Revisin N. 4 06/2004 Page 1f 8 Kennectt Utah Cpper Crpratin Safety and Health Standards Standard N.: 16.20 Title: Fall Prtectin (Wrking at Heights) 16.20.1 INTRODUCTION 16.20.1.1 This standard applies t any task where a risk assessment highlights a danger f falling r where persnnel are required t wrk at six feet (1.8 meters) r mre abve grund level. The purpse f this standard is t ensure that KUCC emplyees and cntractr persnnel are affrded prtectin in the event f a fall regardless f where, r n what jb, they are wrking. 16.20.2 DEFINITIONS 16.20.2.1 An At-Risk Wrker means a persn wh is required t wrk at six feet r mre abve grund level, and is nt wrking n a standard railed platfrm, r where a risk assessment highlights a danger f falling. 16.20.2.2 A "cmpetent persn" means a persn wh has cmpleted fall prtectin training, testing, and is capable f identifying hazards r dangerus cnditins in the persnal fall system r any cmpnent theref, as well as in their applicatin and use with related equipment. 16.20.2.3 A "qualified persn" means a persn with a recgnized degree r prfessinal certificate and extensive knwledge and experience in the subject field wh is capable f design, analysis, evaluatin and specificatins in the subject wrk, prject, r prduct. An emplyee wh is underging n-the-jb training and wh, in the curse f such training, has demnstrated an ability t perfrm duties safely at his r her level f training and wh is under the direct supervisin f a qualified persn is cnsidered t be a qualified persn fr the perfrmance f thse duties 16.20.2.4 "Anchrage pint" means a secure pint f attachment fr lifelines, lanyards r deceleratin devices that is independent f the means f supprting r suspending the persn. 16.20.2.5 "100% tie-ff" means that a persn must be prperly tied-ff at all times while expsed t a fall hazard. The use f tw lanyards is required if a persn must mve r relcate a tie-ff pint while expsed t a fall hazard t ensure a psitive tie-ff cnnectin at all times during the mve. 16.20.2.6 Fall Prtectin means a persn is secured with an apprved full bdy harness, shck absrbing lanyard, self lcking snap hks and secure anchr pints. 16.20.3 REQUIREMENTS References: OSHA 29 CFR, 1910 & 1926. (www.sha.gv) KUCC Safety and Health Standards 16.3 Restricted Access KUCC Safety and Health Standards 16.5 Aerial Lifts and Platfrms KUCC Safety and Health Standards Barricading /Off Limit Entry, 16.7 Scafflds KUCC Safety and Health Standards 16.21 Ladders Ri Tint Safety Standard C4 Wrking At Heights ANSI Z359.1 Safety Requirements fr Persnal Fall Arrest Systems, Subsystems, and Cmpnents Signatures Frank Klbchar 6/24/04 Chris Crwl 6/24/04 Bill Champin 7/02/04 Standards Cmmittee Chairman Vice President Human Resurces President, KUCC Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Revisin N. 4 06/2004 Page 2f 8 Kennectt Utah Cpper Crpratin Safety and Health Standards Standard N.: 16.20 Title: Fall Prtectin (Wrking at Heights) 16.20.3.1 A risk assessment shall be perfrmed fr any task where there is a danger f falling. All persnnel References: OSHA 29 CFR, 1910 & 1926. (www.sha.gv) KUCC Safety and Health Standards 16.3 Restricted Access KUCC Safety and Health Standards 16.5 Aerial Lifts and Platfrms KUCC Safety and Health Standards Barricading /Off Limit Entry, 16.7 Scafflds KUCC Safety and Health Standards 16.21 Ladders Ri Tint Safety Standard C4 Wrking At Heights ANSI Z359.1 Safety Requirements fr Persnal Fall Arrest Systems, Subsystems, and Cmpnents Signatures Frank Klbchar 6/24/04 Chris Crwl 6/24/04 Bill Champin 7/02/04 Standards Cmmittee Chairman Vice President Human Resurces President, KUCC Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Revisin N. 4 Standard N 16.20 06/2004 Page 3 f 8 wh are required t wrk at six feet (1.8 meters) r mre abve grund level must use adequate fall preventin r fall prtectin. Whenever a risk assessment highlights a danger f falling r persnnel are required t wrk abve 6 feet a Wrking at Heights Permit must be cmpleted by a cmpetent persn (See Exhibit 16.20.1) 16.20.3.2 Wherever practical, a safe wrking area must be prvided by means f apprved handrails, wrk platfrms, r scafflds t minimize the risk expsure. In such cases a Wrking at Heights permit is nt required. In all ther cases fall prtectin (100% tie-ff) must be used. This includes situatins in which wrk is being carried ut frm an elevating wrk platfrm r manlift. 16.20.3.3 Where verhead wrk is being cnducted, there must be a system in place t prevent tls and equipment frm falling and barricades must be erected arund the wrk area t prtect thers belw frm falling bjects. (See KUCC Safety and Health Standard 16.3) 16.20.3.4 Full bdy safety harnesses are required fr use n KUCC prperty tgether with lanyards that prvide shck-absrbing prtectin in the event f a fall. T ensure that all fall prtectin equipment is prperly tested and certified, all fall prtectin equipment must meet r exceed OSHA and ANSI Z359.1 requirements. Befre each use, the harness and lanyard must be inspected by the user fr cuts, breaks, lse rivets, trn threads, excessive wear, etc. Fall Prtectin equipment that has shwn evidence f excessive wear r mechanical malfunctin r has been expsed t a fall must be remved frm service in a manner t ensure it cannt be used again. At n time shall a harness r lanyard that appears unsafe be used. A prperly sized and apprved full bdy harness must be wrn tight enugh t prevent the wearer frm slipping ut. The lanyard shuld be adjusted s as t restrict any fall t n mre than a six-ft vertical drp and must ensure that in the event f a fall the wrker will nt cntact any lwer level. Lanyards must be attached t a secure anchrage pint. There must be a system fr ensuring that anchrage pints are tested and apprved by a qualified persn t ensure that they are secure and can take the required lad. Anchrage pints shuld, where practical, be abve the head f the at risk wrker, and ensure that in the event f a fall the wrker will neither swing nr cntact any lwer level. Handrails that are nt designed t anchrage pint specificatins may nt be used as an attachment pint. With regard t testing, apprving, and certifying anchrage pints and fall prtectin these functins must be carried ut by a qualified persn r authrity wh has received apprpriate training r wh is suitably certified / qualified. This may include engineering analyses t verify that supprt structures can supprt the necessary lads; rutine inspectins and re-certificatin f anchrage pint cmmensurate with the envirnment and the duty f anchr pint installatins; and sample testing f anchr pints t cnfirm integrity. The results f such inspectins and tests shuld be dcumented. Regular inspectin f the cmplete fall prtectin system, including the anchrage pints, remains the respnsibility f the users f fall restraint systems and cmpetent inspectin / testing persnnel. 16.20.3.5 Wrk platfrms and scafflds must have cmplete flrs, guardrails and te-bards and safe access and egress must be prvided. All scafflds must be installed by cmpetent persns wh fllw the requirements listed in OSHA 29 CFR 1910, 1926 and KUCC Safety and Health Standard 16.7. Persnnel engaged in assembling scafflds shall wear apprved fall prtectin equipment (safety harness and lanyards) when wrking six feet r mre abve grund level. Fall prtectin will be used until wrk platfrms with prper handrails are installed. Safe access (ladders, etc.) t upper levels will be installed as part f the assembly prcess. Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Revisin N. 4 Standard N 16.20 06/2004 Page 4 f 8 16.20.3.6 A persn may climb r descend a ladder withut Fall Prtectin prvided that they use bth hands and legs, face the ladder, and use ne step at a time. Straight ladders must be lcated s as t prevent slipping and must be lashed r secured. (See KUCC Safety and Health Standard 16.21). Emplyees n ladders wrking six feet r mre abve grund level must wear apprpriate fall prtectin equipment and must be tied ff prir t starting their task. When ascending r descending a ladder, tls must nt be carried by hand. 16.20.3.7 Suspended wrk platfrms and manbaskets shall be used nly when all ther means f access are determined t be less effective. The use f manbaskets is permitted nly in unique wrk situatins where their use results in the least hazards. Jint apprval must be btained fr each use f a manbasket and a Persnnel Histing Permit must be cmpleted and apprved. (See Exhibit 16.20.2) Persnnel wrking frm a suspended platfrm r manbasket must wear apprved fall prtectin equipment and must be tied ff t a lifeline attached separately frm the wrk platfrm, histing cables r attachment, als there must be systems in place t prevent tls and equipment frm falling. 16.20.3.8 Persnnel wrking frm platfrms r buckets n any vehicle-munted manlift, bm, JLG, scissrs lift, etc., shall wear an apprved safety harness with the lanyard attached t the platfrm, r platfrm / bm attachment pint. A persn must be designated t cntrl the wrk platfrm, scissr-lift r man-lift (the basket), wh is trained and cmpetent t d s and qualified as required under lcal regulatins. Where practical, the designated persn shuld be in the basket. There shall als be a system fr ensuring the design, cnstructin, certificatin, maintenance and inspectin f elevating wrk platfrms and man-lifts. (See KUCC Safety and Health Standard 16.5) 16.20.4 TRAINING 16.20.4.1 In rder t effectively implement the fall prtectin prgram, in-depth training is required. There are three types f training: The At-Risk Wrker, The Cmpetent Persn, and The Qualified Persn. All training shall be dcumented. Re-training is required whenever there is a change in the fall prtectin system r equipment. 16.20.5 RESPONSIBILITIES 16.20.5.1 Each individual is respnsible fr using adequate fall prtectin equipment as described in this standard. 16.20.5.2 The Area Supervisr must: Cmplete a Wrking at Heights Permit whenever a risk assessment highlights a danger f falling r persnnel are required t wrk abve 6 feet. Cmpleted all prvisins set ut in Persnnel Histing Permit prir t using a suspended wrk platfrms r manbaskets. 16.20.5.2 Each Area Manager is respnsible t ensure that the prvisins f this standard are met including ensuring: There is a practice in place fr prperly identifying and apprving anchr pints. That a cmpetent persn prvides fall prtectin training fr all persnnel expsed t a fall hazard. That there is a system in place fr prviding emergency rescue fr fall victims. Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Revisin N. 4 Standard N 16.20 06/2004 Page 5 f 8 Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Exhibit 16.20.1 KENNECOTT UTAH COPPER CORPORATION WORKING AT HEIGHTS PERMIT (Standard 16.20) Rev 5 9/04 PERMIT WILL REMAIN AT JOB SITE UNTIL JOB IS COMPLETE OR A NEW PERMIT IS ISSUED. PERMIT MUST BE REVISED EACH SHIFT. EXPIRED PERMIT MUST BE SENT TO THE FACILITY RECORDKEEPING CENTER FOR FILING. This permit is vid if cnditins change when wrking at heights. and Time Issued: Expiratin: Purpse f Wrking at Heights: Persnnel Requesting Permit: Permit Lcatin: PERMIT ISSUED BY SUPERVISOR: I have evaluated all prtins f this permit and verify that acceptable wrking at heights cnditins exist. All persnnel have been instructed as t the cnditins f the permit and are adequately trained t perfrm this jb. The persn issuing this permit must be Level II Cmpetency trained (r equivalent). Supervisr Name (Print): Supervisr Signature: TRACK cmpleted fr this task (initials): N Can the wrking at heights task be eliminated by means f a wrk platfrm (i.e., scafflding, permanent platfrm, aerial lift) t minimize the risk expsure? If yes, explain actin taken n back f permit. N/A Shuld a JSA be develped fr this task? If yes, explain actin taken n back f permit. If yu are using an aerial lift fr this jb, have yu verified the fllwing: (1) Has the peratr been task trained and has a current certificatin stating such? (2) Has a pre-peratinal inspectin been cmpleted? (3) Is the annual inspectin date fr the lift current? (Refer t KUCC Standard #16.5) If yu are using a ladder, d yu knw hw t ascend and descend a ladder safely? (3-pint cntact) Has the ladder been tied ff? (Refer t KUCC Standard #16.21) If yu are using scafflding, has it been inspected? (Refer t KUCC Standard #16.7) If any f the belw items are nt marked d nt prceed with the wrk. Have yu been tasked trained n fall prtectin equipment? (Wrker at Risk Level I Cmpetency trained r equivalent) Is the annual inspectin date valid r current fr all harnesses and lanyards? Did yu check harness and lanyard fr cuts, abrasin, damage, knts, chemical attacks, heat r frictin damage, UV-degradatin, il cntaminatin, fitting damage. (Refer t the inspectin instructin infrmatin packet n harness. D nt use damaged fall prtectin equipment.) (Any harness/lanyard expsed t fall impact will be remved frm service and turned in t supervisr.) Is yur lanyard length crrect t minimize the fall s yu will nt cntact the grund r ther bstructin in the fall path f wrker? Calculate the Ttal Fall Distance (Freefall Distance + Deceleratin Distance + Harness Effects + Vertical Elngatin + Safety Factr). (12 ft rule) Has a methd f rescue been identified fr fall victims? Describe: D yu knw where the prper anchrage pints are lcated? Did a cmpetent persn evaluate the anchrage pint? Is there a methd in place t keep tls and equipment frm falling? Is the area belw prperly barricaded? (Refer t KUCC Standard #16.3) Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Emplyees using fall prtectin: I have reviewed this Wrking at Heights Permit, and I understand the nature f the hazards invlved and the precautins t be taken t d the jb safely. Print Name Signature Actins Taken: Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Exhibit 16.20.2 KENNECOTT UTAH COPPER CORPORATION PERSONNEL HOISTING PERMIT (Standard 16.20) Permit will be psted at wrk site until wrk is cmplete r a new permit is issued. This permit must be reviewed every shift and reissued if a change in cnditins r wrk scpe has ccurred. Histing f persnnel shall be prmptly discntinued upn indicatin f any dangerus weather cnditins r ther impending danger. Permit must be reissued fr each new wrk lcatin. Permit must be reissued if persnnel are newly assigned t the wrk. Expired permit must be sent t the facility Recrds Center fr filing. and Time Issued: Expiratin: Purpse f Wrk: Persnnel Requesting Permit: Wrk Lcatin: TRACK cmpleted fr this task (Initials): Rev 3 3/05 General Requirements The use f a crane t hist emplyees n a manbasket is prhibited, except when the erectin, use, and dismantling f cnventinal means f reaching the wrksite, such as a persnnel hist, ladder, stairway, aerial lift, elevating wrk platfrm r scaffld, wuld be mre hazardus r is nt pssible because f structural design r wrksite cnditins. Rtatin resistant crane hist rpe is prhibited. Crane travel is prhibited with persnnel in basket. Repair r mdificatins t the manbasket and rigging is prhibited. Crane Requirements Lad lines shall be capable f supprting, withut failure, at least 7 times the maximum intended lad. The ttal weight f the laded manbasket and related rigging shall nt exceed 50% f the rated capacity fr the radius and cnfiguratin f the crane. Bm angle during lift º Radius Feet Crane lad rating @ listed angle & radius X 50% = Maximum Lad Bm angle indicatr, readily visible t the peratr. Crane equipped with a device t indicate clearly t the peratr, at all times, the bm's extended length. Crane equipped with an anti-tw-blcking device. Crane equipped with a cntrlled lad lwering system, ther than the lad hist brake. Free fall is prhibited. Reviewed manufacturers lifting requirements as stated in crane peratins manual. Manbasket Requirements Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
The manbasket and suspensin system designed by a qualified engineer r a qualified persn cmpetent in structural design. The suspensin system designed t minimize tipping f the manbasket due t mvement f persnnel ccupying the manbasket. The manbasket itself, except the guardrail system and persnnel fall arrest system anchrages, capable f supprting, withut failure, its wn weight and at least 5 times the maximum intended lad. Basket Number Manbasket cnspicuusly psted with a plate r ther permanent marking which indicates the weight f the manbasket, and its rated lad capacity r maximum intended lad. f Certificatin (Must be Recertified Annually) Weight f Basket Manbasket Lading The manbasket nt t be laded in excess f its rated lad capacity. The number f persnnel ccupying the manbasket nt t exceed the number required fr the wrk being perfrmed. Manbaskets used nly fr persnnel, their tls and the materials necessary t d their wrk, and nt be used t hist nly materials r tls when nt histing persnnel. Materials and tls fr use during a persnnel lift secured t prevent displacement. Materials and tls fr use during a persnnel lift evenly distributed within the cnfines f the manbasket while the manbasket is suspended. Apprximate Weight f Persnnel Apprximate Weight f Tls/Parts Ttal Lad Nte: Ttal lad nt t exceed Maximum Lad calculated abve. Rigging Requirements Wire rpe bridle legs cnnected t a master link r shackle in such a manner t ensure that the lad is evenly divided amng the bridle legs. Hks n verhaul ball assemblies, lwer lad blcks, r ther attachment assemblies clsed and lcked, eliminating the hk thrat pening. Wire rpe, shackles, rings, master links, and ther rigging hardware capable f supprting, withut failure, at least 5 times the maximum intended lad applied r transmitted t that cmpnent. All eyes in wire rpe slings fabricated with thimbles. Rigging free f kinks. Bridles and assciated rigging fr attaching the manbasket t the hist line used nly fr the manbasket and the necessary persnnel, their tls and the materials necessary t d their wrk Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
and nt t be used fr any ther purpse when nt histing persnnel. Crane Set-up Requirements The crane shall be unifrmly level within 1% f level grade and lcated n firm fting. Outriggers fully deplyed. Pre-peratinal check f crane cmpleted by crane peratr. Trial Lift Trial lift with the unccupied manbasket laded at least t the anticipated lift weight made frm grund level, r any ther lcatin where persnnel will enter the manbasket t each lcatin at which the manbasket is t be histed and psitined. Trial lift perfrmed immediately prir t placing persnnel in the manbasket. Operatr has determined that all systems, cntrls and safety devices are activated and functining prperly; that n interferences exist; and that all cnfiguratins necessary t reach thse wrk lcatins will allw the peratr t remain under the 50% limit f the hist's rated capacity. Materials and tls t be used during the actual lift can be laded in the manbasket fr the trial lift. A single trial lift may be perfrmed at ne time fr all lcatins that are t be reached frm a single set up psitin. After the trial lift, and just prir t histing persnnel, manbasket histed a few inches and inspected t ensure that it is secure and prperly balanced. Hist rpes free f kinks. Multiple part lines nt twisted arund each ther. Primary attachment centered ver the manbasket. Histing system inspected if the lad rpe is slack t ensure all rpes are prperly stated n drums and in sheaves. Visual inspectin f the crane, rigging, manbasket, and the crane base supprt r grund cnducted by a cmpetent persn immediately after the trial lift t determine whether the testing has expsed any defect r prduced any adverse effect upn any cmpnent r structure. Any defects fund during inspectins, which create a safety hazard must be crrected befre histing persnnel. Wrk Prcedure Lad and bm hist drum brakes, swing brakes, and lcking devices engaged when the ccupied manbasket is in a statinary psitin. Histing f the manbasket perfrmed in a slw, cntrlled, cautius manner with n sudden mvements f the crane, r the manbasket. Persnnel t keep all parts f the bdy inside the manbasket during raising, lwering, and psitining. Tag lines used unless their use creates an unsafe cnditin. Crane peratr t remain at the cntrls at all times when the crane engine is running and the manbasket is ccupied. Persnnel being histed shall remain in cntinuus sight f and in direct cmmunicatin with the peratr r signal persn. In thse situatins where direct visual cntact with the peratr is nt pssible, and the use f a signal persn wuld create a greater hazard fr the persn, direct cmmunicatin alne such as by radi may be used. Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.
Means f Cmmunicatins Radi Signal Persn Persnnel ccupying the manbasket shall use a harness with lanyard apprpriately attached t the lwer lad blck r verhaul ball, r t a structural member within the manbasket capable f supprting a fall impact fr persnnel using the anchrage. N lifts shall be made n anther f the crane s lad lines while persnnel are suspended n a manbasket. Pre-Lift Meeting A meeting prir t the trial lift attended by crane peratr, signal persn(s) (if necessary fr the lift), persnnel t be lifted, and the persn respnsible fr the task t be perfrmed held t review the apprpriate requirements f this permit and the prcedures t be fllwed. Apprvals PERMIT AUTHORIZED BY: Suspended wrk platfrms and manbaskets shall be used nly when all ther means f access are determined t be less safe. The use f manbaskets is permitted nly in unique wrk situatins where their use results in the least hazards. Plant Manager Print Name Signature Safety Print Name Signature PERMIT ISSUED BY SUPERVISOR: I have evaluated all prtins f this permit and verify that acceptable cnditins exist. All persnnel have been instructed as t the cnditins f the permit and are adequately trained t perfrm this jb. Supervisr Superintendent Print Name Signature Print Name Signature Crane Operatr Print Name Signature Kennectt Utah Cpper Crpratin. All rights reserved. The standards n the KUCC Intranet website are cnsidered the standard in effect and supersede all ther revisins.