Service Manual. DX70 Pump Packages

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Transcription:

Service Manual DX70 Pump Packages

Product This Product is designed for use with: Diaphragm Pumps DX70 Bare pump and packages Solvent and Water based Materials Suitable for use in hazardous area: Zone 1 & 2 Protection Level: II 2 G X IIB T4 (NB 0891) Manufacturer: Binks, Ringwood Road, Bournemouth, BH11 9LH. UK EU Declaration of Conformity We: Binks declare that the above product conforms with the Provisions of: Machinery Directive 2006/42/EC ATEX Directive 94/9/EC by complying with the following statutory documents and harmonized standards: ISO 12100: Safety of Machinery General Principles for Design ISO 4413: Hydraulic Fluid Power General Rules and safety requirements ISO 4414: Pneumatic Fluid Power General Rules and safety requirements 12621: Machinery for the supply and circulation of coating materials under pressure Safety requirements 11271: Explosive atmospheres Explosion prevention Basic concepts 134631: Non electrical equipment for use in potentially explosive atmospheres Basic methods and requirements 134635: Non electrical equipment for use in potentially explosive atmospheres Protection by constructional safety Providing all conditions of safe use stated within the product manuals have been complied with and that the final equipment into which this product is installed has been reassessed as required, in accordance with essential health and safety requirements of the above standards, directives and statutory instruments and also installed in accordance with any applicable local codes of practice. D Smith 1/4/13 (General Manager)

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. Hazards or unsafe practices which could result in minor personal injury, product or property damage Important installation, operation or maintenance information. WARNING Read the following warnings before using this equipment. READ THE MANUAL. Before operating finishing equipmrnt, read and understand all safety, operation and maintenance information provided in the operation manual. AUTOMATIC EQUIPMT. Automatic equipment may start suddenly without warning. WEAR SAFETY GLASSES. Failure to wear safety glasses with side shields could result in serious eye injury or blindness. DEERGIZE, DEPRESSURISE, DISCONNECT ANS LOCK OUT ALL POWER SOURCES DURING MAINTANCE. Failure to deenergize, disconnect and lock out all power supplies before performing equipment maintenance could cause serious injury or death. PROJECTILE HAZARD. You may be injured by venting liquids or gased that are released under pressure, or flying debris. KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMT IN CASE OF AN EMERGCY. NOISE LEVELS. The Aweighted sound level of pumping and spray equipment may exceed 85 db(a) depending on equipment settings. Actual noise levels are available on request. It is recommended that ear protection is worn at all times while equipment is in use. PRESSURE RELIEF PROCEDURE. Always follow the pressure relief procedure in the equipment instruction manual. INSPECT THE EQUIPMT DAILY. Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition. EQUIPMT MISUSE HAZARD. Equipment misuse can cause the equipment to rupture, malfunction or start unexpectedly and result in serious injury. HIGH PRESSURE CONSIDERATION. High pressure can cause serious injury. Relieve all pressure before servicing. Spray from the gun, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury. STATIC CHARGE. Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and alll other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or elecrtic shock and other serious injury. OPERATOR TRANING. All personnel must be trained before operating finishing equipment. PACEMAKER WARNING. You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers. KEEP EQUIPMT GUARDS IN PLACE. Do not operate the equipment if the safety devices have been removed. NEVER MODIFY THE EQUIPMT. Do not modify the equipment unless the manufacturer provides written approval. PROP 65 WARNING. WARNING:This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. PINCH POINT HAZARD. Moving parts can crush and cut. Pinch points are any areas where ther are moving parts. IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMT.

Tripod Mounted Pumps Item Part number See figure 1 DXAT DX tripod assembly F1 2 DXAAC# Air controls F2 3 DXAF10ME100 Filter assembly F3 4 DXATG Tripod gravity mount Kit 5 DXAS25ME15 Suction hose 6 DX70### Bare pump 7 DXK100 Screw kit 8 0114011798 Grounding cable 4m F4 F5

Cart & Wall Mounted Pumps Item Part number See figure 1 DVX101 Wall bracket 2 DXAAC# Air controls F2 3 DXAF10ME100 Filter assembly F3 4 DXAWG Cart gravity feed kit F6 5 DXAS25ME15 6 DX70### 7 DXK100 8 0114011798 9 DXK101 10 0115010186 Suction hose Bare pump Screw kit Grounding cable 4m Screw kit Cart F5

Pail Mounted Pumps Item Part number 1 DVX116 2 DXAAC# 3 DXAF10ME100 4 DXAP25ME15 5 DX70### 6 DXK100 7 0114011798 8 0115010337 Pail Lid Air controls Filter assembly Pail Suction Tube Bare pump Screw kit Grounding cable 4m Blanking Plug See figure F2 F3 F7

Reference figures F1 DXAT Item Part number 1 0115010210 2 DXK102 Tripod leg Fixing kit

F2 DXAAC3 F2 DXAAC2 F2 DXAAC1 Item Part number 1 GA382P 2 S1817 3 MPV10 Pressure gauge Ø4 (5/32") air tube QD stem 1/4" female

F3 DXAF10ME100 Item Part number 1 0114016021 2.1 VS58 2.2 VS5860 3 DVX100 3/8" x 1/4" universal (BSPP/NPSM) nipple Filter 150 µm/100 mesh Filter 250 µm/60 mesh Filter feed hose

F4 DXATG Item Part number 1 00000002148 2 00000002147 3 ZZ2571 4 ZZ2587 5 DVX93 6 DXK103 7 DVX125 Tension ring Filter 6L (1.6 US Gal) hopper PTFE Seal Adapter Clamp kit Suction hose

F5 DXAS25ME15 Item Part number 1 DVX86 2 DXK104 3 DVX89 Suction hose Seal pack of 4 Strainer 1300µm/15 mesh

F6 DXAWG Item Part number 1 00000002148 2 00000002147 3 ZZ2571 4 ZZ2587 5 DXK101 6 DVX99 7 DVX96 8 DVX125 Tension ring Strainer 6L (1.6 US Gal) hopper PTFE Seal Fixings Locknut Adapter Suction hose F7 DXAP25ME15 Item 1 DVX89 Part number Strainer 1300µm/15 mesh

Accessories DXADVG Dump valve kit for gravity feed DXADVT Dump valve kit for tripod & pail DXADVW Dump valve kit for wall/cart

Accessories DXAAAV Agitator air supply DXAFPV Fluid regulator maximum pressure supply

Package part numbers DX70 R 3 C F G R N REGULATOR TYPE FLUID REGULATOR NO FLUID REGULATOR AIR REGULATORS 1 1 REGULATOR G 2 2 REGULATORS 3 3 REGULATORS A OPTIONS NO OPTION GRAVITY FEED AGITATOR MOUNTING TYPE C CART W WALL F T P TRIPOD PAIL FILTER NO FILTER FILTER 773201R1.1 15/16

WARRANTY POLICY Binks products are covered by Finishing Brands one year materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Finishing Brands, will void all warranties. For specific warranty information please contact the closest Finishing Brands location listed below. Finishing Brands reserves the right to modify equipment specifications without prior notice. DeVilbiss, Ransburg, BGK, and Binks are registered trademarks of Finishing Brands. 2013 Finishing Brands. All rights reserved. Binks is part of Finishing Brands, a global leader in innovative spray finishing technologies. For technical assistance or to locate an authorized distributer, contact one of our international sales and customer support locations below. USA/Canada www.binks.com info@finishingbrands.com Toll Free Tel: 18009924657 Toll Free Fax: 18882465732 Mexico www.finishingbrands.com.mx sales@finishingbrands.com.mx Tel: 011 52 55 5321 2300 Fax: 011 52 55 5310 4790 Brazil www.devilbiss.com.br sales@devilbiss.com.br Tel: +55 11 5641 2776 Fax: +55 11 5641 1256 United Kingdom www.finishingbrands.eu info@finishingbrands.eu Tel: +44 (0)1202 571 111 Fax: +44 (0)1202 573 488 France www.finishingbrands.eu info@finishingbrands.eu Tel: +33(0)475 75 27 00 Fax: +33(0)475 75 27 59 Germany www.finishingbrands.eu info@finishingbrands.eu Tel: +49 (0) 6074 403 1 Fax: +49 (0) 6074 403 281 China www.finishingbrands.com.cn mkt@finishingbrands.com.cn Tel: +86213373 0108 Fax: +86213373 0308 Japan www.ransburg.co.jp binksdevilbiss@ransburg.co.jp Tel: 081 45 785 6421 Fax: 081 45 785 6517 Australia www.finishingbrands.com.au sales@finishingbrands.com.au Tel: +61 (0) 2 8525 7555 Fax: +61 (0) 2 8525 7575