Weishaupt Pressure regulators with safety assemblies for - Inlet pressures up to max. 1 bar - Inlet pressures greater than 4 bar - Outlet pressures 180 to 350 mbar Additional sheet to leaflet Pressure regulators with safety assemblies, Print No. 12 83197902 1/2010 Note ATTENTION This document contains a summary of high pressure regulators for various boundary conditions in addition to the units detailed in leaflet print No. 12! In accordance with the following boundary conditions it can be determined from which range a targeted regulator selection can be made. 1. Inlet pressures up to max. 1 bar Page 2 In the following types: 06/1S, 07/1S, 08/1S, 09/1S 1/1S, 2/1S, 3/1S, 4/1S 2. Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar Page 3-7 In the following types: 07/2-25/50, 08/2-25/50 1/2-50/50, 2/2-50/50 5/2-25/80, 5/2a-25/80, 6/2-50/100, 6/2a-50/100 3. Outlet pressures 180 up to 350 mbar Page 8-11 In the following types: 5/2a-So-25/80, 6/2-So-50/100, 6/2a-So-50/100, 7/1-So-50/100, 8/1-So-80/150 9/1-So-100/150
Inlet pressures up to max. 1 bar Note ATTENTION With safety diaphragm, no connection for breather and vent lines required. Max. permissible inlet pressure 1 bar. Technical data: Gas pressure regulator Type Connection Weight Order No. Type DN Nozzle Max. inlet Outlet Spring colour Product ID No. DN approx. Ø pressure pressure Inlet Outlet kg mm bar mbar 06/1S 25 25 15 1513362668/0 133-730 25 3 1 30-70 orange CE-0085AQ1090 07/1S 25 25 15 1513362669/0 133-730 25 4.7 1 30-70 orange CE-0085AQ1090 08/1S 25 25 15 1513362670/0 133-730 25 6.3 1 30-70 orange CE-0085AQ1090 09/1S 25 25 15 1513362671/0 133-730 25 12.5 1 30-70 orange CE-0085AQ1090 1/1S 50 50 27 1513362672/0 233-730 50 10 1 70-140 black CE-0085AQ1092 2/1S 50 50 27 1513362673/0 233-730 50 12.5 1 70-140 black CE-0085AQ1092 3/1S 50 50 27 1513362674/0 233-730 50 20 1 70-140 black CE-0085AQ1092 4/1S 50 50 27 1513362675/0 233-730 50 25 1 70-140 black CE-0085AQ1092 The units differ from the compact units in Print No. 12 in having a safety diaphragm. This removes the need for the connection of breather and vent lines. Therefore the units also have no SBV safety relief valve. Construction of the regulators is as per the corresponding types without safety diaphragm in the diagram on pages 8/9 in Print No. 12. (Max. inlet pressure 1 bar!). The dimensions of the regulators are the same as those of the regulators without safety diaphragm. Outlet pressure springs and labels Type Outlet pressure Colour Order No. Label mbar coding Order No. 06/1S to 09/1S 12-20 blue 490 031 201 000 08 10/7 06/1S to 09/1S 15-35 green 490 032 201 000 08 11/7 06/1S to 09/1S 30-70 orange 490 033 201 000 08 12/7 06/1S to 09/1S 50-140 black/white 490 030 201 000 08 13/7 06/1S to 09/1S 100-210 silver 490 029 201 000 08 15/7 1/1S to 4/1S 15-35 green 490 085 201 000 08 11/7 1/1S to 4/1S 30-70 orange 490 086 201 000 08 12/7 1/1S to 4/1S 70-140 black 490 087 201 000 08 14/7 1/1S to 4/1S 100-210 silver 490 088 201 000 08 15/7 Note: The pressure regulators 06/1S to 09/1S are fitted as standard with springs for an outlet pressure of 30-70 mbar (orange spring). The pressure regulators 1/1S to 4/1S are fitted as standard with springs for an outlet pressure of 70-140 mbar (black spring). Included in delivery: See page 6, Print No.12, however, these regulators are fitted with safety diaphragms and do not include an SBV. The regulators are non-stock items, please allow for a turnaround time of around 6 weeks! 2
Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar Technical data: Gas pressure regulator Type Connection Weight Order No. Type DN Nozzle Max. inlet Outlet Spring Product ID No. DN approx. Ø pressure pressure colour Inlet Outlet kg mm bar mbar 07/2-25/50 25 50 15 1513362659/0 133-6-66 25 3 6 30-70 orange CE-0085AQ1090 08/2-25/50 25 50 15 1513362660/0 133-6-66 25 4.7 6 30-70 orange CE-0085AQ1090 1/2-50/50 50 50 27 1513362661/0 233-12-6-66 50 10 6 70-140 black CE-0085AQ1092 2/2-50/50 50 50 27 1513362662/0 233-12-6-66 50 12.5 6 70-140 black CE-0085AQ1092 The units have an integrated SAV shut off valve with an upper and lower release. Therefore the SAV is closed on delivery. In order to be able to reset the SAV, the regulator must be under pressure. Upper settings range: 140-400 mbar, preset to 350 mbar, green spring Lower setting range: 8-50 mbar, preset to 8 mbar, red spring The units have an external impulse line for the SAV and regulator. The SBV is integrated, switch point 30 mbar above the control pressure. Outlet pressure springs and labels Type Outlet pressure Colour Order No. Label mbar coding Order No. 07/2 and 08/2 12-20 blau 490 031 201 000 08 10/7 07/2 and 08/2 15-35 green 490 032 201 000 08 11/7 07/2 and 08/2 30-70 orange 490 033 201 000 08 12/7 07/2 and 08/2 50-140 schwarz/white 490 030 201 000 08 13/7 07/2 and 08/2 100-210 silber 490 029 201 000 08 15/7 1/2 and 2/2 15-35 green 490 085 201 000 08 11/7 1/2 and 2/2 30-70 orange 490 086 201 000 08 12/7 1/2 and 2/2 70-140 schwarz 490 087 201 000 08 14/7 1/2 and 2/2 100-210 silber 490 088 201 000 08 15/7 Note: The pressure regulators 07/2 and 08/2 are fitted as standard with springs for an outlet pressure of 30-70 mbar (orange spring) The pressure regulators 1/2 and 2/2 are fitted as standard with springs for an outlet pressure of 70-140 mbar (black spring) Included in delivery: 1 pressure regulator with safety assemblies SAV and SBV, 1 inlet pressure gauge with ball valve, 1 outlet pressure gauge with ball valve, 2 intermediate pieces, stabilising line with connections and control line for the regulator and SAV, connection pieces. Unit supplied fully assembled and pressure tested. Gas pressure regulator Type Connection Weight Order No. Type DN Nozzle Max. Outlet Spring Product ID No. DN approx. Ø inlet pressure colour Inlet Outlet kg mm pressure bar mbar 5/2-25/80 25 80 46 1513362654/0 RR16-25-24-8N-SL-IZN.1 25 24 10 100-210 green/white CE-0085AQ1103 5/2a-25/80 25 80 58 1513362655/0 RR16-25-31-8N-SL-IZN.1 25 31 10 100-210 green/white CE-0085AQ1103 6/2-50/100 50 100 73 1513362657/0 RR16-50-31-8N-SL-IZN.1 50 31 10 100-210 green/white CE-0085AQ1103 6/2a-50/100 50 100 73 1513362658/0 RR16-50-42-8N-SL-IZN.1 50 42 10 100-210 green/white CE-0085AQ1103 Note: The RR16... regulator has an integrated SAV with safety diaphragm, green spring, setting range 200-800 mbar (set to 350 mbar as standard). Included in delivery: 1 pressure regulator with safety shut off valve SAV, 1 safety vent valve SBV, 1 inlet pressure gauge with ball valve, 1 outlet pressure gauge with ball valve, stabilising line with connections and control line for the regulator and SAV, connection pieces. Unit supplied fully assembled and pressure tested. Outlet pressure springs and labels Outlet pressure Colour coding Order No. Label mbar Order No. 15-35 orange/grey 490 190 201 000 08 11/7 30-70 yellow/black 490 191 201 000 08 12/7 70-140 red/blue 490 192 201 000 08 14/7 100-210 green/white 490 194 201 000 08 15/7 SBV Setting range Spring Product Type DN mbar colour ID Number 275 D 3/4" 150-500 black CE-0085AQ1102 3
Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar Filter design Filter with flange connection Max. operating pressure: 16 bar Operating temperature: -10 to 80 C Flange connection to: EN 1092-1 (DIN 2633 PN16) Installation: In horizontally or vertically running inner lines Fine mesh: 50 µm Filtered medium: Gases to G260 dry sewage and bio gas, with max. 0.1%v H2S Housing material: GGG 40.3 Cover: R-ST 37-2 H H 1 H 2 Ø D Ø k Ø d 4 DN Ø d 2 L Dimensions Type DN L H H1 H2 Weight [kg] DIN DVGW No. Order No. 25/20/16 25 146 115 57 58 4.6 DG-4501 AS 0101 151 330 2617/2 50/21/16 50 210 202 90 112 12.7 DG-4501 AS 0101 151 327 2606/2 80/20/16 80 268 323 135 188 26.7 DG-4501 AS 0101 151 329 2663/2 Operational Maximum permissible over-press. gas throughput DN 25 DN 50 DN 80 [bar] [mn 3 /h] [mn 3 /h] [mn 3 /h] 1 67 254 668 2 100 380 1000 3 133 506 1332 4 166 632 1664 5 200 758 1996 6 233 884 2328 7 266 1011 2659 8 299 1137 2991 9 332 1263 3323 10 366 1389 3655 N.B.: Pressure loss when operating with Natural Gas < 50 mbar is included in the above max. gas throughputs. 4
Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar Selection diagram for outlet pressure pa: 100 mbar, 140 mbar, 200 mbar Inlet pressure pe [bar] into regulator 10 9 8 7 6 5 4 3 2 07/2 25/50 08/2 25/50 1/2 50/50 2/2 50/50 5/2-25/80 5/2a-25/80 6/2-50/100 6/2a-50/100 1 10 50 100 500 1000 5000 10000 Flow rate Vn [m 3 /h] Natural Gas E and Natural Gas LL (d = 0.606 and d = 0.641) The procedure for selecting a regulator, notes and conversions for other gas types can be taken from Print No. 12, pages 8 and 9. The principle notes on installing, setting and operating the units can also be taken from Print No. 12. Control press. 100 mbar Control press. 140 mbar Control press. 200 mbar The SAV SL-IZN.1 is equipped with a breather port (1/4 ) which must be connected with a ø 12 line to the regulator s breather line or the vent line connection of the SBV. Dimensions 07/2-25/50 and 08/2-25/50 188 103 168 116 500 163 160 175 97 903 172 269 405 411 5
Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar 1/2-50/50 and 2/2-50/50 355 157 405 432 116 253,5 DN 50 500 200 791 264 114 442 197 5/2-25/50 and 5/2a-25/80 188 310 707 420 DN 80 360 240 467 40,5 134 650 182 180 1016 G 3/4 6
Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar 6/2-50/100 and 6/2a-50/100 188 310 731 432 DN 100 373 246 485 50 750 200 250 1204 179 G 3/4 7
Outlet pressures 180 to 350 mbar Note ATTENTION Please note that, due to the max. permissible operational overpressure of various valve train parts, the control pressure of 350 mbar must not be exceeded, even if the spring range of the regulator springs permit it. The switch off pressure of the SAV is set to 500 mbar as standard, which represents the max. permissible switch off pressure. Technical data: Gas pressure regulator Type Connection Weight Order No. Type DN Nozzle Max. Outlet Spring Product ID No. DN approx. Ø inlet pressure colour Inlet Outlet kg mm pressure range bar mbar 5/2a-So-25/80 25 80 58 1513362678/0 RR16-25-31-8N-SL-IZN.1 25 31 10 200-330 orange CE-0085AQ1103 6/2-So-50/100 50 100 73 1513362679/0 RR16-50-31-8N-SL-IZN.1 50 31 10 200-330 orange CE-0085AQ1103 6/2a-So-50/100 50 100 73 1513362680/0 RR16-50-42-8N-SL-IZN.1 50 42 10 200-330 orange CE-0085AQ1103 7/1-So-50/100 50 100 73 1513362681/0 RR16-50-54-8N-SL-IZN.1 50 54 5 200-330 orange CE-0085AQ1103 8/1-So-80/150 80 150 120 1513362682/0 RR16-80-82-8N-SL-IZN.1 80 82 4 200-330 orange CE-0085AQ1103 9/1-So-100/150 100 150 163 1513362683/0 RBE4020 100 100 5 180-290 silver CE-0085BU0091 Note The RR16 regulator is fitted with an integrated SAV with safety diaphragm (SL-IZN.1). Green spring, setting range 200-800 mbar (set to 500 mbar as standard). For increased control pressures the springs listed in the table below should also be ordered. The RBE4020 regulator is fitted with an integrated SAV with safety diaphragm (SAV022-1). Black spring, setting range 350 mbar - 1 bar (set to 500 mbar as standard). For increased control pressures the springs listed in the table below should also be ordered. Both regulators are fitted with an integrated SBV275D safety vent valve. Black spring with setting range 150 500 mbar (set to 430 mbar as standard). Included in delivery: 1 pressure regulator with safety shut off valve SAV, 1 safety vent valve, 1 inlet pressure gauge with ball valve, 1 outlet pressure gauge with ball valve, stabilising line with connections and control line for the regulator and SAV, connection pieces. Unit supplied fully assembled and pressure tested. Springs for outlet pressure for type RR16 & RBE4020 Type Outlet pressure Colour Order No. Label mbar coding Order No. RR16 300-450 black 490 235 2010000818/7 RBE4020 240-370 violet 490 234 2010000817/7 Selection diagram for outlet pressures 180 to 350 mbar 10,0 The procedure for selecting a regulator, notes and conversions for other gas types can be taken from Print No. 12, pages 8 and 9. 1,0 1 2 3 4 5 6 The principle notes on installing, setting and operating the units can also be taken from Print No. 12. The SAV SL-IZN.1 is equipped with a breather port (1/4 ) which must be connected with a ø 12 line to the regulator s breather line or the vent line connection of the SBV. 0,3 100 1000 10000 Flow rate Vn [m³/h] Natural Gas E and Natural Gas LL ( d = 0.606 and d = 0.641) 1 5/2a-So-25/80 2 6/2-So-50/100 3 6/2a-So-50/100 4 7/1-So-50/100 5 8/1-So-80/150 6 9/1-So-100/150 8
Outlet pressures 180 to 350 mbar Dimensions 5/2a-So-25/80 310 188 707 467 420 454,5 DN25 DN80 40,5 134 180 182 650 1016 140 6/2-So-50/100 and 6/2a-So-50/100 310 188 246 485 DN50 432 467 DN100 731 50 250 200 750 1204 140 9
Outlet pressures 180 to 350 mbar 7/1-So-50/100 and 8/1-So-80/150 d 3 d 4 h 1 h 1* h 4 h 3 h 5 d 1 d 2 h 2 2 2 l 6 l 1 l 3 l 4 l 2 l 5 G 3/4 Type d 1 d 2 d 3 d 4 h 1 h 1* h 2 h 3 7/1-So-50/100 50 100 310 188 485 680 242 432 8/1-So-80/150 80 150 310 188 545 735 284 459 Type h 4 h 5 l 1 l 2 l 3 l 4 l 5 l 6 7/1-So-50/100 373 727 179 250 200 750 1204 50 8/1-So-80/150 400 829 210 300 200 750 1254 60 10
Outlet pressures 180 to 350 mbar 9/1-So-100/150 1658 602,5 165 85 575,5 350 459 494 DN100 DN150 ø 470 142,5 115 11
Max Weishaupt GmbH D-88475 Schwendi Weishaupt close by? Addresses, telephone numbers etc. can be found at www.weishaupt.de Print No. 83197902, March 2010 We reserve the right to make changes. All rights reserved. Product Description Performance W-Burners The compact series, proven millions of times over: Up to 570 kw Economical, reliable, fully automatic. Gas, oil and dual fuel burners for domestic and commercial applications. The purflam burner gives almost soot-free combustion of oil with greatly reduced NOx emissions. monarch and The legendary industrial burner: Up to industrial burners Tried and tested, long lived, clear construction. 11,700 kw Gas, oil and dual fuel burners for district heat provision. multiflam burners Innovative Weishaupt technology for large burners: Up to Minimal emission values particularly at ratings 16,000 kw over one megawatt. Oil, gas and dual fuel burners with patented fuel distribution system. WK Modular powerhouses: Up to industrial burners Adaptable, robust, powerful. 22,000 kw Oil, gas and dual fuel burners for industrial plant. Thermo Unit The Thermo Unit heating systems from cast iron or Up to 55 kw steel: Modern, economic, reliable. For environmentally friendly heating. Fuel: Gas or oil as desired. Thermo Condens The innovative condensing boilers with the SCOT system: Up to Efficient, low in emissions, versatile. Ideal for domestic 1,200 kw heating. Floor standing gas condensing boiler with up to 1200 kw (cascade), for higher heat demand. Heat pumps The heat pump programme offers solutions for utilisation Up to 130 kw of heat from air, soil and ground water. The systems are suitable for refurbishment or new builds. Solar systems Water heater / energy reservoir Control technology / building management Free energy from the sun: Perfectly coordinated components, innovative, proven. Pleasantly shaped flat roof collectors to support heating and of domestic water. The attractive domestic water heating range includes classic water heaters which are supplied through a heating system and energy reservoirs which can be fed through solar systems. From control panels to complete building management systems at Weishaupt you can find the entire spectrum of modern control technology. Future oriented, economical and flexible.