TECHNICAL MANUAL DHR80 LED SIN CE 922 Den Haan Rotterdam
TABLE OF CONTENTS Disclaimer Technical data Product photos Dimensions Available models Exploded view - base mounting Electrical specification Electrical spec. manoeuvring Lifetime control Positioning sidelights Positioning all-round lights Mounting Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 0 Page Page 2 Page 3 DISCLAIMER Den Haan Rotterdam B.V. is not responsible or liable for (in)direct or consequential damages from the use or application of this equipment and manual. All illustrations in this manual are for illustrative purposes only. This manual is not intended to cover every possible detail about the product and its maintenance. Den Haan Rotterdam B.V. does not assume responsibility or reliability for actual use based on the text, illustrations and diagrams. Copyright, Den Haan Rotterdam B.V. Version 2.0 December 204 This document contains proprietary information that is protected by copyright. All rights reserved. 2
TECHNICAL DATA Application: Ÿ As Navigation light for all sea-going vessels with a length of more than 20 metres Ÿ As Navigation light for all vessels in Rhine and European inland navigation Ÿ As general signalling light In compliance with: Ÿ International Regulations for Preventing Collisons at Sea; COLREG 72 and latest amendments Ÿ Rhine and European inland navigation rules Ÿ the Directives 96/98/EC and 82/74/EC, following the European standard: EN 4744 (2005) AC(2006), Inland navigation vessels and sea-going vessels - navigation light Materials: Ÿ Housing: Seawater resistant aluminium, hard anodised, black Ÿ LED driver: Epoxy potted Ÿ Screen: Seawater resistant aluminium, anodised black Ÿ Lens: Borosilicate glass Ÿ Base: Polyamide black Min. visibilty: Sector lights Starboard - bright Port - bright Masthead - bright Stern - bright Towing - bright 6NM All-round - bright Manoeuvring - bright Green - bright Yellow - bright Electrical insulation class: I, (grounded) / III Powersupply: 24VDC -20% +30% Protection class: IP X6 life time: 50,000 Hours Operation temperature: -25 C up to +55 C Mounting: Base 3 5NM
PRODUCT PHOTOS 4
DIMENSIONS 55 Ø 55 80 200 All dimensions in mm. 5
AVAILABLE MODELS Power Art. Code Sector lights Min. Visibility Colour Starboard Port Masthead Stern Towing 6 NM Green Yellow Special sector lights Min. Visibility Colour Power Art. Code Stern - (Suez light) 6,5 W 80.04.07.00 All-round lights Min. Visibility Colour Power Art. Code Green Yellow 5 NM Green Yellow 3 W 6,5 W 80.06.00.00 80.06.00.00 80.07.00.00 80.08.00.00 80.09.00.00 All-round lights, screened Min. Visibility Colour Power Art. Code Green Yellow Green Yellow 6,5 W 80.06.0.80 80.07.0.80 80.08.0.80 80.09.0.80 Manoeuvring 6 6,5 W 6,5 W 80.0.00.00 80.02.00.00 80.03.00.00 80.04.00.00 80.04.09.00
EXPLODED VIEW - BASE MOUNTING 2 3 4 5 6 2 7 8 0 9 2 3 Item Part 2 3 Cover Seawater resistant aluminium, hard anodized black Gasket lens DHR80 Neoprene - shore 30 Screen Seawater resistant aluminium, anodized black Sidelights Masthead Stern and Towing 80 Glass Tube Borosilicate glass Seawater resistant aluminium Heatsink Triangle (Sector and All-round) Hexagon (Masthead) LED PCB MC-PCB, aluminum.55 mm Starboard / All-round green Led platinum dragon Green Port / Stern / All-round red Led golden dragon Masthead Led Oslon black flat Stern / All-round white / Manoeuvring Led golden dragon Led golden dragon Towing / All-round yellow Yellow Housing Seawater resistant aluminium, hard anodized black Plug M20x,5 Polyamide Gasket 28x20x,5 PTFE Cable gland M20x5 Body: Polyamide - Seal: Neoprene Gasket 28x20x,5 Paper LED driver PCB - Potting matrial: Polyurethaan 500mA All-round white, green and yellow / Starboard / Stern / Towing 700mA All-round red / Port 000mA Masthead 700mA Signal Manoeuvring Base plate gasket Neoprene - shore 30 Base plate Polyamide black Membrane Vent Body: Polyamide - Membrane: eptfe 4 5 6 7 8 9 0 2 3 Material Quantity 7 2 Number 80.99.00.90 80.99.00.5 80.99.00.80 80.99.00.8 80.99.00.82 80.99.00.83 80.99.00.52 80.99.00.9 80.99.00.92 80.99.00.2 80.99.00.22 80.99.00.23 80.99.00.24 80.99.00.25 80.99.00.57 80.99.00.54 80.99.00.53 80.99.00.54 80.99.00.2 80.99.00.3 80.99.00.8 80.99.00.7 80.99.00.55 80.99.00.58
ELECTRICAL SPECIFICATION Power main 24VDC Power spare 24VDC LED DRIVER (MAIN) Output LED DRIVER (SPARE) Output Galvanic separation cable ferrule Main 24VDC PE PE - + cable ferrule + 2- Spare 24VDC 3-5 LEDS cable ferrule + 2- PE - + 3-5 LEDS cable ferrule LED driver LED PCB Grounding (PE) is not required, but gives better ESD/EMI protection Navigation light Power supply Starboard Port Masthead Stern Stern red (Suez light) Towing All-round white All-round green All-round red All-round yellow 500mA 700mA 700mA 500mA 700mA 500mA 500mA 500mA 700mA 500mA Nomale voltage 24VDC Typical wattige* Typical current* 4,5W 6,5W 6,5W 4,5W 6,5W 4,5W 4,5W 4,5W 6,5W 4,5W 90mA 260mA 690mA 90mA 260mA 90mA 90mA 90mA 260mA 90mA * Depends on temperature and LED production series 8 Minimum operating current Error current Inrush current >40mA <0mA 20A
ELECTRICAL SPEC. MANOEUVRING LED DRIVER Power 24VDC Output 3 LEDS Output 3 LEDS Control signal 24VDC PE +24VDC OVDC PE - + Control Signal cable ferrule + 2- PE - + cable ferrule cable ferrule + 2- cable ferrule LED driver LED PCB Grounding (PE) is not required, but gives better ESD/EMI protection Navigation light Power supply Nomale voltage Typical wattige* Typical current* Minimum operating current Error current Inrush current Manoeuvring 700mA 24VDC 3W 540mA >40mA <0mA 20A * Depends on temperature and LED production series LIFETIME CONTROL Measurements of the navigation light and specifications retrieved from the OEM, show a conformity with the minimum requirements of COLREG 72 at an operational lifetime of 50000 hrs. To guarantee a proper use of the LED navigation lights, we as a manufacturer advise the following: Ÿ Use the navigation light in combination with a DHR-specified control system, which monitors the status and operational life time of each individual navigation light Ÿ Each navigation light needs to undergo a quality check at least every 5 years of use to verify it still meets the requirements of COLREG 72 9
POSITIONING SIDE LIGHTS Paint the inside matt black K Parallel to the keel line 280 37,5 2 2,5 8 J H 8 48 L L H K J 460 500 600 700 800 90 0 0 0 20 30 50 22 2 8 3 0 06 220 225 250 275 300 335 [mm] Disclaimer: Ÿ The minimum luminous intensity requirements in the forward direction are only guaranteed if the sidelights are mounted in accordance with this drawing and table. Ÿ This is an illustration to indicate the dimentions of the inboard screens, relative to the keel line of the vessel. By no means may this image be used to determine the position of the sidelights on the vessel. For positioning the lights at the vessel always check for compliance with COLREG 72 or local rules. 0
POSITIONING ALL-ROUND LIGHTS S [mm] D [mm] 6 D 200 80 60 40 20 00 000 200 400 600 800 S Diagram for choosing the minimum distance between obstacle and mounting plate. Disclaimer: This is an illustration to indicate the position of the all-round light so not to be obscured by mast, topmasts or structures within the angular sector of more than 6 degrees. By no means may this image be used to determine the position of the all-round lights on the vessel. For positioning the lights on the vessel always check for compliance with COLREG 72 or local rules.
MOUNTING Bolt M0 x (40 + M) Washer M0 Lantern base M Mounting plate // 00,5 Washer M0 Nut M0 All dimensions in mm. Mounting plate The mounting plate for navigation lights should be at least 5 mm thick and should not exceed a parallelism of // 00,5. Fasteners Ÿ The permissible torque should be 8 Nm Ÿ Use only A4-grade stainless steel Important Do not paint or use any other chemical for the lanterns, clean only with fresh water. 2
ADVANCED MARITIME SIGNALLING SOLUTIONS SIN C E 922 Den Haan Rotterdam Fascinatio Boulevard 82 2909 VA Capelle a/d IJssel T +3 (0) 0 4 30 755 E Sales@dhr.nl www.dhr.nl