K0-00 K0-00 K0-00 K-00 K-00 odel KG0-00 KG0-00 KG0-00 KG-00 KG-00.. 1. 3. 3. 2... 1. 20. 2 T 2 1 TS 1 ass 1 1 2 x indicates the maximum diameter. Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com 2
Series K/KG Elbow: K, KG O.D. K0-00 K0-00 K0-00 K-00 K-00 odel KG0-00 KG0-00 KG0-00 KG-00 KG-00.. 1.. 21. 2.3 2. 30. ass T TS. 3. 3. 3.3 1. 9 9 20. 1. 3 2 1. 2 0 0 20 indicates the maximum diameter. ø 2 x ø.2 Union Tee: KT, KGT O.D. KT0-00 KT0-00 KT0-00 KT-00 KT-00 odel KGT0-00 KGT0-00 KGT0-00 KGT-00 KGT-00.. 1. Union "Y": KU, KGU O.D. KU0-00 KU0-00 KU0-00 KU-00 KU-00 odel KGU0-00 KGU0-00 KGU0-00 KGU-00 KGU-00.. 1. 1 3. 0.1. 2.2 lu-in educer: K, KG. 21. 2.3 2. 30. 2. 21. 2.. 31.9 ass T TS..3 1. 9 20. 2 1 1. 1 2. 2 indicates the maximum diameter. ass T TS. 9... 1. 13. 20. 2 1 1. 1.1 1 2 1.1 2 32 indicates the maximum diameter. 1 2 ø ø.2 ø 3 x ø.2 3 x O.D. fittin size odel K0-0 KG0-0 K0-0 KG0-0 K0-0 KG0-0 K0- KG0- K0- KG0- K0- KG0- K- KG-.. 1. 3. 0.9 1. 9. ass T TS.1 3.2. 1. 20.2.2 20. 2 1 2. 1 9 indicates the maximum diameter. fittin size lu: K fittin size odel ass K-0 K-0 K-0 K- K- 1 32 13. 0. 3 1. 0. 39.3 1.1 3.2 1.. 20. 2. The plu is coom for series K, KG and K. fittin size 2 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Series K/K/KG Specific roduct recautions 1 Be sure to read before handlin. efer to front matters and 9 for Safety Instructions and paes 13 to 1 for Fittins and Tubin recautions. Selection 1. lease consult with SC reardin fluids other than air, water and nitroen as. andlin 1. Store away from direct sunliht at 0 C or less. 2. Open the inner packae of double packain in a clean room or other clean environment. Installation of Threads Be sure to wrap sealin tape around the taper for both resin and metal. If used without sealin tape air leakae can occur. 1. Series K (with resin ) 1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1. to 2 rides exposed at the end of the. 2) Tihtenin fter tihtenin by hand, tihten an additional 2 to 3 turns usin a tihtenin tool. 2. Series K/KG (with metal ) 1) For fter tihtenin by hand, tihten approximately 1/ turn further usin a tihtenin tool. eference values for the tihtenin torque are 1 to 1. N m. Excessive tihtenin can cause air leakae due to damae or deformation of the asket, etc. Insufficient tihtenin can cause loose and air leakae, etc. Installation of Threads 2) Taper (1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1 rides exposed at the end of the. (2) When installin, tihten with the proper torque shown in the table below. s a rule, this corresponds to two or three turns with a tool after tihtenin by hand. size 1/ 1/ 3/ roper tihtenin torque (N m) to 9 to 1 to 2 2 to 30 3. Tihtenin tools Tihten with an appropriate wrench usin the hexaon wrench flats on the body. osition the wrench on the base as close as possible to the. If the size of the wrench is not suitable for the hexaon wrench flats, the wrench flats may be crushed. Installation and emoval of Tubin 1. Installation of 1) Grease is not used due to the Series K oil-free specifications. For this reason, reater insertion force is required when is installed. In particular, polyurethane may fold when inserted due to its softness. old the end of the, and insert it all the way in slowly and securely. efer to dimension in the dimension drawins for uidance on the insertion depth of. 2. emoval of 1) The outside diameter of tubes that have been used at hih temperatures or for lon periods of time will expand, and in some cases pipe fittins cannot be reattached. Tubes that cannot be attached should be discarded and replaced with new ones. K KK D S T Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Series K/K/KG Specific roduct recautions 2 Be sure to read before handlin. efer to front matters and 9 for Safety Instructions and paes 13 to 1 for Fittins and Tubin recautions. Operatin Environment Warnin 1. Do not use in environments or locations where there is a daner of damae to fittins and. For fittin and materials, refer to specifications and construction drawins, etc. 2. rovide shade in locations which receive direct sunliht. 1. Series K are special One-touch fittins for use on clean blowin and washin lines. lease consult with SC reardin other types of applications. Seal material: The durability of ED with respect to mineral oils is inferior, makin it unsuitable for pipin in eneral pneumatic equipment. Use Series K and KG for pipin to eneral pneumatic equipment. aintenance 1. Tihtenin of blow fittins (resin taper for pipin) Since Series K taper are made of resin, minute leakae may radually occur due to stress relaxation. erform periodic inspections, and if leakae is detected correct the problem by further tihtenin. If additional tihtenin becomes ineffective, replace the fittin with a new product. 2. Check for the followin durin reular maintenance, and replace components as necessary. a) Scratches, oues, abrasion, corrosion b) eakae, refer to item 3 reardin taper leakae. c) Twistin, flattenin or distortion of d) ardenin, deterioration or softness of 3. Do not repair or patch the replaced or fittins for reuse. 0 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins Series K/KG ow to Order Clean One-touch fittins Symbol G Specifications Specifications (metal part materials) Brass (electroless nickel plated) Stainless steel 30 T Y U Construction K 0 01 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" lu-in reducer O.D. 0 ø 0 ø 0 ø ø ø ade to Order X3 X3 With pipe tape Grease-free ubber material: ED (Fluorine-coated) Gasket: -G3 (Stainless steel 31, Special FK) Note 2) With release bushin, Guide color: Natural Series KG: Compatible with products with only Note 2) ort size/ O.D. x 0. 01 1/ Thread 02 1/ connection 03 3/ 0 00 Same dia. 0 ø Tubin (rod) 0 ø Different dia. connection ø 0 (plu-in reducer) ø ø K 0 lu fittin size 0 ø 0 ø 0 ø ø ø Clean One-touch fittins K KK D S T type ale connector Component arts No. 1 2 3 9 Description Body With male connector Stud Chuck Guide With male connector elease button Collet Stopper Seal Bumper O-rin Gasket With male connector aterial Series K Series KG C30 (electroless nickel plated) Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 (color: liht ray) Stainless steel 30 NB NB NB Stainless steel 30, NB (color: liht blue) Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com 2
Series K/KG Dimensions ale Connector: K, KG () () O.D. x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ odel K0- K0-01 K0-02 K0- K0-01 K0-02 K0-01 K0-02 K-02 K-03 K-03 K-0 KG0- KG0-01 KG0-02 KG0- KG0-01 KG0-02 KG0-01 KG0-02 KG-02 KG-03 KG-03 KG-0 1 1 1 () ass T TS 2. 21. 2.9. 1. 21. 1 2.3 2. 1.. 1. 2. 1 () 30. 2. 1 20. 2 1.1. 13 3.1 30. 2 1 30.9 2. 32 2. 2 32.2 2 eference dimension for after installation ale Elbow: K, KG () () O.D. odel 1 2 1 T TS x 0. K0- KG0-1.3 1/ K0-01 KG0-01.. 21.1 21 1/ K0-02 KG0-02 1 2. 2 x 0. K0- KG0-1. 1. 1/ K0-01 KG0-01. 21..3. 1. 1/ K0-02 KG0-02 1 2. 2. 20 1/ K0-01 KG0-01. 2 13 () 2.3 20. 2 1 1/ K0-02 KG0-02 1 2.9 30 21 1/ K-02 KG-02. 33 2 1. 2. 1 3/ K-03 KG-03 30. 3. 3 3/ K-03 KG-03 32 3 3 30. 2 K-0 KG-0 3.2 39. eference dimension for after installation 1 indicates the maximum diameter. Union Tee: KT, KGT () () O.D. odel 1 2 1 2 T TS ass () ass x 0. KT0- KGT0-1.3 1/ KT0-01 KGT0-01.. 21.1 21 13 1/ KT0-02 KGT0-02 1 2. 2 x 0. KT0- KGT0-1. 1. 1/ KT0-01 KGT0-01. 21..3. 1. 1 1/ KT0-02 KGT0-02 1 2. 2. 20 1/ KT0-01 KGT0-01. 2 1 2.3 20. 2 1 () 1/ KT0-02 KGT0-02 1 2.9 30 1/ KT-02 KGT-02. 33 1. 1 2. 3/ KT-03 KGT-03 30. 3. 39 3/ KT-03 KGT-03 32 3 1 2 30. KT-0 KGT-0 3.2 39. 3 eference dimension for after installation 1 indicates the maximum diameter. 2 () 2 2 2 2 2 2 1 1 1 2 1 1 1 1 2 x 1 1 2 2 x 1 1 1 2 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Clean One-touch Fittins Series K/KG Dimensions ale un Tee: KY, KGY () () O.D. x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ KY0- KY0-01 KY0-02 KY0- KY0-01 KY0-02 KY0-01 KY0-02 KY-02 KY-03 KY-03 KY-0 odel KGY0- KGY0-01 KGY0-02 KGY0- KGY0-01 KGY0-02 KGY0-01 KGY0-02 KGY-02 KGY-03 KGY-03 KGY-0 1 1 1 Note1) 1 2.. 1. 1. 21. 2.3 2. 30. 2 1.3 21.1 2. 1..3 2.. 2.9. 30. 32 3.2 31. 3. 39. 3 39 3 3.. 2. 9. 1. 20. 2 T TS ale Branch: KU, KGU () () O.D. x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ eference dimension for after installation 1 indicates the maximum diameter. KU0- KU0-01 KU0-02 KU0- KU0-01 KU0-02 KU0-01 KU0-02 KU-02 KU-03 KU-03 KU-0 odel KGU0- KGU0-01 KGU0-02 KGU0- KGU0-01 KGU0-02 KGU0-01 KGU0-02 KGU-02 KGU-03 KGU-03 KGU-0 1 13 1 Note1).. 1. 0. 2.3. 3.9. 9.9 3. 9.1 2.3 9.2.9 9... 1. 3 1 0... 3. 9. 2. 1. 20. 2 2 1 1 T 2 1 TS 1 ass 13 1 20 1 39 1 ass eference dimension for after installation indicates the maximum diameter. 20 21 1 30 0 0 () 1 2 () 1 2 () () 2 x 2 1 1 1 2 x 1 2 ø ø.2 1 1 2 x 2 x K KK D S T ø ø.2 Straiht Union: K, KG O.D. K0-00 K0-00 K0-00 K-00 K-00 odel KG0-00 KG0-00 KG0-00 KG-00 KG-00.. 1. 3. 3. 2... 1. 20. 2 T 2 1 TS 1 ass 1 1 2 x indicates the maximum diameter. Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com 2
Series K/KG Elbow: K, KG O.D. K0-00 K0-00 K0-00 K-00 K-00 odel KG0-00 KG0-00 KG0-00 KG-00 KG-00.. 1.. 21. 2.3 2. 30. ass T TS. 3. 3. 3.3 1. 9 9 20. 1. 3 2 1. 2 0 0 20 indicates the maximum diameter. ø 2 x ø.2 Union Tee: KT, KGT O.D. KT0-00 KT0-00 KT0-00 KT-00 KT-00 odel KGT0-00 KGT0-00 KGT0-00 KGT-00 KGT-00.. 1. Union "Y": KU, KGU O.D. KU0-00 KU0-00 KU0-00 KU-00 KU-00 odel KGU0-00 KGU0-00 KGU0-00 KGU-00 KGU-00.. 1. 1 3. 0.1. 2.2 lu-in educer: K, KG. 21. 2.3 2. 30. 2. 21. 2.. 31.9 ass T TS..3 1. 9 20. 2 1 1. 1 2. 2 indicates the maximum diameter. ass T TS. 9... 1. 13. 20. 2 1 1. 1.1 1 2 1.1 2 32 indicates the maximum diameter. 1 2 ø ø.2 ø 3 x ø.2 3 x O.D. fittin size odel K0-0 KG0-0 K0-0 KG0-0 K0-0 KG0-0 K0- KG0- K0- KG0- K0- KG0- K- KG-.. 1. 3. 0.9 1. 9. ass T TS.1 3.2. 1. 20.2.2 20. 2 1 2. 1 9 indicates the maximum diameter. fittin size lu: K fittin size odel ass K-0 K-0 K-0 K- K- 1 32 13. 0. 3 1. 0. 39.3 1.1 3.2 1.. 20. 2. The plu is coom for series K, KG and K. fittin size 2 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Series K/K/KG Specific roduct recautions 1 Be sure to read before handlin. efer to front matters and 9 for Safety Instructions and paes 13 to 1 for Fittins and Tubin recautions. Selection 1. lease consult with SC reardin fluids other than air, water and nitroen as. andlin 1. Store away from direct sunliht at 0 C or less. 2. Open the inner packae of double packain in a clean room or other clean environment. Installation of Threads Be sure to wrap sealin tape around the taper for both resin and metal. If used without sealin tape air leakae can occur. 1. Series K (with resin ) 1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1. to 2 rides exposed at the end of the. 2) Tihtenin fter tihtenin by hand, tihten an additional 2 to 3 turns usin a tihtenin tool. 2. Series K/KG (with metal ) 1) For fter tihtenin by hand, tihten approximately 1/ turn further usin a tihtenin tool. eference values for the tihtenin torque are 1 to 1. N m. Excessive tihtenin can cause air leakae due to damae or deformation of the asket, etc. Insufficient tihtenin can cause loose and air leakae, etc. Installation of Threads 2) Taper (1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1 rides exposed at the end of the. (2) When installin, tihten with the proper torque shown in the table below. s a rule, this corresponds to two or three turns with a tool after tihtenin by hand. size 1/ 1/ 3/ roper tihtenin torque (N m) to 9 to 1 to 2 2 to 30 3. Tihtenin tools Tihten with an appropriate wrench usin the hexaon wrench flats on the body. osition the wrench on the base as close as possible to the. If the size of the wrench is not suitable for the hexaon wrench flats, the wrench flats may be crushed. Installation and emoval of Tubin 1. Installation of 1) Grease is not used due to the Series K oil-free specifications. For this reason, reater insertion force is required when is installed. In particular, polyurethane may fold when inserted due to its softness. old the end of the, and insert it all the way in slowly and securely. efer to dimension in the dimension drawins for uidance on the insertion depth of. 2. emoval of 1) The outside diameter of tubes that have been used at hih temperatures or for lon periods of time will expand, and in some cases pipe fittins cannot be reattached. Tubes that cannot be attached should be discarded and replaced with new ones. K KK D S T Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com
Series K/K/KG Specific roduct recautions 2 Be sure to read before handlin. efer to front matters and 9 for Safety Instructions and paes 13 to 1 for Fittins and Tubin recautions. Operatin Environment Warnin 1. Do not use in environments or locations where there is a daner of damae to fittins and. For fittin and materials, refer to specifications and construction drawins, etc. 2. rovide shade in locations which receive direct sunliht. 1. Series K are special One-touch fittins for use on clean blowin and washin lines. lease consult with SC reardin other types of applications. Seal material: The durability of ED with respect to mineral oils is inferior, makin it unsuitable for pipin in eneral pneumatic equipment. Use Series K and KG for pipin to eneral pneumatic equipment. aintenance 1. Tihtenin of blow fittins (resin taper for pipin) Since Series K taper are made of resin, minute leakae may radually occur due to stress relaxation. erform periodic inspections, and if leakae is detected correct the problem by further tihtenin. If additional tihtenin becomes ineffective, replace the fittin with a new product. 2. Check for the followin durin reular maintenance, and replace components as necessary. a) Scratches, oues, abrasion, corrosion b) eakae, refer to item 3 reardin taper leakae. c) Twistin, flattenin or distortion of d) ardenin, deterioration or softness of 3. Do not repair or patch the replaced or fittins for reuse. 0 Courtesy of Steven Enineerin, Inc.-0 yan Way, South San Francisco, C 900-30-ain Office: (0) -9200-Outside ocal rea: (00) 2-9200-www.stevenenineerin.com