CSAV NSW COMBAT SWIMMER ASSAULT VEST TECHNICAL MANUAL REVISED 09/07

CSAV NSW COMBAT SWIMMER ASSAULT VEST TECHNICAL MANUAL REVISED 09/07

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL COPYRIGHT NOTICE This owner s manual is copyrighted, all rights reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated or reduced to any electronic medium or machine readable form without prior consent in writing from Aqua Lung America. 2007 AQUA LUNG INTERNATIONAL CSAV TECHNICAL MANUAL PN 769100 (M/L) 769104 (L) Trademark Notice U.S. Divers, Aqua Lung, are registered trademarks of Aqua Lung International. You can contact a Technical Advisor via e-mail at: rbedard@aqualung.com dstancil@aqualung.com dsumian@aqualung.com Warnings, Cautions and Notes: Pay special attention to information provided in warnings, cautions, and notes, that is accompanied by these symbols: A WARNING indicates a procedure or situation that, if not avoided, could result in serious injury or death to the user. A caution indicates any situation or technique that could cause damage to the product, and could subsequently result in injury to the user. A NOTE is used to emphasize important points, tips, and reminders.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CONTENTS Change Record... 4 General Precaution and Warnings... 5 System Overview... 6 Air Bladder Removal/Installation Procedure... 11 Deflation Methods... 13 Areas of Adjustment...... 14 Dive Apparatus Configuration... 16 Mariner Kampack/Mariner Twinpack (back mount)... 18 Twin Tank Harness (back mount)... 19 MK16 setup (back mount)... 22 MK25 setup (chest mount)... 23 Predive Checklist... 25 Postdive Checklist... 26 Annual Maintenance... 27 Technical Data... 28 CSAV Major Components... 30 Powerline Inflator w/ Dual Valve Exploded View... 31 Parts List... 32 Spare Parts Kits... 33 Warranty Information... 35

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CHANGE RECORD Change No. Date Title and/or brief description 1 09/21/07 MK-25 FFM weight requirements Change made by G. Rubin

5 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL GENERAL PRECAUTIONS & WARNINGS This product may be supplied with (2) aluminum cylinders. These cylinders DO have a low magnetic signature. They are NOT non-magnetic. Before using this vest, you must have successfully received training and certification in the technique of SCUBA diving from a recognized certification agency (or any Military or government operated diving school). Use of this equipment by a person who is not certified by a recognized agency shall render all warranties, express or implied, null and void. Use of SCUBA equipment by uncertified or untrained persons is dangerous and can result in serious injury or death. In an emergency such as an out of air situation or uncontrolled rapid descent, it is important to remove and jettison weight immediately. In the event of an uncontrolled, rapid ascent, it is important to immediately begin venting air from the CSAV while continuously exhaling. Continue venting air to slow your ascent rate if neutral buoyancy cannot be reestablished. Your CSAV is not a lift bag. DO NOT rely on it to bring heavy objects to the surface. Doing so may permanently damage the vest, and could result in serious injury or death. Lubricating of parts is to be performed by a trained technician using approved lubricants only. Do not apply any type of aerosol spray to the vest. Doing so may damage certain plastic components, including important valve connections. Repair, service, or disassembly is to be performed by a trained technician only. Unauthorized service will render the warranty null and void.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 6 SYSTEM OVERVIEW Your CSAV is comprised of the following components: Adjustable Harness - allows for size adjustments to be made for each individual diver. - evenly distributes the weight of the chosen diving apparatus on the body. Outer container and Air Bladder - 1000D outer bag with MOLLE-style webbing for attaching mission related gear/pockets. - 35 lb. lift capacity bladder made of 200D nylon.

7 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL SureLock weight pouches and sheaths - can be mounted horizontally / vertically on the side of the vest, or vertically on the back of the harness. - positioning depends on type of diving apparatus used. Apparatus Attachment Straps - female buckles are attached to the CSAV. - male buckle strap kits are provided for each of the four (4) diving apparatuses: MK16, MK25, Mariner Kampack and Twin Tank Harness.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL SYSTEM LAYOUT SureLock Weight Integrated System The CSAV vest is supplied with four (4) removable SureLock weight pouches, two (2) 10-LB pouches and two (2) 15-LB pouches. This is a positive locking, mechanical release weight system. Each pocket is capable of holding up to 10 LB (4.5 kg), or 15 LB (6.8 kg), respectively, of lead weights. Hard cast weights or soft weights can be used. The sheath portion can be attached to the CSAV using the built in MOLLE style straps. The weight pouches can then be inserted or removed in the same manner as other weight integrated diving BCs. When the weight pouch is inserted in the sheath, the diver should hear and feel the pouch click in. This assures the diver that the weight pouch is firmly and securely attached. Integrated Non-ditchable weight pockets The CSAV is designed with two internal pockets designed for specific placement of two lead weight pouches. These pockets, pictured below, are located on the rear/inside of the CSAV. Each has a secure Velcro closure. These are to be used with 4 LB soft weights for MK25 and may be used for other configurations as well.

9 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL LP Inflator Hose An LP inflator hose can be attached to the powerline inflator for open circuit diving; test operation and check for leaks.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 10 Inflation and Buoyancy The CSAV vest can be inflated from the pressurized cylinders, power inflator or orally. It is designed for professional use with all types of back or chestworn breathing apparatuses. The distribution of the buoyancy chamber provides excellent safety performance, either during buoyant ascent (vertical stability) or at the surface (natural support position with head and shoulders out of the water). The jacket can be quickly modified to fit different kinds of equipment due to the quickly adjustable harness and buckles, and the presence of interchangeable inflation systems, either by air cylinder or by power inflator. Vest The vest is made of a rugged 1000 denier black Cordura. It is designed to provide the following functions: Protect the diving air bladder from rips and tears. Provide a method of attachment for the rebreather, weight pouches compressed air inflation bottles, and other required equipment using the MOLLE attachment system. Integrated Powerline Inflator with Pull Dump Valve The included power inflator is equipped with a valve that also permits inflating the CSAV orally. The inflator assembly is connected to the exhaust valve at the top of the airway with a heavy duty cable. By pulling down on the inflator assembly, the diver opens the rapid dump valve and is able to easily vent the CSAV for buoyancy adjustment. Overpressure Relief & Rapid Dump Valve This dual purpose valve protects the bladder from overpressurization by opening the overpressure relief automatically when the internal pressure exceeds ambient. The rapid dump valve can also be opened manually to facilitate rapid dumping of air. Air Bladder The air bladder is heavy-duty 200-denier urethane coated nylon. The tested lift capacity of the CSAV is 35 LB. Its unique low-profile design is achieved through a system of RF welded ligaments that control the bladder shape during inflation. It is designed to support the diver in a vertical manner while on the surface of the water, and offer balance and stability while diving.

11 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL AIR BLADDER REMOVAL AND INSTALLATION PROCEDURE Hardware must be removed prior to removing the bladder. Unscrew the cylinders from the cylinder connectors. Next, unscrew the cylinder connectors from the bladder. Unscrew the inflator airway from the connector, located on the left shoulder.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 12 Unzip the outer jacket and remove the bladder. To reinstall the bladder, properly align the threaded connectors on the bladder with the holes on the jacket. Stuff the bladder back into the vest and insert the connectors through the holes. Reconnect the cylinders, inflator and manifold cover. Inflate fully and let sit for 15 minutes to ensure proper air integrity.

13 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL DEFLATION METHODS Throughout the course of a dive, it will be necessary to release air from the CSAV using one of the methods described below. Each method uses a valve that is in a different location. The method you choose at any time may depend on whether you are making your initial descent feetfirst, headfirst, or maintaining neutral buoyancy underwater. Always remember to utilize the valve that is at the highest point on the bladder, depending on your position. WARNING: Whenever you ascend, whether intentionally or accidentally, you must simultaneously vent air from the vest as needed to maintain buoyancy control. If air is allowed to expand inside the vest unchecked, you may experience a rapid, uncontrolled ascent, which could lead to serious injury or death if not immediately corrected. To regain buoyancy control during an uncontrolled ascent, you must continuously exhaust air from the vest until you have stopped ascending. Deflation via the Oral Inflator Air can be vented through the inflator by holding the inflator above your head and depressing the oral inflator button. This method can be used for making an initial feet-first descent, but is not very useful while you are in a facedown swimming position. NOTE: Depressing the oral inflator while the vest is empty may cause water to enter the air bladder. Deflation via the Rapid Exhaust Valve Inside the inflator s corrugated hose is a cable that attaches the inflator to the rapid exhaust valve at the top of the airway assembly. You can vent air from the vest by gently tugging straight down on the inflator. The rapid exhaust valve provides an effective and convenient way to vent air from the vest while in either an upright or facedown swimming position. Overpressure Relief Valve The overpressure relief valve (OPRV) is located inside of the inflator. This valve relieves air automatically when the internal pressure of the bladder exceeds ambient, in order to prevent overpressurization. CAUTION: The proper function of the overpressure relief valve is vital in order to prevent damage to the CSAV bladder. Unauthorized service or tampering may render this valve inoperable, and could cause the bladder to leak or rupture. This type of damage is not repairable, and is not covered under the terms and conditions of Aqua Lung s one year warranty.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 14 Areas of Adjustment Although the CSAV comes in two (2) different sizes, the container and air bladder are the same size for both models. The harness is adjustable in several ways in order to achieve the best possible fit for a wide range of divers. The CSAV comes equipped with adjustable waistband grommets, which when adjusted evenly on both sides, can offer an extra 3-9 inches of waistband for the diver. Rear Shoulder adjustments The shoulder straps featured on the CSAV are designed to allow the diver several additional inches of room if needed. Line up the velcro to the desired length, and then slide the straps in to secure.

15 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Additional fittings Adjustments can be made to both the waist band and the external chest strap for maximum comfort. The vertical torso strap inside the vest can also be adjusted. In addition, the strap found at the back of the harness can be adjusted to provide the diver with a snug fit around the body.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 16 DIVE APPARATUS CONFIGURATION Weight Pouch Setup The weight pouch placements shown below can be mounted vertically or horizontally when diving a Mariner Kampack, Twin Tank Harness, or the MK16 rebreather. Compressed air cylinders, below left, are mandatory when diving the MK16/MK25, and optional when diving SCUBA. Inflation Cylinder Setup 1.5 cu. ft. bottles may be used, or the connector may be removed and replaced by the caps (PN 15665, bottom right) when a power inflator is being used.

17 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Dive Apparatus Integration for the CSAV Scuba set-up: There are two (2) CSAV strap kits that are designed to fit three (3) existing Aqua Lung made SCUBA cylinder configurations, shown in the three (3) photos below. Single cylinder with Mariner Kampack (PN 088150), shown with CSAV Strap Kit (PN 769091). Twin cylinder with Mariner Twinpack (PN 083400), shown with CSAV Strap Kit (PN 769091). Twin cylinder with Twin Tank Harness (PN 082700), shown with CSAV Strap Kit 769097.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 18 For scuba (single or twin) configuration with a Mariner Kampack or a Mariner Twinpack, use CSAV strap kit PN 769091. Place Mariner Kampack on tank and adjust to preferred height. Tighten Kampack strap and secure onto tank. Upon tightening, attach CSAV to kampack. Make sure to attach shoulder, waist and back clips, as shown above. When attaching the bottom strap, make sure to connect the buckles to the female buckles on the D-ring inside of the CSAV. Do NOT connect to the buckles outside of the CSAV.

19 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL When preparing the twinpack, make sure to attach the shoulder, waist, and back straps, as shown above. For scuba twin cylinders configured with the Twin Tank Harness, use CSAV strap kit PN 769097. Attach tankbands and corresponding straps to the tanks, using the strap kit provided.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 20 Weave the shorter straps through the top and the longer straps though the bottom of the tank bands, ensuring the buckles are facing the correct direction. Pull the straps in until the wide webbing is against the tank bands. Ensure the metal tank bands are tight. Wrap the crotch strap around the bottom tank band and pull tight. Attention: If the SCUBA cylinders hang too low on the body, lower the tank bands on the tanks and adjust accordingly.

21 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Clip the four (4) corresponding female buckles on the CSAV to the male buckles on the tankholders. When attaching the bottom strap, make sure to connect the buckles to the female buckles on the D-ring inside of the CSAV. Do NOT connect to the buckles outside of the CSAV.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 22 MK16 SETUP Strap Kit PN 769089 Attach all five (5) straps to the MK16 using standard Navy dog bones. Straps consist of two (2) shoulder straps, two (2) waist straps and one (1) Y-crotch strap. Shorten the straps to keep the MK16 high on the back. NOTE: There are two sets of metal double rings sewn into the shoulder straps on the adjustable harness. Use the forward position for MK16. When attaching the bottom strap, make sure to connect the buckles to the female buckles on the D-ring inside of the CSAV. Do NOT connect to the buckles outside of the CSAV.

23 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL MK25 setup Strap Kit PN 769086 WARNING: The following weight configurations are mandatory to dive the MK25 with the CSAV. MK25 with T-bit: a minimum of 16 lbs. must be worn. - Install a 4 lb. weight in each of the 2 internal/non-ditchable weight pouches. (refer to page 7.) - Install a 4 lb. weight in each of the 2 backmounted, SureLock /ditch able weight pouches. MK25 with FFM: Diver preference per mission requirements. WARNING: Gear placement on CSAV may also affect head up flotation. Test dive all new gear configurations prior to use. NOTE: Please note that additional weights, chosen to meet each diver s individual needs, will be placed in the SureLock weight pouches. Attach MK25 to front of CSAV using side release buckles.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 24 There are two methods for attaching the MK25 to the CSAV. This is based on user preference, as well as gear placement on the vest. Configuration A: Shoulder straps are routed inboard of CSAV bladder. Configuration B : Shoulder straps are routed outboard of CSAV bladder. 5

25 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CSAV Pre-dive Checklist Diver Name Date CSAV Number WARNING: Before each use, the CSAV must be given a thorough visual inspection and functional test. NEVER dive with a CSAV that shows signs of damage to its bladder or valves until it has received a complete inspection and service. Note: -Avoid prolonged exposure to sun and extreme heat to prevent deterioration of the outer fabric and damage to welded seams. -Avoid repeated or prolonged use in water that is heavily treated with pool chemicals to prevent premature decay of fabric. -To prevent damage to the bladder, do not allow CSAV to chafe against sharp or rough objects and do not set or drop heavy objects on CSAV. -Avoid contact with oil, gasoline or other solvents. -The Rapid Exhaust Valve only requires ¼ of travel to exhaust air. Excessive force is not required. Initials 1. Manually exercise the Rapid Exhaust Valve by pulling on the corrugated hose. 2. Install fully charged air cylinders. or Install LP inflator hose. 3. Now either orally inflate or power inflate the CSAV until the OPRV opens to relieve excess pressure, yet reseats and keeps the bladder fully inflated. 4. Deflate the CSAV and check the function of both the rapid exhaust valve and the oral inflation valve (see deflation methods). Ensure rapid and unobstructed exhaust from each valve. 5. Fully inflate CSAV once again listen closely for any signs of leakage. 6. Diving Supervisor check previous steps and record deficiencies below. WARNING: If any leakage can be heard, or if the bladder begins to deflate within 5-10 minutes, DO NOT attempt to use the CSAV until it has been repaired by a trained technician. Remarks Diver Signature Diving Supervisor Signature

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 26 CSAV Post-dive Checklist Diver Name Date CSAV Number Note: -Avoid prolonged exposure to sun and extreme heat to prevent deterioration of the outer fabric and damage to welded seams. -Avoid repeated or prolonged use in water that is heavily treated with pool chemicals to prevent premature decay of fabric. -To prevent damage to the bladder, do not allow CSAV to chafe against sharp or rough objects and do not set or drop heavy objects on CSAV. -Avoid contact with oil, gasoline or other solvents. -The Rapid Exhaust Valve only requires ¼ of travel to exhaust air. Excessive force is not required. -To prevent premature damage from corrosion, salt crystals or chlorine attack, thoroughly rinse the CSAV inside and out with fresh water at the end of each diving day using the following procedure: Initials 1. Depress the oral inflate button and direct fresh water into the airway to rinse the interior of the CSAV. 2. Disconnect the powerline inflator from the bladder. Rinse with fresh water. Hang to dry with the OPRV down to allow complete drainage, utilizing the velcro retainer on the vest. 3. Remove the two bottle connectors to allow water to drain out of the bladder. Rinse out bottle connectors. Allow CSAV to dry overnight before reinstalling bottle connectors. 4. Reinstall bottle connectors. Inflate CSAV and ensure no water remains inside bladder. Drain if required. 5. Store CSAV partially inflated in a clean, dry area away from extreme temperatures: no greater than 120 F/49 C and no less than 0 F/-18 C. Remarks Diver Signature Diving Supervisor Signature

27 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL PROPOSED MAINTENANCE CHECKS FOR THE CSAV 1. Yearly Perform interior bottle inspection and clean bottle. a. Inspect operation of the bottle valve. 2. Yearly Perform a complete leak check on the CSAV. a. Attach one full bottle to the vest. b. Slowly open the bottle and fully inflate the CSAV until the OPRV releases pressure. Close the bottle. c. Verify the Over Pressure Valve re-seats and does not leak. d. Test the Rapid Exhaust Valve (REV) by pulling on the Oral inflator until air releases. NOTE: ¼ is all the pull required. Excess force will damage the airway. Release the oral inflator and verify no leakage from the REV. e. Refill the CSAV and remove the bottle from the vest. f. Verify no leakage from the bottle connectors. g. Allow the vest to sit fully inflated for one hour. h. After one hour, inspect the CSAV for fullness. If the pressure has gone down significantly, refill the vest and check the CSAV for leakage by submerging the vest fully in water and re-test. Repeat steps a-g until no leakage is present or have the CSAV repaired by a trained technician prior to use. 3. Yearly Replace the external o-ring on the bottle connector. a. Carefully remove the o-ring on the bottle connector. b. Replace the o-ring with the new lubricated o-ring. 4. Yearly Inspect the strap assembly. a. Inspect all straps for damage or chafing. b. Inspect all hardware connectors for cracks or breakage. c. Inspect de-rigging loops for damage. 5. Every 5 Years Rebuild Air Cylinder Supply Valve 6. As Required Paint HP Air Cylinder 7. As Required Prepare the BC for extended storage in excess of 30 days a. Perform Step 2 yearly. b. Remove both bottle connectors, the airway and blanking caps. c. Store the CSAV deflated in a clean, dry area from extreme temperatures: no greater than 120 F/49 C and no less than 0 F/-18 C. d. Store bottles with no less than 50 psi or more than 100 psi.

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 28 TECHNICAL DATA COMPOSITION: Single bag welded construction in strong 1000 Denier urethane-coated Cordura Inside mesh; #8855 Raschel Knit Mesh Horizontal webbing: 1" nylon AA-55301 with 1000 lb. breaking strength Harness: C1-1A, Mil-W-4088, black nylon webbing with 7000 lb. breaking strength 2 drain ports Powerline inflation system with overpressure relief valve AIR BLADDER Material: Single bag welded construction in strong 200 Denier urethane-coated nylon Inflation System: Powerline oral / power inflator Cylinder Connections: 2 Emergency air cylinders system, with valves and connectors (sold separately.) CYLINDER (can be purchased separately) Capacity: 1.5 cu.ft. Working Pressure: 3000psi FEATURES VOLUME WEIGHT PACKING (indiv. box) 35.0 lbs 11.0 lbs w/ cylinders (2) 8.0 lbs w/o cylinders (2 21 3/8 X 10 X 3 1/2 (55 cm X25.5 cm X11.5 cm )

29 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL ACCESSORIES PART NO. DESCRIPTION 101215 Charging connector for 1.5 cu. ft. cylinder 101271 1.5 cu. ft. aluminum cylinder and valve 15309 Gasket 15665 Cap (for use without cylinder) 24827 LP inflator hose, 27 42726 Powerline Inflator 710108USN Weight, 4 lb, MK25, CSAV 769082 Cylinder pocket 769083 Weight sheath, 10 LB 769084 Weight pouch, 10 LB 769093 Weight sheath, 20 LB 769094 Weight pouch, 20 LB Strap Kit Matrix PART NO. DESCRIPTION 769092 Strap kit, CSAV, MK25 769089 Strap kit, CSAV, MK16 769091 Strap kit, CSAV, Mariner kampack or Mariner twinpack 769097 Strap kit, CSAV, twin tank harness

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 30 CSAV Major Components Diagram # Item Description Part number N/A CSAV w/o cylinders, M/L 769100 N/A CSAV w/o cylinders, XL 769104 1 Container, CSAV, Universal 769101 2 Powerline Inflator 42746 3 Harness, CSAV M/L 769102 Harness, CSAV XL 769103 4 Weight pocket, 10 LB 769083 5 Bladder 769105 6 Gasket, connector seal 15309 7 Cylinder connector 101314 8 Cylinder 1.5 cu. ft. w/ valve 101271

31 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Powerline Inflator w/ Dual Valve Exploded View Key # Part # n/s---- 42747 n/s---- 42746 n/s---- 42609 n/s---- 42743 Description Powerline Inflator, Lower Unit Powerline Airway, Complete Service Kit, Pwr Inf. w/ Dual Valve Dual Valve Assy (Acme Thread) (Includes items 5-12, less 6) 6 5 7 8 5------ 42742 Body, Dual Valve (Acme Thread) 6------ 15309 Gasket 7------ 778559 Dump Plug 8------ 778558 Poppet Stem 9------ 15901 Dump Spring 10----- 15649 Poppet Guide 11----- 15652 Cable Hook 12----- 15724 Cable Assembly 13----- 15719 Clamp 14----- 15740 Ribbed Hose 15----- 15735 Hose Clip 16----- 15736 Poppet, Oral Valve 17----- 820092 O-ring 18----- 15610 Cable Pin 19----- 15720 Filter Screen 20----- 15743 Push Rod 21----- 820016 O-ring 22----- 15749 Push Rod Housing 23----- 15747 Button 24----- 15086 Button Cover 25----- 15746 Bezel 26----- 15741 Mouthpiece 27----- 15745 Molded Insert 28----- 15742 Oral Button 29----- 15718 Gasket 30----- 15709 Oral Valve Spring 31----- 15750 Body 32----- 15504 Valve Core 33----- 957025 O-ring 34----- 820014 O-ring 35----- 15744 Valve Retainer 36----- 15628 Filter 37----- 820011 O-ring 38----- 090018 Quick Disconnect Plug w/ O-ring 39----- 24822 LP Inflator Hose, 22 ------ 24825 LP Inflator Hose, 25 ------ 24827 LP Inflator Hose, 27 ------ 24833 LP Inflator Hose, 33 40----- 820043 O-ring 25 41----- 778564 Valve Core 42----- 15029 QD Fitting Cover 24 23 22 21 18 20 16 17 19 9 10 11 12 38 37 36 31 14 42 14 15 13 32 33 34 35 13 37 39 40 41 26 30 29 28 Part numbers in BOLD ITALICS indicate standard overhaul replacement part. 27

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 32 PARTS LIST 1 3 5 6 7 4 8 9 10 11 2 101271 Valve Assembly w/1.5cf Cylinder Key # PN Description Qty 1 101173 Nut handwheel 1 2 101172 Handwheel 1 3 101171 Washer handwheel 1 4 101169 Plug valve 1 5 820088 O-ring 6-118 E0540-80 1 6 828009 Ring Backup 8-009 N300-90 1 7 820010 O-ring 2-010 E0540-80 1 8 101168 Washer 1 9 101167 Washer 1 10 101166 Spindle 1 11 101165 Seat valve 1 12 101305 Body valve 1 13 920516 Safety plug, 3000 PSI, Valve 1 050213 Disc, safety red 3000 PSI 1 821019 Gasket zytel #101.206 x.032 1 14 101306 Adapter Valve body 1 15 820316 O-ring 2-016 E0667-70 1 16 079105 Cylinder 1.5 cf, Black 1 13 14 Cylinder Valve with connection 15 16 Key # PN Description Qty 17 820310 O-ring 2-010 E0667-70 1 18 101314 Connector Fixed 1 18 Cylinder Connection

33 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL SPARE PARTS KITS 42609 Powerline Inflator with Dual Valve Service Kit Key # PN Description Qty 4 15714 Seal 1 7 778559 Dump Plug 1 13 15719 Clamp 2 17 820092 O-ring 1 19 15720 Filter Screen 1 21 820016 O-ring 1 29 15718 Gasket 1 32 15504 Valve Core 1 33 957025 O-ring 1 34 820014 O-ring 1 36 15628 Filter 1 37 820011 O-ring 1 40 820043 O-ring 1 41 778564 Valve Schrader 1 840556 Cylinder Connector Kit Key # PN Description Qty NS 820310 O-ring 2-010 E0667-70 12 840971 Cylinder Kit PN Description Qty 101165 Seat 1 820038 O-ring 5-584 E0540-80 1 820088 O-ring 6-118 E0540-80 1 820013 O-ring 2-013 E0540-80 1 820078 O-ring 6-132 E0540-80 1 920516 Safety plug 1 050213 Safety disc red 3000 psi 1 821019 Gasket zytel #101.206 x.032 1 828009 Backup ring 1 820316 O-ring 1 101167 Washer 1

CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL 34 769106 Spare Parts Field Kit PN Description Qty 101314 Connector, cylinder valve to vest 2 15050 Screw, threaded, stainless 3/8 male 8 15051 Barrel, threaded. stainless 1/4 female 8 15309 Gasket, connector seal 4 15665 Cap, universal connector 4 24827 Low pressure hose, 27 2 42746 Airway, complete, powerline 1 769086 Strap kit, CSAV, MK-25 1 769092 Strap kit, CSAV, MK-16 1 769091 Strap kit, CSAV, SCUBA PAK 1 769097 Strap kit, CSAV, Twin SCUBA 1 769105 Bladder, CSAV NSW, packaged 3 769098 Case, Pelican 1500, black, foam padded 1 769099 Kit, buckle set, 1 /1.5 /2, spare, CSAV 1 769078 Hex key, L-shape, 1/8, nickel plated 1 947448 Screwdriver, flat tip, 6 1

35 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL WARRANTY INFORMATION All warranty transactions must be accompanied by proof of original purchase from an Aqua Lung authorized dealer/agent. Be sure to save your sales receipt, and present it whenever returning your vest for warranty service. The Aqua Lung One Year Limited Warranty Aqua Lung America warrants to the original purchaser for a period of one year from the date of purchase that the product will be free from defects in material and workmanship; provided that it receives normal use, proper care, and prescribed dealer service subject to those restrictions stated below. This limited warranty is extended only to the original purchaser for purchases made from an authorized Aqua Lung dealer, and is not transferable. This warranty is limited to repair or replacement only at the discretion of Aqua Lung America, Inc. WARNING: It is dangerous for untrained and uncertified persons to use the equipment covered by this warranty. Therefore, use of these products by an untrained person renders any and all warranties null and void. Use of SCUBA equipment by anyone who is not a certified diver, or has not received training through a recognized certification agency, shall render void all warranties, expressed or implied. ALL WARRANTIES, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES, OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD ENDING ONE YEAR FROM THE DATE OF PURCHASE. AQUA LUNG AMERICA DISCLAIMS AND EXCLUDES ANY LIABILITY FOR INCIDENTAL, OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW EXCLUSIONS OF LIABILITY, SO THIS MAY NOT APPLY TO YOU. Restrictions The following restrictions apply to this warranty: ß This warranty extends to inflator parts, and to the seams of the CSAV bladder. Factory prescribed annual service by a trained technician is required. ß ß ß ß ß This warranty does not extend to abrasion, punctures, or tears of the bladder, or seam separation caused by chemical attack; including prolonged exposure to chlorine. This warranty does not extend to damages caused by improper use, improper maintenance, neglect, unauthorized repairs, modifications, accidents, fire, or casualty. Cosmetic damage, such as scratches, fraying, and nicks are not covered by this warranty. This warranty covers products purchased in the United States. For warranties that may apply elsewhere, please contact your local representative. Failure to meet any of the above requirements will render the warranty null and void.

Aqua Lung International 2340 Cousteau Court, Vista, CA. 92081 (760) 597-5000 Fax: (760) 597-4914 www.aqualung.com/military 2007 Aqua Lung International Literature PN 769087 REVISED 09/07