2013/2014 handbikes, traction and steering devices for daily use and sport for children, young people and adults
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1 2013/2014 handbikes, traction and steering devices for daily use and sport for children, young people and adults Mobility made simple!
2 mobility made simple! Dear readers, with our»mobility made simple!«brand slogan, as an innovative manufacturer of wheelchairs, handbikes, traction and steering attachments we promise you the greatest flexibility and quality of life. We are constantly working to provide maximum customisation for our customers from modifications via development to manufacturing. For example, we have added more comfort to the trusted NJ1 compact bike with electric support. Completely in line with our»made in Germany«philosophy, it has been possible to equip the NJ1 compact bike with the powerful»neodrives«drive system from the company Alber (Albstadt, Germany). Take a look at our extended drive overview on pages 32 and 33. The Raptor 4all is another innovation. This racing bike offers a high level of flexibility for racers as both the bottom bracket and seating positions are adaptable. But we don t want to give away too much in advance. We are delighted to be able to present our new handbike catalogue and wish you lots of pleasure when browsing through it. Warmest greetings, Jörg Sättele Managing Director Andreas Sättele Managing Director 2
3 Table of contents Some key information: n All of our products are»made in Germany«n Each year we process over 100 tonnes of aluminium n The handbike with the furthest distance it had to travel to its owner was 9,530 km (Chiba, Japan) n In 2012, rehab division revenue increased by 9 % n In 2012, seven new jobs were created at the Dotternhausen location n In 2012, we celebrated our 20-year anniversary About us adaptive bikes overview spike adaptive bike nj1 adaptive bike compact bikes & Racing bikes overview freak handbike for children and young people nj1 compact bike nj1 el. compact bike raptor 4all racing bike raptor 4you racing bike steering and traction devices overview freeway steering attachment crossway traction device nj1 e-assistant traction device options motors and batteries adapters colours Your contact at pro activ You can find out everything about us, our products, news and much more on the internet. Telephone +49 (0) Your direct line to us. We are happy to answer all of your questions. Normal working hours to (Fridays to 16.00). In person locally You can obtain information about our company, our innovations and products and of course test them at trade fairs and events throughout Europe. You will find our trade fair and event calendar at event_calendar 3
4 The recipe for the success of our products: Enthusiastic employees and personal advice,... we stand for»mobility made simple«and offer you: n high-quality and long-lasting products n customer focus and the opportunity to create individuality n innovations n good service and customised advice Our aim is to develop and produce top-quality products to guarantee maximum mobility in your everyday life. Achieving this aim is the daily challenge of each of our employees at PRO ACTIV. 4
5 About us... continuous 3D CAD processes to CNC bending technology, a clear drive for perfection with specialists in assembly and trained e in quality control. High manufacturing depth for your individuality PRO ACTIV has a manufacturing depth of over 70% at the Dotternhausen (Germany) location. Almost all parts of our products are manufactured in our own facility. This produces the competence to be able to implement your special requirements in detail. Our handbikes and traction devices are innovative and top quality From the design via production to assembly, even when processing purchased parts, we ensure the highest quality and precision. In order to offer you the best solutions, our designers work closely with wheelchair users, specialist dealers and therapists. Each individual product is subject to strict quality controls. Regular checks to quality standards DIN 9001 and DIN are a matter of course. Test before buying & on-site service Local PRO ACTIV partners: com/international_dealer_partners 5
6 Heino Schmull travelling in Manarola (Italy) (Photo: Heino Schmull) 6
7 adaptive bikes Overview Drive type Application area Derailleurs Shimano Deore 27-gear 3x9 Shimano Deore XT 27-gear 3x9 Shimano Deore XT DYNA SYS 30-gear 3x10 spike adaptive bike from p. 8 manual with gear shift Bike for children and young people with 75 kg trailer load. For adults with greater body weight on request. no no no NJ1 adaptive bike from p. 10 manual with gear shift, with electrical support as an option Bike for young people and adults up to 120 kg trailer load and 10 kg load capacity. Individual approval up to 200 kg. Hub gears 3-gear Shimano Nexus 7-gear Shimano Nexus 8-gear Shimano Nexus 11-gear Shimano Alfine 14-gear Rohloff Mountaindrive 2.5:1 mountain support no no Custom-made options upon request. 7
8 W Spike adaptive bike The stand simplifies connection and disconnection and enables the adaptive bike to be parked securely. When moving it can be folded away to save space. The quick-snap adaptation facilitates connection. Timo Wetz with his daughter and the SPIKE on holiday in Norway (Photo: Carmen Wetz) 8
9 simple and compact!»the SPIKE is ideal for riding a bike with my daughter. On holiday over long distances - no problem with my SPIKE! Light, small, fast.«(timo Wetz) The adjustment options for bottom bracket support and frame adapter allow for customisation at all times. The SPIKE can be perfectly combined with the BUDDY child's wheelchair. In particular for children, riding handbikes promotes social integration. The SPIKE adaptive bike is mainly used by children and teenagers but also by adults who like a simple and compact bike. the removable frame adapter (optional) allow for continuous easy adaptation to the user's requirements and possibilities. Its weight of 7.3 kg makes it a particularly light adaptive bike. Due to the wide selection of hub gears, optimum adaptation is possible for any user. The length adjustability of the bottom bracket support and the angle, height and length adjustability of Since the SPIKE is very compact and simple, it has a very small turning radius and does not require a lot of space, which makes it ideal for narrow alleys or public transport, for example. The SPIKE is therefore perfect for your journey to work or school and for city tours. 9
10 NJ1 adaptive bike The high-quality 14-gear hub gears Rohloff Speedhub enables the gears to be changed even at a standstill. Information on gear switching at The stand is folded away to save space when on the move. Daniela Keller in her leisure time out and about with the NJ1 adaptive bike (Photo: Timo Wetz) 10
11 simply independent!»i get to work quicker on the NJ1 than I would by car because the routes are ideal. Anyway I prefer travelling around Inzighofen (Germany) by bike. This gives me physical balance every day. I love the fresh air and enjoy a little training too.«(daniela Keller) NJ1 adaptive bike and folding wheelchair Traveler The front adapter is fixed on the front frame tubes 4you: Package can be stored easily with a few hand and can be adjusted for various tube diameters. moves. The clamping mechanism is easy to use. Whether it is a trip into the city or a longer braking. The handbike equipment is variable, tour, the NJ1 adaptive bike allows for easy and from touring bike to sports bike. comfortable travelling at all times with your own wheelchair. The NJ1 adaptive bike is also available with electric support. During pedalling you can reach The NJ1 adaptive bike is light and stable and has support levels of up to 300%. Without pedalling The NJ1 adaptive bike is perfect for beginners. bike. There is also a large selection of accessories excellent handling characteristics. Top-quality you can travel up to 6 km/h (3.75 mph). Additional It could also be used as a drive unit for the for tetraplegics available. gear and brake components from the bicycle information on the NJ1 adaptive bike with electric NJ1 compact bike at a later time, or it could industry ensure precise switching of gears and support (NJ1 e-assistant) on pages 30 and 31. temporarily be used as a recumbent bike/adaptive 11
12 Evelyn and Michael Schmid in Oberaudorf (Photo: Evelyn Schmid) Drive type FREAK compact bike from p. 14 manual with gear shift Application area Derailleurs Shimano Deore 27-gear 3x9 Shimano Deore XT 27-gear 3x9 Shimano Deore XT DYNA SYS 30-gear 3x10 up to 100 kg load capacity, bike for children and young people Hub gears 7-gear Shimano Nexus 8-gear Shimano Nexus 11-gear Shimano Alfine 14-gear Rohloff Mountaindrive 2,5:1 mountain support Custom-made options upon request. 12
13 compact bikes & racing bikes overview NJ1 compact bike from p. 16 manual with gear shift up to 100 kg load capacity, leisure, sports and tours Individual approval up to 120 kg NJ1 el. compact bike from p. 18 RAPTOR 4all racing bike from p. 20 manual with gear shift manual with gear shift and electric support up to 100 kg load capacity, leisure, sports and tours up to 100 kg load capacity, sports and competition Individual approval up to 120 kg RAPTOR 4you racing bike from p. 22 manual with gear shift up to 100 kg load capacity, sports and competition no no no no 13
14 Freak bike for children and young people Various leg supports are available for customisation. The sports device turns into an easily stored package with a few movements. Anja Wicker at the PRO ACTIV Handbike Cup in Dotternhausen 14
15 Simply successful!»the ideal partner for a sports freak like me! Reliable, robust, handy and with excellent movement.«(anja Wicker)»Backrest with Body Contour back upholstery«: Highly breathable backrest with high comfort thanks to suspension. The back angle can be infinitely adjusted without any tools. In collaboration with young athletes of the teenage sports group Wheelers at the sports clubs MTV Stuttgart and RSKV Tuebingen, we have developed an outstanding teenage handbike. The FREAK compact bike consists of a drive unit and a stable girder chassis, which can be separated for transportation within seconds. Its easy handling, dimensions and optimised weight are specially designed for the success and fun of our young customers. The ideal sports equipment for kids and teenagers who enjoy exercising. With its adjusted steering geometry, long wheelbase and even weight distribution the FREAK bike has excellent handling characteristics. Top-quality gear and brake components from the bicycle industry ensure precise switching of gears and braking. The handbike equipment is variable, from touring bike to sports bike. The FREAK can be extended to make an NJ1 compact bike or adaptive bike using the component system. 15
16 NJ1 compact bike The sports device turns into an easily stored package with a few movements. You can upgrade your PRO ACTIV wheelchair to become a»trailer«with a hitch and bar. So you always have your wheelchair with you even when on longer tours. Schwarzenberg, 1,188 m above sea level, near Fischbachau, Miesbach District (Germany) Michael Schmid out and about in the dreamlike world of mountains in Upper Bavaria (Photo: Evelyn Schmid) 16
17 simply fun to ride!»an elegant frame that does what it says on the tin and fantastic manoeuvrability! Problem-free adjustment of the seating position and 100% suitable for off-road use. And a packaged size that fits into any car. My dream of climbing mountains again was made possible with the NJ1 compact bike.«(michael Schmid) The back angle can be infinitely adjusted without any tools. The back position is also adjustable lengthways. The all-rounder for ambitious leisure cyclists. Its modular design, aerodynamic characteristics and outstanding workmanship guarantee 100% riding pleasure. The NJ1 compact bike consists of a drive unit and a stable girder chassis, which can be separated for transportation within seconds. Top-quality gear and brake components from the bicycle industry ensure precise switching of gears and braking. The handbike equipment is variable, from touring bike to sports bike. The back angle can be infinitely adjusted without any tools. That way it can also be quickly adjusted to your needs when you are on the road. The compact bike serves lives up to its name also with respect to its pack size of 104 cm x 43 cm x 39 cm, which is unique among recumbent bikes. If required, the drive unit of the NJ1 compact bike can also be used as an adaptive bike. This allows in some circumstances for temporary changes between adaptive and compact bike and ensures maximum mobility and flexibility. 17
18 NJ1 EL. compact bike The screen can be operated simply and intuitively. With the neodrives drive system you can also switch on a downhill assist that automatically sets the ideal recuperation level. Exclusively from PRO ACTIV: The powerful neodrives hub drive»made in Germany«for maximum output with a TFT screen. Inn cycle route on the way to Guarda (1,653m above sea level) in Unterengadin, Switzerland (Photo: Evelyn Schmid) 18
19 simply perfect support! »Backrest and seating area with Body Contour fabric«: Highly breathable fabric with high comfort thanks to suspension. The NJ1 el. compact bike consists of a drive unit and of up to 6 km/h (3.7 mph) can be reached via the manoeuvring, the pedals can be removed to facili- to your needs when you are on the road. a stable girder chassis, which can be separated for thumb accelerator. When pedalling, the drive assists tate pushing the bike backwards. transportation within seconds. As for the NJ1 com- with the set support level at a speed of up to pact bike, the packing dimensions from 104 cm x 24.9 km/h. Top-quality gear and brake components from the 43 cm x 39 cm are unique among recumbent bikes. bicycle industry ensure precise switching of gears The compact bike is available with a back-pedal and braking. The handbike equipment is variable, There is a choice of BionX and neodrives drive brake and/or chin switch which makes opera- from touring bike to sports bike. systems for electric support. There is an overview tion by tetraplegics particularly easy. There is also The back angle can be infinitely adjusted without of the drive systems on pages 32 and 33. A speed the option of a crank freewheel at the back. For any tools. That way it can also be quickly adjusted 19
20 Raptor 4all racing bike Large adjustment range for the bottom bracket bearing support for ideal adjustment options and modification of the pedalling point. PRO ACTIV Handbike-Cup
21 simply flexible! With the exchangeable axle pipe, the RAPTOR 4all is converted to a time trial bike with just a few hand movements. The RAPTOR 4all offers a high level of flexibility for racers. It is suitable as an entry-level racing bike but also for experienced drivers who want to make flexible settings on an ongoing basis. The length and angle of the bottom bracket position can be adjusted. This is how the ideal position can be defined in the practical test and settings made to cope with modified requirements. The backrest angle is infinitely adjustable without tools. That way it can also be quickly adjusted to your needs when you are on the road. The exchangeable axle pipe also enables quick conversion of the RAPTOR 4all to a time trial bike with minimal width and wheels behind the body. Two different frame sizes offer the option of selecting the ideal frame for the user. Topquality gear and brake components from the bicycle industry ensure precise switching of gears and braking. For transportation, the complete drive unit can be removed using a quick lock so you can achieve a small packing size with a few hand movements. 21
22 Raptor 4you racing bike Torsion-resistant tube yokes with individual pedal position ensure optimal power transmission. The neck support provides additional comfort when on the move. Andreas Jürgeleit at the Handbike Cup 2010 (Photo: Eugen Kuzior) 22
23 simply racing sport! Based on the ability to remove the drive unit, there is the option of defining the ideal position with a RAPTOR 4all drive unit and adjustable bottom bracket bearing support in a practical test over several days. The individual, fixed welded forks can then be produced using the ideal position set. For transportation, the complete drive unit, collision guard and back wheels can be removed via a quick lock. With the new frame guide the RAPTOR 4you offers particularly experienced bikers individual adaptation of the seating or recumbent position. All of the dimensions and equipment of this highend sporting device are modified individually to its user. Each frame is unique, entirely tailored to the user's requirements and needs. The handbike for professional racers! The integration of the backrest in the frame leads to further optimisation of the weight. An adjustable backrest is also available as an option of course. Top-quality gear and brake components from the bicycle industry ensure precise switching of gears and braking. Apart from that, the exchangeable axle tube provides the user with a lot of flexibility. In just a few steps the RAPTOR 4you can be converted to a time trial bike with a minimal track width and wheels behind the body. The RAPTOR 4you can also be equipped with a seat and back system based on a taken cast. This provides for a stable and clearly defined lying position whilst optimising the weight further. 23
24 Martin Schmidt in Cologne (Photo: Olav Opitz) 24
25 steering and traction devices Overview Drive type Application area FREEWAY steering attachment from p. 26 via handrims up to 120 kg trailer load CROSSWAY electr. traction device from p. 28 NJ1 e-assistant traction device from p. 30 electric manual/electric with gear shift up to 120 kg trailer load and 20 kg load capacity up to 120 kg trailer load and 10 kg load capacity Individual approval up to 200 kg Derailleurs Shimano Deore 27-gear 3x9 Shimano Deore XT 27-gear 3x9 Shimano Deore XT DYNA SYS 30-gear 3x10 Hub gears 3-gear BionX IGH 3 25
26 freeway Steering attachment The top-quality Shimano V-Brake service brake allows for comfortable braking downhill without getting hot hands on the handrim. Small packaged size as the wheel can be removed quickly and easily. Timo Wetz on tour in Iceland (Photo: Herbert Rebholz) 26
27 simply easier!»when the going gets really tough and no path is recognisable due to all the stones, that's when I'm on the move with the FREEWAY!«(Timo Wetz) The steering damper keeps the device on a straight track almost all the time, even when there is no hand on the handle bar. Those who already have a PRO ACTIV adaptive bike or NJ1 e-assistant can couple the FREEWAY to the wheelchair via the adapter already in place. The FREEWAY makes your wheelchair an all-terrain vehicle. It just takes a few movements to attach the amazingly light FREEWAY (from 2.7 kg) to the wheelchair and you are off: on tracks, cobbles, snow or sand the FREEWAY makes movement easy! The wheelchair is still pushed forward as usual via the handrims, the caster wheels are slightly above the ground. And everyone who has tried it before can confirm: A 20'' wheel handles obstacles significantly more easily than a 4'', 5'' or 6'' wheel. The FREEWAY thus provides an entirely new freedom of movement! Even on hilly routes the FREEWAY has tremendous benefits. Uphill it is an enormous relief for the accompanying person pushing the wheelchair for support, downhill the vehicle moves by itself. The user steers and brakes using the FREEWAY. Curves can easily be managed via the steering system, and not as normally through braking and pushing motions on the handrims, which always lead to a loss of momentum. 27
28 crossway traction device The handlebar swings up to ensure getting in is easy. The tetra fittings ensure operation by tetraplegics. Cruise control and brakes are operated by turning the ball of your thumb. Timo Wetz out and about with his daughter (Photo: Timo Wetz) 28
29 simply great! The»PRO ACTIV, Elektrisches Zuggerät CROSSWAY Adaption«video on youtube.com shows how to quickly connect and disconnect the CROSSWAY with the central adapter. A front adapter with connections to the front frame tubes is also available. For more information on our adapters, refer to page 34. The CROSSWAY is available in a 15 km/h (9.3 mph) version and in a 6 km/h (3.7 mph) version and reaches up to 40 km (25 mph). The 15 km/h (9.3 mph) version of the CROSSWAY is also available with MOT approval (Germany). The CROSSWAY is the electric traction device by PRO ACTIV. On extended tours with extra baggage, the CROSSWAY makes your journey a comfortable one. We put special emphasis on extremely easy steering. The handle bar can be swung up to ensure it's easy to get in. The CROSSWAY is available in a 15 km/h (9.3 mph) version and in a 6 km/h (3.7 mph) version and reaches up to 40 km (25 mph). The CROSSWAY has a forward and reverse gear. This allows for easy manoeuvring in tight spaces and high flexibility. Thanks to its easy coupling and handling and its optional extras, the CROSSWAY is ideal for tetraplegics. 29
30 Exclusively from PRO ACTIV! NJ1 e-assistant The symmetrical connection of an additional battery can be added to double the distance. The batteries can be removed for transportation thus reducing the loading weight to around 14 kg. The motor does not need maintenance. Thanks to lithium-manganese technology one battery last for up to 45 km (28 miles) on average. Photo: Timo Wetz 30
31 simply powerful! The»PRO ACTIV, Elektrisches Zuggerät NJ1 e-assistant Adaption«video on youtube.com shows how to quickly connect and disconnect the NJ1 e-assistant with the central adapter. A front adapter with connections to the front frame tubes is also available. For more information on our adapters, refer to page 34. Various accessories are available for tetraplegics, such as the tetra shell handles that provide pleasant support for wrists. The consoles can be operated simply and intuitively. As a simple traction device you can travel up to 6 km/h (3.75 mph). The NJ1 e-assistant is a wheelchair traction device with pure electric, electro-supported and manual movement functions. It always permits easy and independent forward motion with your own wheelchair. It is stable and has outstanding handling characteristics. A speed of up to 6 km/h (3.7 mph) can be reached via the thumb accelerator. To maintain or enhance your cardio function, you can pedal at the same time. This traction system is available with a back-pedal brake and/or chin switch which makes operation by tetraplegics particularly easy. There is also the option of a crank freewheel at the back. The cranks can be removed to manoeuvre back and forth, and you can comfortably reverse using the handrims. The NJ1 e-assistant can be equipped with various motors. You can find more information on the motors on pages 32 and
32 NJ1 e-assistant Brief description BionX PL 250 S»The light drive for interval support during uphill rides«range on a full battery charge and one battery average 20 km (depending on profile covered) Battery LiMn / 22.2 V / 6.4 Ah / 142 Wh Output 250 W Torque 7/25 Nm Photo: Peter Czajka 32
33 motors and batteries overview All handbike components and accessories are found at Crossway BionX PL 250 HT L BionX PL 250 IGH3 neodrives Z10-DT Swiss Drive 250-C»The powerful drive for permanent supportthe powerful drive for permanent»the powerful hub drive for»the powerful Crossway drive«support with the integrated hub gears«maximum performance with TFT screen«average 45 km average 45 km average 60 km average 20 km (depending on profile covered) (depending on profile covered) (depending on profile covered) (depending on profile covered) LiMn / 37 V / 9.6 Ah / 355 Wh LiMn / 37 V / 9.6 Ah / 355 Wh LiMn / 36 V / Ah / 405 Wh LeadGel / 24 V / 12 Ah / 288 Wh 250 W 250 W 250 W 150 W (6 km/h), 250 W (15 km/h) 9/40 Nm 9/40 Nm 12/40 Nm 19.3 Nm (6 km/h), 14.9 Nm (15 km/h) There is the option of attaching a second battery in order to double the range. PRO ACTIV uses BionX and neodrives drive systems: The BionX motors offer four support levels 35%, 75%, 150% and 300% and four recuperation levels (battery refill). The support levels enhance the user s pedalling power to go faster at the same pedalling effort or to have more comfort at the same speed. Exclusively from PRO ACTIV: The neodrives drive system»made in Germany«offers five support levels (60%, 120%, 180%, 240% and 300%) and two recuperation levels, a high torque of up to 40 Nm as well as an enormous range of up to 60 km with a rechargeable battery. The downhill assistant on the neodrives drive systems assures safety travelling downhill and a high level of comfort as no permanent re-adjustment of the recuperation level is required. The battery is charged»automatically«without the user having to remember to activate the recuperation mode. Recuperation mode can increase the range by up to 10 per cent. This also takes the pressure off the brake on hills. 33
34 You will find our wheelchairs in our»wheelchairs for daily use and sport«product catalogue. just request one on +49 (0) or or download one at Adapters Central adapter Front adapter Attachment to wheelchair: The central adapter must Mounting to the adaptation (adaptive bike, traction Attachment to wheelchair: The front adapter must Mounting to the adaptation (adaptive bike, traction be mounted to the cross tubes under your seat (PRO device, steering attachment): The adapter can be be mounted to the front frame tubes. That way it device, steering attachment): The adapter can be easily ACTIV rigid-frame wheelchairs) or to the folding easily and quickly mounted using the quick-snap is in the user's direct field of view. The clamping and quickly mounted using the quick-snap adaptation. mechanism (PRO ACTIV folding wheelchairs). Quick- adaptation. mechanism is easy to operate, also for tetraplegics. lock systems ensure quick and easy mounting. The front adapter can be used for various tube After decoupling from the wheelchair, the front adapter diameters and thus also for wheelchairs of other can remain on the adaptation, which facilitates use for manufacturers. tetraplegics. 34
35 Colours You can find more information on colours at n The SPIKE adaptive bike, the FREAK, NJ1 and Powder coating, transparent layer, gloss Deep black, silver effect, gloss Pastel blue, gloss RAPTOR adaptive bikes and the FREEWAY and Pastel blue, matt CROSSWAY can be designed in the following colours. White, gloss RAL 9016 Pure orange, gloss RAL 2004 Sky blue, gloss White, matt RAL 9016 Pure orange, matt RAL 2004 n For the NJ1 adaptive bike and the NJ1 e-assistant there is a choice between silver or Brilliant silver, gloss Fire red, gloss Brilliant blue, gloss black. Fire red, matt Anthracite, gloss RAL 7016 Pink magenta, gloss Apple green, gloss Anthracite, matt RAL 7016 Pink magenta, matt Apple green, matt Black, gloss RAL 9005 Light cyan, gloss Lemon green, gloss Black, matt RAL 9005 Light cyan, matt Lemon green, matt 35
36 Scan QR code directly with your mobile to learn more about our products. Pro Activ Reha-Technik GmbH Im Hofstätt 11 D Dotternhausen Tel +49 (0) Fax +49 (0) Singen Exit Empfingen A81 Stuttgart A81 B27 B27 Balingen Tübingen Hechingen DOTTERNHAUSEN Rottweil Villingen- Schwenningen Albstadt-Ebingen Sigmaringen Printed in Germany 05/2013. Subject to technical modifications and printing errors. Colour variances to the actual product colours are possible due to the printing technology used. Your nearest PRO activ specialist retailer:
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