ا Gelatin Factory The Third Gulf Conference on Halal Industry and its Services 13-15 May, 2014 Sheraton Hotel, State of Kuwait
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The goal of the project Aims to create a gelatin factory: - Benefit from the skins and bones of Sacrifices, which produces every Hajj season by turning it into gelatin Halalsafe source enters in many industries, food and pharmaceutical industries and can also be used in many other industries Preservation of the environment clean and protect it from pollution caused by waste Sacrifices of skins and bones ا$دف اروع $دف إء #; ا إ :- ا! 3 دة +ود وظم ا&% ا ( ل وم ( و+$ إ ل :و ا#در د.ل ا 6 دد ا#ت ا=ذا/ و#ت ا&دو و إ.دا 8 أ% ا 6 دد ا#ت ا&.رى اظ + ا/ ظ 3 و$ ا+وث ام.+ت ا&% ا+ود وا 6 ظم ط ام Grinding Bones Area ط إل ا 6 ظم ا.م وط$ و$زھ 3-5 م Reception Area of bones for grinding and preparing it to be 3-5 cm
ت إل ام ا Tanks for bones after crunching 9 ت.%!ل ا 6 ظم اطو 9 huge tanks for receiving crushed bones % اLime 5 Area of preparation lime conc. 5 % م %ر ا ر Lime ز % 5 6 ل ك 20 م 3 Prepare the Lime 5% concentration in two tanks capacity of each tank 20 m3
% اACID 5 Area of preparation acid conc. 5% م %ر ا ر Acid ز % 5 6 ل ك 20 م 3 Prepare the acid 5% concentration capacity of each tank 20 m3 "# ام! ا ACID Area of soaking bones in acid 6 ت ; ا 6 ظم اطو ا 6 tanks to soak the bones in the Acid Acid
إ()ص ا&%م!%$ت Calcium phosphate extraction area 6 د + ; ا 6 ظم ا Acidم إ.راج ( وى ھو ا وم و 3 ت After the soak the bones in the Acid is extracted byproduct is calcium phosphate دات ا+ة Water chillers م رد ه ا+د ھذه اردات در إ 10 15 +زوس.دم.+ف ا 6 +ت ا! City water is cooled in the chillers to 10 to 15 degrees Celsius to be used in various production processes
إ#ر ا.-%د Skins waiting area اط ا م ; ا+ود $ 0 ل ط 6 و$زھ Region, which is collected by the Skins before cutting and processing " ا.-%د Skins Cutting Machine ا وم ط; ا+د إ 0 ط; 5 3 م Machine cut the skin into pieces of 3-5 cm
"# ام! اlime Area soaking the bones in the lime ھذه ا&واض ا.ر وددھ وض 48 م ; ا 6 ظم اطو 8 ا lime دة #ل وم 21 $ر In these concrete tanks its number 48 tanks,the bones crushed soaking in the lime for up to 21 days for the month "# ا.-%د! اlime Area Soaking the skins in the lime ھذه ا ت وددھ ك 16 م ; ا+ود اط 6 ا lime دة #ل وم 21 $ر In these tanks its number 16 tanks,the cutting skins soaking in the lime for up to 21 days for the month
ت د ا.-%د Neutralization Tanks of skins 7 ++ود %@ ا ر Acid ز % 15 A# إ 5 ph دد ھذه ا ت وم $ 6 د Number of these tanks 3 in it the skins neutralized by acid conc. 15 % to be the ph of skins from 5-7 ت إ()ص ا.) ا.-%د Extraction Gelatin Tanks from skins ھذه ا ت وددھ م 6 إ.ص ا ا+ود ر ز % 4 In these Tanks its number 6, the extraction of gelatin from skins with conc. 4 %
ت د ام Neutralization Tanks of bones 7 + 6 ظم %@ ا ر Acid ز % 15 A# إ 5 ph دد ھذه ا ت وم $ 6 د Number of these tanks 3 in it the bones neutralized by acid conc. 15 % to be the ph of bones from 5-7 ت إ()ص ا.) ام Extraction Gelatin Tanks from boness ھذه ا ت وددھ م 3 إ.ص ا ا 6 ظم ر ز % 4 In these Tanks its number 3, the extraction of gelatin from bones with conc. 4 %
ت.+" ا.) ا+&(- 0 ام Tanks assembling gelatin extract from bones ھذه ا ت ددھ وم ; ا ا.+ص ا 6 ظم $ 0 ل ر+ ا 3 +رة These tanks its number 3 and the extract gelatin from bones collect in it before the filtration stage ت.+" ا.) ا+&(- 0 ا.-%د Tanks assembling gelatin extract from skins ھذه ا ت ددھ وم ; ا ا.+ص ا+ود $ 0 ل ر+ ا 3 +رة These tanks its number 3 and the extract gelatin from skins collect in it before the filtration stage
إ 1 اد ا$) ا Area of preparation cotton filter م $ز ا 3 ر اط ك م 3 Prepare the cotton filter with thickness 3 cm ا$) ا Cotton Filters ھذه ا 3 ر وم ز اوا/ب اوودة ا ا.+ص These filters book impurities present in the gelatin extract
ادل ا #%23 Ion Exchange Area م ھذه ادت ا&و ا.+ص ا&وت او وا اوودة ا In these ion exchange disposal of the ions positive and negative in gelatin extract ا( Evaporation Area م ھذه ا.رات.ر اه اوودة ا ور; ر زه إ 25 % In These evaporators,steaming water in the gelatin and raise the concentration to 25%
. ا+ة R.O.) ( Water Treatment Station (R.O.) م ط اه 6 ه ا+د #A ه زو ا&ح In these treatment station, treatment the city water to be pure demineralized water ت.+" ا+ه ا Pure water collection tanks م ; اه ا ھذه ا ت و.$ دل ارارى 6 ل واد $ 10 م 3 Clean water is collected in these tanks and heated with thermal exchanger, capacity of each and every one of them 10 m3
78 ز ا 5 Sterilization device ر ا 6 د ر; ر زه + ھذه ا$ز دة وا 10 در رارة 130-150 در /و وذك 6 م ا Gelatin passes after the lifting of concentrated on this machine for 10 sec at a temperature of 130-150 degrees Celsius in order to sterilize the gelatin ت.+" ا.) ;: ا.$ 9 Gelatin assembling tanks before drying ت ; ا.ط ا 6 ظم Gelatin assemblingtanks from bones line ت ; ا.ط ا+ود Gelatin assembling tanks from skins line
ا+. 9$ Dryer ر ا ا/ل 6 دة رال رد و 3 ف دا.ل ا 3 ف ول ا#ورة ا/+ إ ا#+ Gelatin liquid passes through several stages within the cooling and drying of the dryer to transfer from liquid to solid form و=ة ا 5!> ا.$ 9 Drying unit ھذه اودة ھ ا/و %ط درت ارارة دا.ل ا 3 ف طرق و م This unit is responsible for adjusting the temperature inside the dryer through the Control Panel
ا Milling Machine 6 د.روج ا ا 3 ف م ط 8 واط ھذه ا After the exit of dried gelatin is grinding by this machine ا(-? Mixing Machine Gelatin final product is mixed with this machine ا ا( ا$/ م.+ط 8 $ذه ا
ا@- 9 Packaging Machine Final Product packaging in this machine )ا /$ا م 83+= ھذه ا