PRA Methodology Overview 22.39 Elements of Reactor Design, Operations, and Safety Lecture 9 Fall 2006 George E. Apostolakis Massachusetts Institute of Technology Department of Nuclear Science and Engineering 1
PRA Synopsis Figure removed due to copyright restrictions. Futron Corp., International Space Station PRA, Dec. 2000 Department of Nuclear Science and Engineering 2
NPP End States Various states of degradation of the reactor core. Release of radioactivity from the containment. Individual risk. Numbers of early and latent deaths. Number of injuries. Land contamination. Department of Nuclear Science and Engineering 3
The Master Logic Diagram (MLD) Developed to identify Initiating Events in a PRA. Hierarchical depiction of ways in which system perturbations can occur. Good check for completeness. Department of Nuclear Science and Engineering 4
MLD Development Begin with a top event that is an end state. The top levels are typically functional. Develop into lower levels of subsystem and component failures. Stop when every level below the stopping level has the same consequence as the level above it. Department of Nuclear Science and Engineering 5
Nuclear Power Plant MLD Excessive Offsite Release Excessive Release of Core Material Excessive Release of Non-Core Material Excessive Core Damage RCS pressure Boundary Failure Conditional Containment Failure Insufficient Reactivity Control Insufficient Core-heat Removal Insufficient RCS Inventory Control Insufficient RCS Heat Removal Insufficient RCS Pressure Control Insufficient Isolation Insufficient Pressure & Temperature Control Insufficient Combustible Gas Control Department of Nuclear Science and Engineering 6
NPP: Initiating Events Transients Loss of offsite power Turbine trip Others Loss-of-coolant accidents (LOCAs) Small LOCA Medium LOCA Large LOCA Department of Nuclear Science and Engineering 7
ILLUSTRATION EVENT TREE: Station Blackout Sequences LOSP DGs Seal LOCA EFW EP Rec. Cont. END STATE 0.07 per yr 0.993 success 0.007 0 success success core melt core melt w/ release 1 0.95 0.99 success 0.01 core melt 4.70E-06 core melt w/ release 0.05 0.94 success 0.06 core melt 1.50E-06 core melt w/ release From: K. Kiper, MIT Lecture, 2006 Department of Nuclear Science and Engineering Courtesy of K. Kiper. Used with permission.
LOSP Distribution Epistemic Uncertainties 5th 0.005/yr (200 yr) Median 0.040/yr (25 yr) Mean 0.070/yr (14 yr) 95th 0.200/yr ( 5 yr) From: K. Kiper, MIT Lecture, 2006 Courtesy of K. Kiper. Used with permission. Department of Nuclear Science and Engineering
Offsite Power Recovery Curves Cumulative Non-Recovery of Power Frequency 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 90th Percentile 50th Percentile 10th Percentile 0 2 4 6 8 10 12 14 16 18 20 22 24 Time After Power Failure (Hr) From: K. Kiper, MIT Lecture, 2006 Courtesy of K. Kiper. Used with permission. Department of Nuclear Science and Engineering
STATION BLACKOUT EVENT TREE Courtesy of U.S. NRC. Department of Nuclear Science and Engineering 11
NPP: Loss-of-offsite-power event tree LOOP Secondary Bleed Recirc. Core Heat Removal & Feed OK OK PDSi PDSj Department of Nuclear Science and Engineering 12
Human Performance The operators must decide to perform feed & bleed. Water is fed into the reactor vessel by the highpressure system and is bled out through relief valves into the containment. Very costly to clean up. Must be initiated within about 30 minutes of losing secondary cooling (a thermal-hydraulic calculation). Department of Nuclear Science and Engineering 13
J. Rasmussen s Categories of Behavior Skill-based behavior: Performance during acts that, after a statement of intention, take place without conscious control as smooth, automated, and highly integrated patterns of behavior. Rule-based behavior: Performance is consciously controlled by a stored rule or procedure. Knowledge-based behavior: Performance during unfamiliar situations for which no rules for control are available. Department of Nuclear Science and Engineering 14
Reason s Categories Unsafe acts Unintended action Slip Lapse Mistake Intended violation Department of Nuclear Science and Engineering 15
Latent conditions Weaknesses that exist within a system that create contexts for human error beyond the scope of individual psychology. They have been found to be significant contributors to incidents. Incidents are usually a combination of hardware failures and human errors (latent and active). Department of Nuclear Science and Engineering 16
Reason s model Line Fallible Management Psychological Unsafe Decisions Deficiencies Precursors Acts J. Reason, Human Error, Cambridge University Press, 1990 Department of Nuclear Science and Engineering 17
Pre-IE ( routine ) actions Median Errors of commission 3x10-3 3 EF Errors of omission 10-3 5 A.D. Swain and H.E. Guttmann, Handbook of Human Reliability Analysis with Emphasis on Nuclear Power Plant Applications, Report NUREG/CR-1278, US Nuclear Regulatory Commission, 1983. Department of Nuclear Science and Engineering 18
Post-IE errors Models still being developed. Typically, they include detailed task analyses, identification of performance shaping factors (PSFs), and the subjective assessment of probabilities. PSFs: System design, facility culture, organizational factors, stress level, others. Department of Nuclear Science and Engineering 19
The ATHEANA Framework Error- Forcing Context Human Error PRA Logic Models Plant Design, Operations and Maintenance Performance Shaping Factors Error Mechanisms Unsafe Actions Human Failure Events Risk Management Decisions Plant Conditions Scenario Definition NUREG/CR-6350, May 1996. Department of Nuclear Science and Engineering 20
Risk Models IE2 AA BB CC DD # END-STATE-NAMES 1 OK 2 T => 4 TRAN1 3 LOV 4 T => 5 TRAN2 5 LOC 6 LOV AA A1 A2 BB B-GATE1 B-GATE2 B-GATE3 B-GATE4 EVENT-B1 EVENT-B2 EVENT-B3 EVENT-B4 EVENT-B5 B-GATE5 B-GATE6 B-GATE7 EVENT-B6 EVENT-B7 EVENT-B8 EVENT-B9 EVENT-B10 EVENT-B11 Department of Nuclear Science and Engineering 21
FEED & BLEED COOLING DURING LOOP 1-OF-3 SI TRAINS AND 2-OF-2 PORVS FOR SUCCESS Courtesy of U.S. NRC. Department of Nuclear Science and Engineering 22
HIGH PRESSURE INJECTION DURING LOOP 1-0F-3 TRAINS FOR SUCCESS Courtesy of U.S. NRC. Department of Nuclear Science and Engineering 23
Cut sets and minimal cut sets CUT SET: Any set of events (failures of components and human actions) that cause system failure. MINIMAL CUT SET: A cut set that does not contain another cut set as a subset. Department of Nuclear Science and Engineering 24
Indicator Variables 1,If E j is T X j = Important Note: X k = X, k: 1, 2, 0, If E j is F S Venn Diagram E E Department of Nuclear Science and Engineering 25
X T = φ(x 1, X 2, X n ) φ(x) φ(x) is the structure or switching function. It maps an n-dimensional vector of 0s and 1s onto 0 or 1. Disjunctive Normal Form: X T N = 1 ( 1 M ) 1 i C N 1 M i Sum-of-Products Form: X T = N i = 1 M i N 1 N i= 1 j= i+ 1 M M i j +... + ( 1) N + 1 N i = 1 M i Department of Nuclear Science and Engineering 26
Dependent Failures: An Example Component B 1 B 1 and B 2 are identical redundant components Component B 2 MCS: M 1 = {X A } M2 = {X B1, X B2 } System Logic X S = 1 (1 X A )(1 X B1 X B2 ) = = X A + X B1 X B2 -X A X B1 X B2 Failure Probability P(fail) = P(X A ) + P(X B1 X B2 ) P(X A X B1 X B2 ) Department of Nuclear Science and Engineering 27
Example (cont d) In general, we cannot assume independent failures of B 1 and B 2. This means that P(X B1 X B2 ) P(X B1 ) P(X B2 ) How do we evaluate these dependencies? Department of Nuclear Science and Engineering 28
Dependencies Some dependencies are modeled explicitly, e.g., fires, missiles, earthquakes. After the explicit modeling, there is a class of causes of failure that are treated as a group. They are called common-cause failures. Special Issue on Dependent Failure Analysis, Reliability Engineering and System Safety, vol. 34, no. 3, 1991. Department of Nuclear Science and Engineering 29
The Beta-Factor Model The β -factor model assumes that commoncause events always involve failure of all components of a common cause component group It further assumes that β = λ λ CCF total Department of Nuclear Science and Engineering 30
Generic Beta Factors 0.2 0.18 0.16 0.14 0.12 Average 0.1 0.08 0.06 0.04 0.02 0 REACTOR TRIP BRAKERS DISSEL GENERATORS MOTOR VALVES PWR SAFETY/RELIEF PUMPS BWR SAFETY/RELIEF VALVES RHR PUMPS SI PUMPS CONT SPRAY PUMPS AFW PUMPS SW/CCW PUMPS Department of Nuclear Science and Engineering 31 GENERIC BETA FACTOR (MEAN VALUE)
Data Analysis The process of collecting and analyzing information in order to estimate the parameters of the epistemic PRA models. Typical quantities of interest are: Initiating Event Frequencies Component Failure Frequencies Component Test and Maintenance Unavailability Common-Cause Failure Probabilities Human Error Rates Department of Nuclear Science and Engineering 32
General Formulation X T = φ(x 1, X n ) φ(x) X T = 1 N (1 1 M ) i C N 1 M i X T = N i = 1 M i N 1 N i= 1 j= i+ 1 M M i j +... + ( 1) N+ 1 N i= 1 M i X T : the TOP event indicator variable (e.g., core melt, system failure) M i : the i th minimal cut set (for systems) or accident sequence (for core melt, containment failure, et al) Department of Nuclear Science and Engineering 33
P ( X ) = P( M ) + K + ( 1) T TOP-event Probability N N N+ 1 i P Mi 1 1 P ( X ) P ( ) N T M i 1 Rare-event approximation The question is how to calculate the probability of M i P(M i ) = P(X i k...x i m ) Department of Nuclear Science and Engineering 34
RISK-SIGNIFICANT INITIATING EVENTS Risk-Significant Initiating Event Period Number of Events Mean Frequency General Transients 1998 2004 2120 7.57E-1 BWR General Transients 1997 2004 699 8.56E-1 PWR General Transients 1998 2004 1421 7.10E-1 Loss of Feedwater 1993 2004 188 9.32E-2 Loss of Heat Sink 1995 2004 259 1.24E-1 BWR Loss of Heat Sink 1996 2004 154 1.88E-1 PWR Loss of Heat Sink 1991 2004 105 9.23E-2 Loss of Instrument Air (BWR) 1994 2004 19 7.60E-3 Loss of Instrument Air (PWR) 1990 2004 17 1.19E-2 Loss of Vital AC Bus 1988 2004 43 2.98E-2 Loss of Vital DC Bus 1988 2004 3 2.35E-3 Stuck Open SRV (BWR) 1993 2004 14 2.07E-2 Stuck Open SRV (PWR) 1988 2004 2 2.30E-3 Steam Generator Tube Rupture 1988 2004 3 3.48E-3 Very Small LOCA 1988 2004 5 3.92E-3 Trend Department of Nuclear Science and Engineering 35 P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission.
INITIATING EVENT TRENDS PWR General Transients BWR General Transients Events / reactor critical year 5 4 3 2 1 PWR general transients, and 90% intervals Maximum likelihood estimate (n/t) (baseline period) 90% interval (prediction limits) Fitted line Events / reactor critical year 5 4 3 2 1 BWR general transients, and 90% intervals Maximum likelihood estimate (n/t) (baseline period) 90% interval (prediction limits) Fitted line 0 0 1988 1990 1992 1994 1996 1998 2000 2002 2004 1988 1990 1992 1994 1996 1998 2000 2002 2004 Year Log model p-value <= 0.00005 PQPL Nov. 1, 2005 Year Log model p-value <= 0.00005 BQPL Nov. 1, 2005 PWR Loss of Heat Sink BWR Loss of Heat Sink 0.5 0.4 PWR loss of heat sink, and 90% intervals Maximum likelihood estimate (n/t) (baseline period) 90% interval (prediction limits) Fitted line 1.2 1.0 BWR loss of heat sink, and 90% intervals Maximum likelihood estimate (n/t) (baseline period) 90% interval (prediction limits) Fitted line Events / reactor critical year 0.3 0.2 0.1 Events / reactor critical year 0.8 0.6 0.4 0.2 0.0 1988 1990 1992 1994 1996 1998 2000 2002 2004 Year Log model p-value = 0.020 PLPL Nov. 9, 2005 0.0 1988 1990 1992 1994 1996 1998 2000 2002 2004 Year Log model p-value <= 0.00005 BLPL Nov. 1, 2005 P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 36
INITIATING EVENTS INSIGHTS Most initiating events have decreased in frequency over past 10 years. Combined initiating event frequencies are 4 to 5 times lower than values used in NUREG-1150 and IPEs. General transients constitute majority of initiating events; more severe challenges to plant safety systems are about one-quarter of events. P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 37
ANNUAL LOOP FREQUENCY TREND 0.25 Occurrence Rate (per reactor critical year) 0.20 0.15 0.10 0.05 0.00 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 Yearly 86-96 Trend 86-96 Upper Bound 86-96 Low er Bound 97-02 Trend 97-02 Upper Bound 97-02 Low er Bound Department of Nuclear Science and Engineering 38 P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission.
ANNUAL LOOP DURATION TREND 1000.00 100.00 Duration (hrs.) 10.00 1.00 0.10 0.01 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 1985 Trend 1986-96 5% Low er Bound 95% Upper Bound Observed w ith Bounds Trend 1997-2003 5% Low erbound 95% Upper Bound Department of Nuclear Science and Engineering P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. 39
LOOP FREQUENCY INSIGHTS Overall LOOP frequency during critical operation has decreased over the years (from 0.12/ry to 0.036/ry) Average LOOP duration has increased over the years: Statistically significant increasing trend for 1986 1996 Essentially constant over 1997 2004 24 LOOP events between 1997 and 2004; 19 during the summer period No grid-related LOOP events between 1997 and 2002; 13 in 2003 and 2004 Decrease in plant-centered and switchyard-centered LOOP events; grid events are starting to dominate Department of Nuclear Science and Engineering 40 P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission.
SYSTEM RELIABILITY STUDY RESULTS STUDY AFW (1987 2004) EDG (1997 2004) HPCI (1987 2004) HPCS (1987 2004) HPI (1987 2004) IC (1987 2004) RCIC (1987 2004) MEAN UNRELIABILITY 5.19E-4 UNPLANNED DEMAND TREND FAILURE RATE TREND 2.18E-2 N/A N/A 6.25E-2 9.48E-2 1.09E-3 2.77E-2 5.18E-2 UNRELIABILITY TREND Department of Nuclear Science and Engineering P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. 41
PWR SYSTEM RELIABILITY STUDIES EDG Unavailability (FTS) AFW Unavailability (FTS) EDG unavailability (no recov.) (FTS model) 0.030 0.025 0.020 0.015 0.010 0.005 EDG unavailability (no recov.) (FTS model) and 90% intervals Fitted model 90% confidence band AFW unavailability (FTS model) 0.0014 0.0012 0.0010 0.0008 0.0006 0.0004 0.0002 AFW unavailability (FTS model) and 90% intervals Fitted model 90% confidence band 0.000 0.0000 1997 1998 1999 2000 2001 2002 2003 2004 1988 1990 1992 1994 1996 1998 2000 2002 2004 Fiscal Year Log model p-value = 0.00062 U0nrL Aug. 31, 2005 Fiscal Year Log model p-value = 0.44 U0L Aug. 30, 2005 HPI Unreliability (8 hr mission) AFW Unreliability (8 hr mission) 0.007 0.006 HPI 8-hour unreliability (CN) and 90% intervals Fitted model 90% confidence band 0.0040 0.0032 AFW 8-hour unreliability and 90% intervals Fitted model 90% confidence band HPI 8-hour unreliability (CN) 0.005 0.004 0.003 0.002 0.001 AFW 8-hour unreliability 0.0024 0.0016 0.0008 0.000 1988 1990 1992 1994 1996 1998 2000 2002 2004 Fiscal Year Log model p-value = 0.029 U8L Jan. 31, 2006 0.0000 1988 1990 1992 1994 1996 1998 2000 2002 2004 Fiscal Year Log model p-value = 0.23 U8L Oct. 11, 2005 P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 42
PWR SYSTEM INSIGHTS EDG EDG start reliability much improved over past 10 years. Failure-to-run rates lower than in most PRAs. AFW Industry average reliability consistent with or better than Station Blackout and ATWS rulemaking. Wide variation in plant specific AFW reliability primarily due to configuration. Failure of suction source identified as a contributor (not directly modeled in some PRAs). HPI Wide variation in plant specific HPI reliability due to configuration. Various pump failures are the dominant failure contributor. P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 43
BWR SYSTEM RELIABILITY STUDIES HPCI Unreliability (8 hr mission) RCIC Unavailability (FTS) 0.40 0.35 HPCI 8-hour unreliability and 90% intervals Fitted model 90% confidence band 0.08 RCIC unavailability (FTS model) and 90% intervals Fitted model 90% confidence band HPCI 8-hour unreliability 0.30 0.25 0.20 0.15 0.10 0.05 RCIC unavailability (FTS model) 0.06 0.04 0.02 0.00 1988 1990 1992 1994 1996 1998 2000 2002 2004 Fiscal Year Log model p-value = 0.0011 U8L Oct. 11, 2005 0.00 1988 1990 1992 1994 1996 1998 2000 2002 2004 Fiscal Year Log model p-value = 0.11 U0L Sept. 1, 2005 HPCS Unreliability (8 hr mission) RCIC Unreliability (8 hr mission) 0.32 0.28 0.24 HPCS 8-hour unreliability and 90% intervals Fitted model 90% confidence band 0.25 0.20 RCIC 8-hour unreliability and 90% intervals Fitted model 90% confidence band HPCS 8-hour unreliability 0.20 0.16 0.12 0.08 0.04 RCIC 8-hour unreliability 0.15 0.10 0.05 0.00 1988 1990 1992 1994 1996 1998 2000 2002 2004 Fiscal Year p-value = 0.41 U8 Oct. 11, 2005 0.00 1988 1990 1992 1994 1996 1998 2000 2002 2004 Fiscal Year Log model p-value = 0.14 U8L Oct. 11, 2005 P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 44
BWR SYSTEM INSIGHTS HPCI Industry-wide unreliability shows a statistically significant decreasing trend. Dominant Failure: failure of the injection valve to reopen during level cycling. HPCS Industry average unreliability indicates a constant trend. Dominant Failure: failure of the injection valve to open during initial injection. RCIC Industry average unreliability indicates a constant trend. Dominant Failure: failure of the injection valve to reopen during level cycling. P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 45
COMMON-CAUSE FAILURE (CCF) EVENTS Criteria for a CCF Event: Two or more components fail or are degraded at the same plant and in the same system. Component failures occur within a selected period of time such that success of the PRA mission would be uncertain. Component failures result from a single shared cause and are linked by a coupling mechanism such that other components in the group are susceptible to the same cause and failure mode. Equipment failures are not caused by the failure of equipment outside the established component boundary. P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 46
CCF OCCURRENCE RATE 0.40 0.35 0.30 Occurrence Rate 0.25 0.20 0.15 0.10 0.05 0.00 1980 1985 1990 1995 2000 2005 Fiscal Year Yearly Rate Long-term Trend Short-term Trend 95% Bound 5% Bound P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 47
ADDITIONAL CCF GRAPHS Coupling Factors - Complete CCF Events Environment 14.2% Operations 13.7% Hardware 43.4% Maintenance P. Baranowsky, RIODM Lecture, MIT, 2006 Department of 28.8% Nuclear Science and Engineering 48 Courtesy of P. Baranowsky. Used with permission.