EF26 Risk Assessment CAT Excavator Hazards Requiring Attention: AS AT Friday, 29 January 2016 0 Next Review Saturday, 28 January 2017 Total Hazards Recorded 39 Critical Risk Hazards 0 High Risk Hazards 0 Moderate Risk Hazards 7 Low Risk Hazards 32 Risk Matrix - Refer Procedure WHS1 Negligible Unlikely Possible Likely Almost Certain Low Minor Moderate Major Critical L2 L3 L4 M5 M6 L3 L4 M5 M6 H7 L4 M5 M6 H7 H8 M5 M6 H7 H8 E9 M6 H7 H8 E9 E10
CAT Excavator Activity Hazard Consequence Ranking Control Consequence Ranking Inherent Risk Residual Risk Incorrect Operation 5 4 E9 Only trained and qualified staff to use plant. Operators must not exceed rated capacity at any time. Follow manufacturers handbook. Follow Work Method Statements. Prestart checklist. Control Labels 5 4 E9 Fire Maintain clean control s on levers, buttons etc Fire extinguisher installed on plant, serviced and tested and tagged Collision Phones must not be used whilst using plant. Left hand drive must be legible at all Crushing loading and unloading Follow correct SWMS and training Crushing load restraint 3 5 H8 Follow correct SWMS and training. Never use faulty or d restraining equipment Operation passenger seat No passengers are to be carried at any time, the must be legible at all Operation ROPS The warning must not be d. It must legible at all
Operation Operation ROPS seatbelt Seatbelts must be worn when operating machinery, the must legible at all Operation Electrical approach distances Safe distances must be adhered to strictly. Correct training needed for plant. Labels must be legible at all. Spotters are required when working within 5 metres of the minimum approach distance of any live electrical apparatus Operation electrocution and explosion Operation Hearing loss Never break ground without DBYD plans Correct PPE must be worn 4 1 M5 Operation Hearing protection for bystanders Operation crushing, pinching. Swing boom for bystanders Operation burns, entanglement and shearing. Engine guard Operation crushing, poor signage, boom lifting point table Table must be legible at all. All operators must be properly trained Operation burns from open cabin Correct PPE usage Operation warning device (horn) Pre-start checklist making sure horn works and reversing alarm Operation front grader blade, tall swing, recovery point Design compliance - Burns collision Engine exhaust is fitted with a guard to prevent injury Safety beacon is fitted
Entrapment There are two operator exits. These must be accessible at all crushing Seat belt must be free from and worn during operations crushing Movement awareness alarm must be fully functional and serviceable Crushing ROPS are fitted, permanent must be attached. Seat belt must be worn at all Equipment Design burns, striking Hydraulic hoses must be inspected daily before each use though prestart checklists. Never use any body parts to check for leaks. Always use cardboard to check for leaks entanglement incorrect operation. Intuitive controls Guards must be fully functional Maintain plant at all slipping. Access/Egress Safe access/egress to work area must be maintained at all incorrect operation, slipping Control levers and foot controls must be kept non-slip burns, electric shock The constraint and cover must be present and fully functional at all crushing FOPs Risk assessment must be conducted burns striking The guard between hydraulic hoses must be in place at all poor visibility Lights must be fully functional. If they fail work must cease immediately
Maintenance incorrect operation Manufacturers Manual must be available at all. JSEA must be completed daily Maintenance operational malfunction Maintain service and maintenance records. Conduct regular inspections Maintenance ROPS ROPS must be free from Equipment Maintenance Maintenance burns, striking, hydraulic Hoses must be free from. Daily inspection of hoses Maintenance operational malfunction Minor leaks must be fixed within 14 days. Pre start checklists must be completed to avoid major and minor leaks