DELIVERING EXCELLENCE GLOBALLY
MISSION STATEMENT D.V. Desai, Chairma We strive to be a learig orgaisatio which is Growthorieted, Kowledge-based, Progressive, Iovative & Profitable, i the field of Process Cotrol Valves, Istrumets ad Techology servig the eeds of customers through high quality ad cost-effective products ad services with cocer for people ad safety, by a disciplied ad dedicated work force practicig participative style of leadership ad maagemet to achieve progress, prosperity ad happiess. CORE VALUES I our jourey of strivig for excellece, we esure that our values are always firmly rooted to establish a strog global foudatio ehacig a promisig future. We are: u u u u u u A orgaisatio havig respect for every idividual A orgaisatio where passio ad commitmet is the drivig force A orgaisatio where trust ad freedom empowers all the people associated with us A orgaisatio ecouragig a culture of learig ad adaptability A orgaisatio that excels beyod boudaries through teamwork A orgaisatio where customer focus is at the core of all activities PROVIDING EXPERTISE ON A GLOBAL FRONTIER Established i 1973, Nirmal became the pioeer of Self Actuated Pressure Cotrol Valves ad Allied Process Cotrol Systems ad Solutios. Nirmal offers its expertise globally to all major idustries amely Oil & Gas, Petrochemical & Refieries, Pharmaceutical, Steel & Power, Food & Dairy, Plastic ad Nuclear Power Idustries. Today, Nirmal has bee successfully established as the Expertise that delivers. At Nirmal, we are fully equipped to cater to the ever chagig eeds of our discerig customers. Ivestig i R&D & adherig to world-class quality stadards, we have always strived to come up with iovative ad customized solutios that help our customers scale ew horizos. At Nirmal, we believe that our resposibilities are ot just limited to deliverig customized products but, we are equally ivolved with customers to provide complete solutio from cocept to commissioig alog with timely ad regular follow-up. With each product supply, Nirmal offers a formal Product Istructio & After Sales Commissioig Support, which icludes value added features such as O & M maual, comprehesive literature & customer traiig program. A Techical Support Team is always available to aswer ay queries regardig our products & services. We also coduct various traiig programs for youg egieers of the idustry as we believe that with the right kowledge, the youth today ca trasform our tomorrow.
GLOBAL STANDARD OF EXCELLENCE QUALITY ASSURANCE Nirmal s Itegrated Maagemet System is certified to applicable idustrial stadards. Our Quality Assurace system of Nirmal esures that iovative solutios are delivered through processes which are assessed, approved & certified to ISO 9001:2015 Quality Assurace Stadard. Strict adherece to procedures by disciplied ad dedicated work force ad iteral audits, guaratee that the quality system is implemeted across all stages, from icomig raw materials to fial test ad delivery. Occupatioal health ad safety maagemet system of Nirmal is certified to BS OHSAS 18001 : 2007 stadard which esures to cotrol ad improve health ad safety performace. We are also certified to ISO 14001:2015 Stadard which specifies the requiremets for a evirometal maagemet system that a orgaizatio ca use to ehace its evirometal performace. Nirmal is the first Idia maufacturer to get its products certified with striget Europea Stadards EN-334 & EN-14382 for Pressure Regulators ad Safety Shut Off Valves esurig world-class product performace & accuracy. We have also received ASME/UV/NB Certificatio for our Safety Relief Valves. Our TTS Series Flame Arrestor with itegral Pressure & Vacuum Relief Valve are type - approved accordig to ATEX Directive 94/9/EC ad B.S EN ISO 16852 by SGS Baseefa UK. Oe of the prestigious accolades eared is the U & R Stamp Certificatio which authorizes the use of the symbol of America Society of Mechaical Egieers (ASME) for fabricatio of pressure vessel. It assures customers that the stamped products are built i accordace with the applicable rules of the ASME Boiler ad Pressure Vessel Code. ISO 9001:2015 ASME U Stamp Certificate ISO 14001:2015 ASME R Stamp Certificate BS OHSAS 18001-2007 ATEX Certificate ASME/UV Certificatio PED/97/23/EC (CE) & Type Test Certificate to EN 334 & 14382
WORLD-CLASS FACILITIES INFRASTRUCTURE & FACILITIES Nirmal facility at Asagao spread over 5 Acres of lad with more tha 1,00,000 sq. feet shop floor area ad comprises state-of-the-art equipmet like Automatic Material Hadlig Facility, N/C Bad Saw Machie, High Pressure Compressor, VMC, HMC & CNC Machiig Ceters, Automatic Weldig (Saw) Machie, Shrik Packig Machie, Foam Packig Machie, Rollig Machie etc. Safety Relief Valve Testig Machie Maufacturig Area Stores Automatic Weldig Machie Beig a quality coscious compay, testig is a area we lay special emphasis o. Our testig facilities iclude Computerised Flow Test Lab, CMM Test, Ultrasoic Test, Magetic Particle Test, Peumatic High Pressure Test Setup upto 700 Barg, Helium Leak Test, Sprig Load Test, D. P. Test, Hydro Test, Radiography, PMI Test etc. Computerised Flow Test Lab Co-ordiate Measuremet Machie Automated Pressure Regulator Test Setup PMI Test
CNC Machiig Paitig Booth APPROVALS Nirmal is a approved vedor with major Iteratioal Cliets.
PRODUCTS FOR PROCESS INDUSTRIES Pressure Regulatig Valves & Pressure Reducig Statio for Process Idustries Self Actuated Upstream & Dowstream Pressure Cotrol Valves Wide rage of Direct Actig & Pilot Operated Regulators for accurate pressure cotrol i a variety of applicatio. Body Size & Coectios: ¼ to 16. Screwed / Flaged to ANSI 150# / 300# / 600# / 900# / 1500# With or without Over-pressure / Uder-pressure Cut-off; up to 12 Size ad up to ratig of 1500# High Pressure Reducig Statio with Safety Shut Off Valves Skid mouted, ready to use package Two stage pressure reductio esurig costat outlet pressure irrespective of extesive variatio i ilet pressure ad flow rate Completely self actuated system without auxiliary power requiremet Hydroge Pressure Reducig Statio with Safety Shut-Off We offer complete Gas Cylider Maifold & High Pressure Reducig Statios for Nitroge, Hydroge, Carbo Dioxide, Oxyge, Argo, Ammoia, Chlorie ad other Gases with followig features: With over-pressure shut-off i-built for safe operatio without maual itervetio Short payback period as high capacity typical two stage reductio allows maximum utilizatio of gas from the Cylider / Trolley Hydroge Pressure Reducig Statio with Safety Shut-Off
PRODUCTS FOR PROCESS INDUSTRIES Nitroge Blaketig System & Tak Protectio Devices Iert Gas Blaketig Tak Protectio Devices: Turkey Solutios for Tak Blaketig & Tak Protectio Devices complyig to API 2000. Nirmal also provides various safety devices from their ehaced product lie to make the blaketig system foolproof. Vacuum Relief Valve Advatages Miimise vapor losses of costly solvets Reduce oxyge cotet i the vapor space ad elimiates the possibility of combustio / fire hazard Back Pressure Relief Valve (Vapor Recovery Regulator) Breather Valves: Breather Valve i.e. Pressure cum Vacuum Relief Valve. Optimum protectio of storage tak from excess pressure or vacuum Features Simple easy to maitai ad reliable desig cosiderig API 2000 requiremets TTS - Series is highly advaced pressure ad vacuum relief valve for high flow capacities with a combied flame arrester uit. This ca be used as protective system accordig ATEX i area subject to explosio hazards as per 94/9EC Type - Approved accordig to ATEX Directive 94/9/EC ad B.S EN ISO 16852 by SGS Baseefa UK. Prevets igress of air ad moisture ito tak Turkey solutio for blaketig system with safety devices alog with itroge high pressure reducig statio, for storage taks, reactors, & cetrifuges ATEX certified TTS Series Flame Arrestor with itegral Pressure & Vacuum Relief Valve: Emergecy Relief o Vet: To esure a large emergecy relief opeigs i case of exposure to fire. Low set poit techology esures very low itroge cosumptio & operatig cost Relief Valves for Safety Thermal & Emergecy Relief High speed of respose to protect the tak i the evet of sudde surges High system accuracy where extremely low set poits ad miimal proportioal bad are importat Extesive material selectio compatible to differet solvets Flame Arrestors: Type tested at CMRI testig cell, Dhabad, for flame quechig We also provide Cotiuous Blaketig & Purgig System for Safe Operatio of Cetrifuge. EP Series Pilot-operated Pressure Relief Valves Tak Blaketig Regulators: Miimum Set Pressure 1/4 WCg Vapor Recovery Regulator Body Size & Coectios: ¼ to 24, Screwed / Flaged to ANSI 150# to 1500# Tight Shut-Off Capability Agle Type Sprig Loaded Globe Body Sprig Loaded diaphragm type for proportioate pressure relief B3 Series Pilot-operated Regulator Cetrifuge Purgig & Iertisig Systems Pilot-operated for higher relief capacity at low set poits
SECURAMAX Nirmal Safety Valve Divisio SAFETY RELIEF VALVES SECURAMAX Exclusive Represetative For Safety Relief Valves PRODUCT RANGE ASME/UV/NB Stamp Certified Safety Relief Valves The Safety Relief Valves have bee egieered ad desiged to provide Pilot Operated Valve for Water & Steam high quality performace stadards for over pressure protectio for air, gas, steam ad vapour as well as liquid phase applicatios. This valve provides highly effective solutio for various applicatios as i refieries, chemical idustry, fertilizer plat, petrochemical idustry, Oil & Gas Idustry, Storage tak systems etc. Series 200 - High Pressure Steam Valve Sizes: Upto 6" x 10" Set Pressure: Upto 350 barg Max. Temperature: 649oC Overpressure: 3% Blowdow: 4% Desiged i accordace with ASME sec I Ilet coectio prepared for weldig or flage ASME 600-2500 Orifice: form D to T1 Set pressure rage: 10 to 280 barg Temperature limit: 375oC Overpressure: 3% Blowdow: 4% Desiged i accordace(asme sec I) Series 9000 - Pilot Operated Valve SR-07 Safety Relief Valve Valve Size: 1"(DN25) - 8"(DN200) Ilet Ratig: 150# - 2500# Outlet Ratig: 150# & 300# Ed Coectio: Flaged (As per ASME B16.5) Orifice & Moutig Dimesio: As per API 526 Maximum Set Pressure: 414 Bar Series 3000 - Low & Medium Pressure Steam Valve Ilet Sizes: Upto 6" Orifice Sizes: H to R1 iclusive Set Pressure: 1.5 to 80 barg Max. Temperature: 543oC Overpressure: 3% Blowdow: 4% Full ozzle desig Adjustable blowdow Desiged i accordace (ASME sec-i) Ilet Sizes: Upto 12" Orifice Sizes: D to V iclusive Set Pressure: 0.2 to 520 barg Temperature Rage: -180 to 320oC Overpressure: 1 to 5% Materials: Carbo or Stailess Steel or Special alloys Full ozzle desig: Fixed / Adjustable blowdow (2% mi) Stadard face to cetre dimesios coformig to API Std. 526 Series 9010 - Low Pressure Pilot Operated Valve SR-08 Safety Relief Valve Screwed / flaged Valve Size: ½"(DN15) - 1.5"(DN40) Ilet & Outlet Size: ½" to 1.5" Pressure Ratig: 150# to 2500# Ed Coectio: Flaged or Screwed Maximum Set Pressure: 420 Bar Series 100 - Electrically Actuated High Pressure Steam Valve Sizes: Upto 2½" x 4" Set Pressure: Upto 310 barg Max. Temperature: 621oC Ilet Sizes: Upto 12" Orifice Sizes: H to W2 iclusive Set Pressure: 0.01 to 0.5 barg Temperature Rage: -196 to 100oC Overpressure: 5% Materials: Carbo or Stailess Steel or Special alloys Full ozzle desig Blowdow: fixed < or=to 5%
LPG / NATURAL GAS REGULATORS Mesura Nirmal Gas Cotrols Pvt Ltd is a joit veture compay formed betwee Nirmal Idustrial Cotrols Pvt Ltd & Mesura SA, Frace; which is part of Cavaga Group, a global leader i Natural gas & LPG domestic & commercial regulators. Domestic / Commercial Pressure Regulators:- Domestic Meter Regulators:- Sigle Stage Regulators:- B6M - Two Stage Regulator M2.5 - Sigle Stage Regulator H200Z - Sigle Stage Regulator balaced with OPSO ad UPSO Desig for use o Domestic or Idustrial applicatios o Natural Gas used i cabiets, buildig gas lie with or without meter for domestic or commercial applicatios. The M2.5 regulator is desiged for low pressure domestic applicatios with ilet pressure upto 200 mbar, ad is available with itegral uder pressure cut-off(upco). It ca be mouted i either a vertical or horizotal orietatio. The M2.5 regulator is istalled directly o the hub of a gas meter. Itegral two stage pressure reductio Max. Ilet Pressure:- 200 mbar Mesura' make regulators Outlet Pressure:- 15 25 mbar Itegral over pressure / uder pressure cut-off & creep relief Ed Coectio:- DN20, ¾ BSPT Normal capacity 2.5 SCMH to 80 SCMH Ilet & outlet coectios ca be ilie or at right agle Outlet pressure 20 to 300 mbar (with differet sprigs) The regulator is provided with sigle-stage pressure reducig ad it is adjustable, allowig the regulatio of the dowstream pressure without chagig the sprig that maage the pressure. The adjustmet rage is equal to +10 mbar of the omial pressure. The regulator is paited. Direct Operated Regulators:- Accuracy:- Upto AC - 5 Itegrated with UPCO Device. Complyig to T/SP/PRS/3 Flow Capacity 2.5 SCMH Accuracy class: upto AG 1 High Capacity Regulators:- Two Stage Regulators:942HP - Direct Operated Regulators H464 - High Capacity Regulators D100M - Two Stage Regulators Desig for use o Domestic or Idustrial applicatios o Natural Gas used i cabiets, buildig gas lie with or without meter for domestic or commercial applicatios. Series 46 regulators ca be protected with OPSO agaist uderpressure issues ad well protected agaist corrosio with a cosistet powder coatig. They also feature a extreme temperature resistat diaphragm ad stailess steel screws ad bolts. The 94 series direct operated regulators are desiged for high pressure service ad ca be used either vapor or liquid applicatios. High pressure regulators usually reduce tak pressure to a itermediate pressure for use by aother regulator. They are also used for fial stage service o particular applicatios, as high pressure burers as well as other medium sized commercial idustrial applicatios. Type 942HP regulator is a adjustable high pressure regulator with a wide rage of outlet pressure. It is ot equipped with a iteral relief valve. Both types are equipped with a NPT side outlet which is ormally plugged ad provides opeig for a outlet pressure.
SOLUTIONS FOR NATURAL GAS SECTOR Direct Actig Regulators:- Pilot-operated Gas Pressure Regulators:- Slam Shut Valves:- D81 Series Gas Pressure Regulator D53 Series Gas Pressure Regulator SH4-2 Series Slam Shut Valve These regulators are best suited for idustrial, commercial gas burer applicatios & combustio systems. The regulators maitai costat Outlet Pressure with Ilet Pressure. We are the first i Idia to maufacture Gas Pressure Regulators with PED/97/23/EC compliace certificatio ad also Type Test certified to EN 334 for Pressure Regulators. We are the first i Idia to maufacture Gas Slam Shut Valves with PED/97/23/EC compliace certificatio ad also type test certified to EN 14382. Itegral Over-Pressure & Uder-Pressure Slam Shut optios available. Size ragig from ½ to 2 Ed coectio optios Screwed / Flaged to ANSI 150# to 600# class Set poit adjustig screw is temper proof Easy olie maiteace Tight shut-off capability Orietatio i 360 directio Very high temperature rages from 25 C to 180 C These pressure regulators ca regulate atural gas till 100 Barg ilet pressure Ilet pressure up to 100 Barg Outlet pressure: 0.3 Barg to 34 Barg Active moitor cofiguratio suitability Size ragig from 1 to 12 Two path cotrol & fast respose Ed coectio optios from ANSI 150# to ANSI 600# class Size ragig from 1 to 12 Ed coectio optios from ANSI 150# to ANSI 600# class Quick respose less tha 2 secods Tight shut-off capability Maual resettig with the lever mechaism Easy olie maiteace Capability with special trim desig Double stage pilot cotrol which ca hadle high variatios i ilet pressure without affectig the accuracy of outlet cotrolled pressure Itegral slam shut-off optio with overpressure & uder-pressure cut-off Accuracy class:- up to AC 1 Ilet pressure: 2 Barg to 100 Barg Outlet pressure: 0.5 Barg to 60 Barg Built-i pressure equalisatio which ca be carried out by slightly turig the reset lever. No separate by-pass arragemet or equalizig valve is required Remote sigals ca be provided optioal Over pressure ad uder pressure shut-off optios available Optioal regulators with i-built slam shut valves are also available Accuracy class: upto AG 1 Gai through Partership with NIRMAL Access to more tha three decades of egieerig solutio experiece Expert kowledge of gas trasmissio & distributio applicatio egieerig Professioal applicatio egieers to assist you from cocept to commissioig Complete statio maufactured i our ow factory & fully tested i our computerized flow test lab
SOLUTIONS FOR NATURAL GAS SECTOR Gas Coditioig Skids:- Gas Pressure Regulatig & Fiscal Meterig Skids:- Scrubber / Kock Out Drum:- Nirmal offers complete Gas Coditioig System for Power Plats & Fertilizers as well as Gas Coditioig Equipmets. Nirmal specializes i offerig oe-stop solutios for desig, developmet, maufacture, istallatio & commissioig of pre-fabricated skids for atural gas trasmissio ad distributio applicatios, which iclude: Scrubber or KOD is used to remove solid & liquid particles. Two mai applicatios of scrubber are at well heads ad at compressor skid ilet. Also, it is used i may other idustrial applicatios. It gives high efficiecy eve at varyig pressure ad flow coditios. These are low maiteace equipmet's. Kock Out Drum:Multi Cycloe / Demister Type Filter-Separators: - City Gate Statios (CGS) Vae Pack / Filter Elemet District Regulatig Statios (DRS) QOEC:- Quick Opeig Ed Closures Idustrial Pressure Regulatig Statios (IPRS) Gas Pre Heaters:- Electric / Gas Fired Water Bath / Steam Heater Coalescer Filters for fie liquid particles removal Natural Gas Odorisers By-pass & Ijectio Type Meterig & Regulatig Statios (MRS) for commercial & idustrial istallatios Types of Scrubber:Vae Pack Multicylcoe Filter Seperator:- Fiscal ad Secodary Orifice / RPD / Turbie / Ultrasoic-based Meterig Skids Compliat to AGA Stadards with Flow Computer RTU SCADA Optios CNG High Pressure Skids CNG Dispesers The Stadards used for Maufacturig of these Statios are: ANSI B 31.8 IGE TD 13 EN 12186 EN12279 Equipmets & Pressure Vessels are fabricated as per ASME SEC VIII DIV 1. Our facility is also authorized to use ASME 'U' ad 'R' stamp. The Cofiguratios for these Statios ca be customized as: TWIN-STREAM HOT STAND-BY ACTIVE-MONITOR & WORKINGMONITOR I filter separators solid particles are removed i first stage ad liquid particles are removed i secod stage. I first stage of filtratio, smaller size solid particles are removed by meas of filter elemets. The gas eters the vae pack arragemet i.e. secod stage filtratio where liquid particles are removed. Types of Filter:Dry Gas Filter Wet Gas Filter
NETWORK Corporate Office - Mumbai Asagao Factory Nirmal Idustrial Cotrols Pvt. Ltd. First Floor, Samriddhi, L.B.S. Road, Mulud (W), Mumbai - 400 080 Ph.: +91-22-67746200, +91-22-25608668 Fax: +91-22-25682771 Email: ifo@irmalidustries.com Website: www.irmal.co.i Nirmal Idustrial Cotrols Pvt. Ltd. Survey No. 136/1(P) Asagao (W), Dist. Thae, Maharastra, Idia - 421 601 Ph.: +91-2527-661000 Fax: +91-2527-661020 Iteratioal Sales Mega Services DMCC P.O.Box 283581,Dubai Uit No.2308, Jumeirah Bay Tower. Plot No X2, Jumeirah Lakes Towers, Dubai, UAE. Ph:+9714 4560782 Email: sales@megaiteratioal.ae Iteratioal Represetatives Abu Dhabi Qatar Saudi Arabia South Korea Petro Middle East Petroserv Cotrols & Commuicatios WLL Asas Al Jood Tradig Establishmet Geumgag S&T Co. Ltd. Nigeria Oma Malaysia Taiwa Falcogaz Limited Abuilyas Tradig LLC Hammer Egieerig Sd. Bhd. Felca Iteratioal Corporatio Bagladesh Vietam Kuwait Cosmos Marketig Cosultats Pvt. Ltd. Petro Pro Oil Gas Tradig Services Co.Ltd Basem Itl. Geeral Tradig Co Natioal Represetatives Mumbai New Delhi Vadodara Idore Embee Marketig Services Mr. Ravidra Shah - Director Ph.: +91-22-67977135 Fax: +91-22-67977135 Mobile: +91 9324620517 Email: sales@embee.i SRG Egieerig Pvt. Ltd. Mr. Sameer Buddhiraja - Director Ph.: +91-11-27355326 Fax: +91-11-27353633 Mobile: +91 9810027498 Email: ifo@srgegieerig.i Iel Egieers, Mr. Vijay Lagalia - Director Ph.: +91-265-2310416 Fax: +91-265-2314932 Mobile: +91 9825153564 Email: ifo@ielidia.com Suptha Marketig Mr. Niti Choudhari - Director Ph.: +91-731-2593432 ; +91-731-4062761 Mobile: +91 9826032731 Email: suptha@airtelmail.i Hyderabad Bagalore Cheai Bhavai Automatio Solutio Mr. B. Shivakumar - Director Ph.: +91-40-24757057 Fax: +91-40-66828497 Mobile: +91 9848299811 Email: icpl.hyderabad@gmail.com Seato Sales, Mr. S. N. Vaswai Maagig Director Ph.: +080-22213468/22214292/ 41125272 Fax: +080-22243591 Mobile: +91 98450 07880 Email: sales@seatosales.com Servals Mr. V. Kalyaarama - Director Ph : + 044-64577181 Mobile: + 91 9840116010 E-mail : servalsmds@gmail.com