instruction manual Cutter Large Diameter 2.13 ORIGINAL Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. AllPure Technologies Inc. 80 Progress Ave 2012 New Oxford AllPure PA Technologies 17350 USA Inc. t 717.624.3241 1
Cutter Large Diameter Table of Contents Description/ Safety / Purpose of this Manual 3 Specifications 4 Operation 5 Charging the Battery LED Display Cutting the Collar Maintenance 6 Each Operating Day Monthly Annually (or after 10,000 cuts) PGA1 Preventative Maintenance Trouble Shooting 7 General Safety Rules 8 Work Environment... 8 Electrical Safety Personal Safety Care and Usage of Power Tools.... 9 Service Important Safety Information 10 Warnings and Caution Statements Risk Assessment Table 13
Description The QUICKseal is a hand-held, selfcontained cutting tool intended to cut the AllPure QUICKseal collars. Safety Safety is essential in the use and maintenance of AllPure tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided. Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following AllPure tool: QUICKseal Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at www.allpureinc.com. This tool is protected by US Patent Nos: 6,276,186 6,401,515 6,718,870 7,086,979 7,254,982 All specifications are nominal and may change as design improvements occur. AllPure Technologies, Inc. shall not be liable for damages misapplication or misuse of its products. QUICKseal and AllPure are registered trademarks of AllPure Technologies, Inc. This device has been independently assessed and found to be in compliance with the following standards; DIN EN 60745-1: 2010-01, EN 12100 Part 1 and 2, EN 294, EN 349, EN 60204-1, EN 28662-1, EN 50081-1, EN 55014-2, EN 60529 in accordance with the regulations of directives 98/37/EEC, 89/336/EEC. KEEP THIS MANUAL 3
Specifications Identification 1. Cutting Head 2. Tube Guides 3. Retract Button 4. Battery Lock 5. Battery Cartridge 6. Trigger 7. Light diode for PGA1 adaptor 3. 4. 1. 7. 6. 5. 2. Cutting Capacities QUICKseal Tube Size (o.d.) Collar Size (o.d.) 1/4 QUICKseal 1/4 0.281 3/8 QUICKseal 3/8 0.438 5/8 QUICKseal 5/8 0.700 3/4 QUICKseal 3/4 0.835 Cutting Tool Length... 375mm (14-3/4 ) Width... 60mm (2-3/8 ) Depth... 108mm (4 1/4 ) Mass/Weight (with battery)... 2.0 kg (4.4 lb) Sound Level... <80 db at 1m Vibration... < 2.5 m/s2 Hydraulic Oil... 52057878 biodegradable Average Cutting Time...4 seconds Average cuts per charge... approx 300 Closing Speed... 6mm/sec Battery Charging Voltage... 18V Charging Time... 20min 4
Operation Inspect tool and blades before use. A damaged or improperly assembled tool can break and strike nearby personnel. Contact AllPure for necessary repairs. Failure to observe this warning could result in severe injury or death. Cutting Hazard: Electric shock hazard. This tool is not insulated. When using this unit near energized electrical lines, use proper personal protective equipment. Failure to obey this warning could result in severe injury or death. Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Keep hands away from the cutting head when cutting. Failure to observe this warning could result in severe injury or death. CAUTION This tool is not designed for continuous use. After 100 cutting cycles, allow the cutter to cool for 15 minutes. Do not secure this tool in a vise. The cutting tool is designed for hand-held operation. This tool may be used in damp or wet environments; however, air-drying is recommended before use if the tool becomes soaked. Use this tool for manufacturer s intended purpose only. Failure to observe these precautions may result in injury or property damage. Charging the Battery Cutting the Collar 1. Install the battery into the base of QUICKseal cutting tool. Be sure the trigger is not depressed during battery installation. Read the instructions supplied with the battery charger. LED Display This tool is equipped with a special circuit board incorporating several important features to inform the user about the current status of the unit. What happens Signal What it means Flashing light for 2 seconds Constant light for 20 seconds at end of cycle Tool will not start, and constant light for 20 seconds when trigger released Tool will stop, and constant light for 20 seconds after trigger is released Tool will stop, and flashing light for 20 seconds when trigger is released Battery is inserted in tool Battery charge is below 17V at beginning of cycle Battery charge is below 16V at beginning of cycle Battery charge below 13V during cycle Motor current exceeds 20A during cycle Circuit has become too hot 2. Insert the QUICKseal collar into the cutter, making sure the collar is centered and tubing/collar is resting on the tube guides. The guides present the collar to the cutting edge at a slight angle. 3. Pull the trigger to make the cut between the 2 arrows on the collar. 4. Hold the trigger down until the cutting tool achieves pressure relief which is accompanied by an audible pop. 5. The cutting tool returns automatically. 6. Remove battery from cutting tool,clean and store properly. Note: If it is necessary to retract the ram before a cutting cycle is completed, push the retract button. Pushing the retract button will result in the complete retraction of the ram. 5
Maintenance Each Operating Day Before Use: 1. Inspect blades for wear or damage such as cracks, gouges or chips. 2. Inspect the tool for damage or leaks. If damage is detected, return the tool to AllPure Inc. for inspection. Skin injection hazard: Do not use hands to check for oil leaks. High pressure oil easily punctures skin causing serious injury, gangrene, or death. If injured, seek medical help immediately to remove oil. Monthly Thoroughly clean all surfaces. Annually (or after 10,000 cuts) Return the tool to AllPure Inc. for inspection. PGA1 Preventative Maintenance Download the free PGAWIN software to your PC and use the PGA1 USB tool-to-pc adaptor accessory to generate cutting tool data reports including number of cuts since last maintenance. Fit adaptor over the light diode on the QUICKseal cutter to read data. After Use: 1. Wipe all tool surfaces clean with a damp cloth and mild detergent. Do not use solvents or flammable liquids to clean the cutting tool. Solvents or flammable liquids could ignite and cause serious injury or property damage. Download for free: www.klauke.com/download/ pgawin-download/ 2. Retract the ram putting the blades into the fully open position. Place the tool into the carrying case. Store in a cool, dry place. 3. Charge the battery. Maintenance and Service must be performed by qualified personnel only. Return the tool to AllPure Technologies, Inc. for maintenance. Consult AllPure for a maintenance schedule on high-frequency cutting. 6
Trouble Shooting Before You Begin 1. Make sure that the battery is charged. Re-check after several minutes to make sure the battery is holding its charge. 2. Use a non-flammable contact cleaner or pencil eraser to clean electrical contacts on the battery and cutting tool. 3. Reinstall the battery and check the tool again. Problem Probable Cause Probable Remedy Tool is inoperative Dirt, contaminants, etc. in ram Clean tool area of tool. Cutting tool battery contacts damaged Tool components worn or damaged. Reform contacts Return tool to AllPure Inc. Blades stop during operation Oil level is low Return tool to AllPure Inc. Air in hydraulic system Pull trigger and hold retract button simultaneously. Hold for approximately 10 seconds. LED light glows for 20 seconds Battery charge low Charge or replace battery Tool loses oil Damaged internal seal Return tool to AllPure Inc. 7
General Safety Rules Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term power tool in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool, also machines and electric units. SAVE THESE INSTRUCTIONS. 1) Work Environment a) Keep work area clean and organized. Cluttered and dark areas might trigger accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and other persons away while operating a power tool. Distractions can cause you to lose control. 2) Electrical Safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or humidity. Water penetrating a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3) Personal Safety a) Stay alert, be aware what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety gear and always wear eye protection. Safety equipment such as dust mask, anti-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Avoid unintended starts. Make sure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. Do not manipulate the switch. 8
General Safety Rules Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term power tool in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool, also machines and electric units. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overestimate yourself. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4) Care and Usage of Power Tools a) Do not overload the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use a power tool with a defective switch. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store unused power tools out of the reach of children. Do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools thoroughly. Check for functionality or jamming of moving parts, breakage of parts and any other condition that may affect the power tools operation. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control. g) Use the power tool, accessories, dies and jaws etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. All unauthorized modifications to the power tool are prohibited for safety reasons. 5) Service a) Have the power tool repaired by AllPure Technologies, Inc. before use. 9
IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. DANGER Immediate hazards which, if not avoided WILL result in severe injury or death. Hazards which, if not avoided COULD result in severe injury or death. CAUTION Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Electric shock hazard. This tool is not insulated. When using this unit near energized electrical lines, use proper personal protective equipment. Failure to obey this warning could result in severe injury or death. Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Skin injection hazard: Do not use hands to check for oil leaks. High pressure oil easily punctures skin causing serious injury, gangrene, or death. If injured, seek medical help immediately to remove oil. Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Failure to observe this warning could result in severe injury or death. This tool shall not be used by any persons under 16 years of age. Failure to observe this warning could result in severe injury or death. This tool shall be used by qualified personnel who have read and understand this manual in its entirety. Failure to observe this warning could result in severe injury or death. Cutting Hazard: Do not use solvents or flammable liquids to clean the cutting tool. Solvents or flammable liquids could ignite and cause serious injury or property damage Keep hands away from the cutting head when cutting. Failure to observe this warning could result in severe injury or death. 10
IMPORTANT SAFETY INFORMATION Do not dispose of batteries in a fire. They will vent fumes and may explode. Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris. Inspect tool and blades before use. A damaged or improperly assembled tool can break and strike nearby personnel. Contact AllPure for necessary repairs. Failure to observe this warning could result in severe injury or death. This tool shall be used by only one person at a time. This tool shall not be used if more than one operator is required to operate the tool, support the tubing or otherwise be in close proximity (<12 ) to the tool. Failure to observe this warning could result in severe injury or death. Keep work area clean, organized and well lit. Cluttered, dark areas might trigger accidents. Failure to observe this warning could result in severe injury or death. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases or dusts. Power tools create sparks which may ignite the dust or fumes. Stay alert, be aware of what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Dress properly. Use safety gear and always wear eye protection. Do not wear loose clothing or jewelry. Keep your hair, clothing and loose fitting gloves away from moving parts. Loose clothing, jewelry or long hair can be caught in moving parts. Avoid unintended starts. Remove the battery when the tool is not in use. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. Do not manipulate the switch. Do not overestimate yourself. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Disconnect the battery before making any adjustments or cleaning of the tool. Store the tool out of the reach of children or untrained persons. Maintain the condition of the cutting tool and do not use if the tool is damaged or appears unfit for use. Do not use the tool if the switch does not turn on or off. Do not use the tool if it is not working properly. 11
IMPORTANT SAFETY INFORMATION CAUTION Do not operate the tool without cutting blades. Damage to the ram or cutting head can result. Do not twist work piece or tool during cutting operation. Blade failure could result. This tool is not designed for continuous use. After 100 cutting cycles, allow the cutting tool to cool for 15 minutes. Do not secure this tool in a vise. This tool is designed for hand-held operation. This tool may be used in damp or wet environments; however, air-drying is recommended before use if the tool becomes soaked. Damage may result when the tool is operated prior to thorough drying when electrical components are soaked. Use this tool for manufacturer s intended purpose only. This tool should be used only to cut the metallic collar of the QUICKseal tubing assembly supplied by AllPure Technologies, Inc. Cutting any other item is prohibited and can result in injury or damage to the cutting tool. Failure to observe these precautions may result in injury or property damage. CAUTION Do not allow anything to contact the battery terminals. Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. If batteries are immersed, contact your service center for proper handling. Do not place battery into a pocket, tool pouch, or tool box with conductive objects. Conductive objects may create a short circuit and damage the battery. Do not place a battery on moist ground or grass. Moisture may create a short circuit and damage the battery. Failure to observe these precautions may result in injury or property damage. CAUTION Do not store the battery at more than 122 F (50 C) or less than -4 F (-20 C). Damage to the battery can result. Do not use another manufacturer s charger. Other manufacturers chargers may overcharge and damage the battery. Do not attempt to open the battery. It contains no userserviceable parts. Failure to observe these precautions may result in injury or property damage. CAUTION Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result. Failure to observe these precautions may result in injury or property damage. Note: Keep all decals clean and legible, and replace when necessary. 12
Risk Assessment JCS ALLPURE Gustav Klauke GmbH RISK ASSESSMENT prepared by: Dipl.-Ing. Joh.-Christoph Schütz Auf dem Knapp 46 at: 15.11.2012 ALLPURE Quickseal Cutter D-42855 Remscheid department: R&D-2 Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor Y N O I P RF 1 Mechanical hazards machine parts - shape x Cutting fingers Closing of the blades cuts and bruises 2 3 1 21 Decal on tool. Warning in IM - relative location - mass and stability - mass and velocity Closing speed < 10 mm/s - mechanical strength accumulation of energy - elastic elements - liquids under pressure R&D2 - effect of vacuum 1,1 Crushing hazard 1,2 Shearing hazard 1,3 Cutting or severing hazard x Cutting fingers Closing of the jaws cuts and bruises 2 3 1 21 Decal on tool. Warning in IM 1,4 Entanglement hazard 1,5 Drawing-in or trapping hazard 1,6 Impact hazard 1,7 Stabbing or puncture hazard 1,8 Friction or abrasion hazard 1,9 High pressure fluid injection or ejection hazard 2 Electrical hazard due to: R&D2 Risiko Engl.xls 1 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 13
Risk Assessment JCS ALLPURE Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor 2,1 Contact of person with live parts, low voltage 2,2 Contact of person with parts which have become live under faulty conditions 2,3 Approach to live parts under high voltage Y N O I P RF 2,4 Electrostatic phenomena 2,5 Thermal radiation or other phenomena such as the projection of molten particles and chemical effects from short circuits, overloads, etc. 3 Thermal hazards, resulting in: 3,1 Burns and scalds 32 3,2 Hot/Cold working environment 4 Hazards generated by noise, resulting in: 4,1 Hearing loss or other physiological disorders 4,2 Interference with speech 5 Hazard generated by vibration 5,1 Use of hand-held machines 5,2 Whole body vibration 6 Hazards generated by radiation 6,1 Radio frequency radiation Risiko Engl.xls 2 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 14
Risk Assessment JCS ALLPURE Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor Y N O I P RF 6,2 Infrared, visible and ultraviolet 6,3 X and gamma rays 6,4 Alpha, beta rays, electron to ion beams, neutrons 6,5 Lasers 7 Materials and Substances 7,1 Hazards from contact or inhalation of harmful fluids,gases, mist,fumes and dust 7,2 Fire and Explosion 7,3 Biological/Microbiological 8 Hazards generated by neglecting g ergonomic principles p in machinery design as: 8,1 Unhealthy posture or excessive effort 8,2 Inadequate consideration of hand-arm or foot-leg anatomy 8,3 Neglected use of personal protection equipment 8,4 Inadequate local lighting 8,5 Metal overhead and underload, stress 8,6 Human error, human behavior Risiko Engl.xls 3 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 15
Risk Assessment JCS ALLPURE Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor 8,7 Inadequate design or location or identification of manual controls Y N O I P RF 8,8 Inadequate design or location of visual display units 9 Combination of Hazards 10 Unexpected start-up, unexpected over-run/over-speed 10,1 Failure/ disorder of the control system 10,2 Restoration of energy supply after an interruption 10,3 External influences on electrical equipment 10,4 Other external influences 10,5 Errors in software 10,6 Errors made by the operator 11 Impossibility of stopping the machine in the best possible conditions 12 Variations in the rotational speed of tools 13 Failure of power supply 14 Failure of control circuit 15 Errors of fitting 16 Break-up during operation 17 Falling or ejected objects or fluids 18 Loss of stability/overturning of machinery Risiko Engl.xls 4 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 16
Risk Assessment JCS ALLPURE Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor Y N O I P RF 19 Slip, trip, fall of persons 20 Relating to traveling function 20,1 Movement when starting the engine 20,2 Movement without a driver at the driving position 20,3 Movement without all parts in a safe position 20,4 Excessive speed of pedestrian controlled machinery 20,5 Excessive oscillation when moving 20,6 Insufficient ability of machinery to be slowed down, stopped and immobilized 21 Linked to the work position 21,1 Fall of person during access to the work position 21,2 Exhaust gases/lack of oxygen at the work position 21,3 Fire and Explosion 21,4 Mechanical hazards at the work position: a) contact with the wheels b) rollover c) fall of objects, penetration d) break-up of parts rotating at high speed Risiko Engl.xls 5 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 17
Risk Assessment JCS ALLPURE Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor e) contact of persons with machine parts or tools Y N O I P RF 21,5 Insufficient visibility from the work position 21,6 Inadequate lighting - 21,7 Inadequate seating - 21,8 Noise at work station 21,9 Vibration at work station 21,10 Insufficient means for evacuation/emergency exit 22 Due to control system 22,1 Inadequate location for manual controls 22,2 Inadequate design of manual controls and their mode of operation 23 From handling the machine (lack of stability) 24 Due to the source and to the transmission of power 24,1 Hazards from the engine and the batteries 24,2 Hazards from transmission of power between machines 24,3 Hazards from coupling and towing 25 From/to third person 25,1 Unauthorized start-up/use - 25,2 Drift of a part away from its stopping position Risiko Engl.xls 6 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 18
Risk Assessment JCS ALLPURE Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor 25,3 Lack of inadequacy visual or acoustic warning means 26 Insufficient instructions for the operator 27 Mechanical hazards and hazardous events 27,1 from load falls, collisions, machine tipping caused by: Y N O I P RF 27.1.1 lack of stability 27.1.2 uncontrolled loading-overloadingoverturning moment exceeded 27.1.3 uncontrolled amplitude of movements 27.1.4 unexpected/unintended movements of load 27.1.5 inadequate holding devices/accessories 27.1.6 collision of more than one machine 27,2 from access of persons to load support 27,3 from derailment 27,4 from insufficient mechanical strength of parts 27,5 from inadequate design of pulleys, drums Risiko Engl.xls 7 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 19
Risk Assessment JCS ALLPURE Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Safety Measures Info to Position Occurrence Importance Perception Risk-factor 27,6 from inadequate selection of chains, ropes lifting and accessories and their inadequate integration into the machine 27,7 from lowering of the load under the control of friction brake Y N O I P RF 27,8 from abnormal conditions of assembly/testing/use/ maintenance 27,9 from the effect of load on person 28 Electrical hazard 28,1 from lighting 29 Hazard generated by neglecting ergonomic principles 29,1 insufficient visibility from the driving position 30 Mechanical hazards and hazardous events due to: 30,1 Lack of stability of powered roof supports 30,2 Failing accelerator or brake control of machinery running on rails 30,3 Failing or lack of deadman's control of machinery running on rails Risiko Engl.xls 8 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 20
Risk Assessment JCS ALLPURE Position Occurrence Importance Perception Risk-factor Possible Risk according to EN 14121-1 Risk Operational Step or Procedure Body Part/Place Persons and Property Possible Cause According to EN 12100, Annex A Possible Consequences of Risk Y N O I P RF 31 Restricted movement of person Safety Measures Info to 32 Fire and Explosion 33 Emission of dust, gases etc. Photo Quickseal cutter Risiko Engl.xls 9 /9 G:\EXCEL\DOKUMENT\Risikobewertung\Risiko Engl.xls 21