ACCELL PRECISION FORMING SYSTEMS. Angle = 160º. Flange Length = 1.45" º "

Transcription

1 ACCELL PRECISION FORMING SYSTEMS Angle = 160º º Flange Length = 1.45" "

2 ACCELL HYBRID Available for up to 190 tons MOSES CONTROL Simple. Remarkable. Projects Vision Control onto machine ram. With Moses, the Ram literally BECOMES the Press Brake control. FAST - PRECISE - ENERGY EFFICIENT Using a combination of Electric and Hydraulic Drive Systems the Accell Hybrid is impressively quiet, highly efficient and utilizes the latest Accurpress motion technolgies. FEATURING: Displays 3D Visual of Program during Forming Use the Ram as a Touch Screen Stunning Visual Clarity and Detail Visual Guide for tool set ups and part orientation 2 ACCELL PRECISION FORMING SYSTEMS 3

3 ACCELL HYBRID 60 ton FEATURING: High Energy Efficiency Fast, precise Highly efficient for smaller production environments State-of-the-art Accurpress motion technologies Dramatically reduces energy costs over conventional hydraulic press brake technology. Low Noise This thing is quiet! Advanced Controls Vision 3D combined with the (optional) MOSES virtual motion control a revolutionary new approach to running a press brake. Ultimate Accuracy Ram repeat and positional accuracies at an amazing +/ Modern Look A sleek design with Accurpress signature ACCELL HYBRID SPECIFICATIONS A B C D E F G DISTANCE LENGTH RAM RAM OVERALL DIMENSIONS APPROX. SPEEDS POWER DRAW APPROX. LENGTH BETWEEN BED TOP BED OF RAM OPEN CLOSED THROAT APPROACH BEND RETURN SHIPPING MODEL OF BED FRAMES HEIGHT WIDTH STROKE HEIGHT HEIGHT DEPTH LENGTH DEPTH HEIGHT SPEED SPEED SPEED MAX IDLE WEIGHT NUMBER TONS (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (IN/MIN) (IN/MIN) (IN/MIN) (KW) (KW) (LB) 5604/H , /H , /H , /H , /H , /H , /H ,000 Overall depth of 51208/H to /H increases if MOSES 3D Virtual Control is purchased. Machine shipping widths and weights may change pending optional accessories. Specifications are subject to change without notice. quality build. Higher Productivity Ram cycle performance is fast maximize productivity. Comp Features Supports Accell Material Thickness Sensing, Teach Crowning and Pressure Compensation features. Reliability A safe, dependable, compact, and intelligent press drive system with built-in Fiessler or Lazersafe Systems. G D B C F A E 4 Ram Open Height (C) is measured from the bottom of the ram tool holder to the top of the bed.

4 ACCELLFORMING VALUE ACCELL is designed and built in North America by ACCURPRESS, the leading manufacturer of press brakes for more than 30 years. DESIGNED FOR REPEAT ACCURACY frame linear guides linear encoders The ACCELL frame is built using only high quality mill certified steel. The welded construction provides the structural stability to ensure consistent performance with a minimum of forming interference and deflection. INA track rollers riding on hardened tool steel guide bars provide maximum contact area for sustained accuracy and a long service life. This design is built to accommodate off center loading when stage bending. Ram position is monitored and updated every two milliseconds (500 times per second) during the bend cycle. Linear encoders mounted independently from the frame provide real time ram positioning that is not affected by bending force. four-point ram guiding system UPPER WAYS All Accell models use the four-point Ways System for ultimate stability of the ram. Accell models, up to and including 485 tons, have large rollers installed on a hardened ways system. Accell models 685 tons and larger models are engineered with self-lubricating wear strips. LOWER WAYS The four-point Ram Guiding System allows Accurpress to offer presses with extended strokes and still achieve the ultimate ram stability. 6 ACCELL PRECISION FORMING SYSTEMS 7

5 MATERIAL COMPENSATION FEATURES FORMING ACCURACY MATERIAL THICKNESS SENSING SYSTEM A Three-manifold Hydraulic System Machine reliability operation 10 Micron filtered Hydraulic Oil During the bending process, the Accell measures variations and inconsistencies in material thickness and then self adjusts to maintain accurate angle performance where material inconsistencies are prevalent. - Y1 cylinder manifold - Y2 cylinder manifold - Central pressure manifold High Accuracy/High Response Proportional Directional Valves +/ repeat accuracy +/ positional accuracies monitored via Safety PLC Programmable Ram Tilt Electrical Cabinet Air Conditioning with purchase of Supreme Gauging System Lighted Work Area Optional integrated Hydraulic Tool Clamping System of your choice Bed surface machined to accept optional Crowning Die Holder of your choice TEACH CROWNING The Teach Crowning feature eliminates the need to manually adjust crowning values via a crowning sensor that measures machine deflection in real-time and automatically updates the system for the next bend. generous stroke length The ACCELL is manufactured with an impressive stroke length of 14 for the 150 through 1,500 tonnage models and is increased to 18 for larger models. 14" Standard Stroke 18" Stroke on Larger Models PRESSURE COMPENSATION The Accell senses variations in pressure between bending with or against the material grain and also senses different bend line lengths. Variations can be automatically compensated for, resulting in consistent angle performance. (optional) increased ram stroke and open height Increased stroke and ram open heights are available on all Accell models to facilitate the most complicated forming applications. 8 ACCELL PRECISION FORMING SYSTEMS 9

6 FORMING WITH VISION VISION 3D The new Vision Control is ground-breaking and revolutionary control software system. Vision streamlines and simplifies the bending process, giving you full control over every aspect of metal forming. features Touch screen control Automatic Bend Sequencing Automatic Tool Selection Quick tooling change Complete control over all axes Simple bump bending... and much more! Sketch your profile using touchscreen FEATURES Use Vision right in your Part Models! Vision 3D works directly with Solidworks and Inventor programs to create accurate part designs that are fine-tuned using Vision s Bend Tables. Import part models into Vision for full 3D programming, bend visualization and dynamic viewing during the forming process. Easily add dimensions and angles Confirm bend sequence and tooling Form your part! Dynamic 3D 3D Bend Simulation Use Use Vision 3D 3D Progams Programs for For ETS3000 To see the Vision Control in action visit

7 SUPREME BACKGAUGE TITAN BACKGAUGE High speed, optimum accuracy, structural integrity incorporated into the Supreme gauge, and manufactured exclusively for the ACCELL, makes it a leader for advanced precision forming offering 6 axis for complex parts and stage bending applications. The Titan gauge, as the name implies, is a massive unit specifically designed and built for the biggest and heaviest press brake bending applications. SPECIFICATIONS SPECIFICATIONS X1/X2 Axis R1/R2 Axis Z1/Z2 Axis X1/X2 Axis R1/R2 Axis Z1/Z2 Axis PRECISION GAUGING Axis Travel Distance between mm 254 mm side frames minus 24 HIGH TONNAGE GAUGING Axis Travel Distance between mm mm side frames minus 52 To maintain the highest precision standards the Supreme Gauge is constructed from a one piece steel platform isolated for maximum in rigidity and accuracy, along with out-board drives and ways. Positioning 1,500 ipm 1,500 ipm 1,500 ipm Speed Position +/ / / Repeatability Holding Force 1,000 lbs This gauge is highly recommended for the largest tonnage Accurpress models where heavy plate forming will be done utilizing forklifts or other material handling processes necessitating plate positioning. Positioning 500 ipm 500 ipm 500 ipm Speed Position +/ / / Repeatability Holding Force 5,000 lbs Precision ground ball screws and durable finger Every component for the Titan has been engineered and assemblies makes the Supreme gauge the choice for sized to withstand huge shock loads including a minimum numerous challenging jobs where high part precision 5,000 lb. holding force, and may be purchased up to 6 axis. must be consistently maintained over many years of The extremely large and heavy finger assemblies are built on high production. shock-absorbing slides to cushion shock loads on impact. Rear guarding for the Accell is also installed to meet Rear guarding is also installed on the Accell when the Titan all applicable industry safety standards. is ordered in the power 6-axis version. 12 ACCELL PRECISION FORMING SYSTEMS 13

8 FORMING WITH WILA PRECISION TOOLING & CLAMPING SYSTEMS smart tool locator for new standard ram tool holders The Smart Tool Locator is an excellent option to further enhance efficiencies for tooling placement and forming efficiencies. The intelligent calibrated scale features LED lighting that clearly identifies where tooling must be placed in the ram clamping system AND the operator will see precisely where the metal needs to be bent. The LED lights automatically follow the bend sequence that has been programmed into the Accurpress Vision Control. high tonnage capacity clamping & crowning systems ram clamping & crowning systems ACCELL press brakes, along with leading tooling system suppliers such as Wila products, greatly enhance the efficiency of sheet metal fabricators. Hydraulic ram clamping systems automatically clamp, seat, and align tools to maximize ACCELL productivity. ACCELL setup times are reduced by eliminating manual tightening of tools and manual die alignment. Crowning systems provide deflection compensation over the entire bed length of the machine. Crowning adjustment is made automatically using CNC powered motor or manual hand crank. Crowning systems with integrated hydraulic clamping reduce setup times and are easy to operate. 14 precision tooling Quick setups by automatically clamping and seating tools maximize ACCELL productivity. Tooling is made from steel that has high tensile strength and load bearing capacity. Tools are ground with extremely high precision and tool radii are CNC deephardened to minimize wear and increase tool life. Segmented tooling provides the flexibility to form any length part. Tool segments are easy for operators to handle and can be vertically loaded on Heavy Duty models of hydraulic ram clamping and crowning systems are available to handle the high tonnage and concentrated load requirements in bending thick plate materials. The upper hydraulic clamping system is designed for the Wila New Standard style punch tang. The clamping system width and height is considerably larger than traditional clamping units in order to be able to handle loads up to 269 tons per foot and to be able to lift and seat punches weighing up to 700 lbs per foot. The Heavy Duty Crowning Systems come standard in 6 and 10 widths and are also available with optional front and rear pillars to be able to hold extra wide bottom tools. These large crowning systems are CNC operated and are available with hydraulic or manual clamping. ACCELL. ACCELL PRECISION FORMING SYSTEMS 15

9 OPTIONAL TITAN SHEET FOLLOWER sheet follower The Accell Sheet Following System follows material during the bend. The Sheet Follower table is fully synchronized with bend speed and bend angle, and supports a load capacity of 500 lb per follower. The descent speed is operator adjustable and the system can be activated by step. Optional sheet follower Parking Station beyond the press brake bed Accurpress offers a Titan Sheet Follower System for large tonnage press brakes. The Sheet Follower(s) is constructed with a 48 table length and capable of a 2,000 lb direct load to facilitate those applications involving heavy plate forming. Designed for using one or two units, the Sheet Follower is mounted on a linear bearing rail which is extended to accommodate parking when not being used. The Sheet Following System enhances operator productivity where parts are formed using long and heavy sheets. The Overall dimension from center of tooling to end of Extension Table may vary depending upon thickness of press brake bed. 16 ACCELL PRECISION FORMING SYSTEMS 17

10 FORMING PRODUCTIVITY AND SAFETY Accurpress has qualified resources to assist customers with configuring the ACCELL to match their forming needs. ACCELL offers the productivity enhancing options for custom applications. front sheet support fixtures operator guarding systems The extremely versatile and heavy duty Accurpress Front Sheet Supports are a recommended accessory for the Accell press brake. These precision supports feature solid one-piece vertical posts along with robust vertical travel linear carriages, and heavy duty jack screws. Front Sheet Support Fixtures ride on a precision guide rail for easy left to right motion. The 36 support provides operators with a portable protractor for angle capabilities while the 24 support offers a built-in protractor with adjustable swivel top. The top slides horizontally for position to the smallest or largest V-die openings. Additionally, the foot disc allows for quick and accurate height adjustment to easliy accommodate a wide variety of lower tooling heights from single V opening dies, 4-way selections, Wila and/or other special or European variations. Squaring bars and disappearing stops come standard on both supports. ACCELL offers a variety of effective solutions for operator safety. Customers are able to choose the guarding system to best fit their application and protect the operator from injury. Laser based systems and Light Curtain systems can be installed on the ACCELL. Light Curtain Guarding Rear guarding is a standard feature with the Supreme and 6-axis Titan backgauge and optional with the Premium backgauge. Laser-based Guarding Visit for detailed guarding information. 24 front sheet support fixtures Weight Capacity: 500 lbs. Length of Top Support: 24 Vertical Travel: 6 Fits Accell models 235 ton and smaller. 36 front sheet support fixtures Weight Capacity: 1,000 lbs. Length of Top Support: 36 Vertical Travel: 6 Fits Accell models 285 ton and larger. programmable footswitch Dramatically improve productivity during operations through the use of a second, conveniently postioned footswitch. Primary and Secondary Footswitches 18 ACCELL PRECISION FORMING SYSTEMS 19

11 ACCURPRESS... BUILDING SPECIALIZED HIGH TONNAGE MACHINES HIGH TONNAGE APPLICATIONS INDEPENDENT HYDRAULIC PACKAGES Two complete systems mounted on exterior of side housings Back of machine clear of obstructions eliminating forming concerns with huge plates Lower start voltage Crane may also be mounted on top of side frames to assist with handling of large parts Over the course of four decades, Accurpress has manufactured many thousands of press brakes including high tonnage and very specialized machines sold to highly prestigious companies throughout the world. Jobs that require massive tonnages to form heavy steel plate are dependent upon press brake builders who understand the processes that are needed to engineer and manufacture machinery that has the integral qualities to withstand many years of operation in challenging and sophisticated forming applications tons X 30 feet Companies that are showcased in the following pages highlight the vast spectrum of heavy jobs that require specially constructed press brakes. Accurpress is pleased to offer a wide range of large tonnage machines built as single units or in tandem, and offered with an assortment of optional gauging and tooling accessories that are also manufactured to handle all big and tough jobs tons X 24 feet We engineer and build press brakes to suit your very specific requirements! 20 ACCELL PRECISION FORMING SYSTEMS 21

12 985 TON ACCELL FORMING VALUE IN THE SHIPBUILDING INDUSTRY Bay Shipbuilding Co., located in Sturgeon Bay, WI, has quickly become an industry leader in the construction of OPA 90-compliant vessels, dredges and work boats (PSV s, deck barges, tugs, etc.), along with bulk cargo self-unloading solutions. This highly progressive division of Fincantieri Marine Group specializes in large ship construction projects. ACCURPRESS ACCELL WORKFLOW INTEGRATION Bay Shipbuilding supports their leadership position through innovation and continued capital improvements. Recent expansions include the installation of computer-aided manufacturing systems and equipment. The 985 ton Accurpress Accell installation, with an efficient state-of-the-art press brake control, integrates seamlessly into their computer-aided workflow to assist in increasing capacity, reducing costs and creating synergies within the shipyard that will result in the highest levels of production and quality. TITAN Sheet Followers BAY SHIPBUILDING This 985 ton, 24 bed Accurpress Accell integrates seamlessly into the Bay Shipbuilding computer aided workflow for increased production and quality. 22 ACCURPRESS HIGH TONNAGE PRESS BRAKES 23

13 985 TON ACCELL FORMING VALUE IN DEEP CORRUGATED STRUCTURAL PLATE Big R Bridge Manufacturing - design and manufacturing specialists with over 40 years experience delivering accelerated infrastructure solutions throughout the United States - introduces the 985 ton Accell press brake for enhanced capabilities. ACCURPRESS ACCELL, THE RIGHT FORMING SOLUTION The 985 ton Accell is, in fact, The Right Solution for Big R whose company slogan reads The Right Bridge, Built Right. Accell s high speed, high precision forming capabilities are the perfect manufacturing solution to deliver on their reputation of innovation and quality. The massive tonnage requirements for fabrication of steel structures for the transportation, railroad and mining industries is easily handled by the 985 ton Accurpress Accell. In addition, Big R can be confident of the Accell reputation of proven performance to deliver many, many years of forming productivity. BIG R BRIDGE This 985 ton, 24 bed Accurpress Accell supports Big R Manufacturing operation s 40 year reputation for always delivering the right bridge, the right quality and the right support throughout the United States and Canada. 24 ACCURPRESS HIGH TONNAGE PRESS BRAKES 25

14 2000 TON ACCELL FORMING VALUE AS AN OEM SUPPLIER SFI designs, develops, supplies, and services medium to heavy guage components and value added services for a select group of original equipment manufacturers in the agricultural, construction, industrial, transportation and defense industries. SFI brings the strength and breadth of the full spectrum of fabrication processes, in one of the largest fabrication centers in the country. ACCURPRESS ACCELL DELIVERS HIGH-EFFICIENCY FORMING TO SFI SFI constantly invests in new technology and they look to Accurpress for state-of-the-art forming equipment in order to support their commitment to progressive fabrication methods. SFI is well known for its vast capabilities to support a broad array of requirements. The massive 2000 ton Accurpress Accell supports this initiative and ensures SFI s continued reputation of high efficiencies in throughput and consistent quality. SFI is committed to helping to protect fighting forces around the world. When the military developed vehicles to survive urban combat and roadside explosions, SFI stepped up to become one of the preeminent manufacturers of Armor Plate Components for MATV, MRAP & HMMWV vehicles. These components are critical to saving lives on the battlefield, and advancing the efforts of military forces. SFI State-of-the-art forming technologies, such as this 2000 ton Accurpress Accell, help support SFI s mission to become the premier fabricator in the country, by combining cutting edge technology, engineering driven best practices and customerfocused dedication to quality and service. 26 ACCURPRESS HIGH TONNAGE PRESS BRAKES 27

15 2000 TON ACCELL FORMING VALUE IN NORTHERN ALBERTA Weldco Heavy Industries, located in the northern Alberta town of Fort McKay, focuses on large steel fabrication and repair for the oil and mining industries. The new facility has been purpose built to handle the large equipment and components to service this region and features one of the largest press brakes in North America a 2000 ton, 24 bed Accurpress Accell. HEAVY EQUIPMENT MANUFACTURING AND REPAIR Weldco s high-tonnage Accell is a primary asset in their core business of general steel fabrication, focusing on heavy equipment manufacturing and repair for the current and future fleet of mining trucks operating in the Oil Sands. The massive tonnage requirements for fabrication and repair of huge parts for off-highway mining trucks, crawler dozers, and other large mining equipment is easily handled by the 2000 ton Accell. In addition to the heavy duty clamping and tooling installed to accommodate these heavy loads, the Accell is equipped with an overhead crane to assist with positioning of heavy plate and parts. Heavy duty clamping and tooling Extra wide, fully gusseted bed cap to support massive tooling WELDCO HEAVY INDUSTRIES This 2000 ton, 24 bed Accurpress Accell supports Weldco operation s core capabilities. From forming 4 HARDOX steel required for dipper bucket floors, to supporting the pre-assembly of truck body walls, the press brake is a major asset to the operation and region. 28 ACCURPRESS HIGH TONNAGE PRESS BRAKES 29

16 2500 TON ACCELL FORMING VALUE IN THE PETROCHEMICAL INDUSTRY A leader for more than half a century, TapcoEnpro has been the leader in providing severe service, high temperature control valves, electro-hydraulic actuators and other mission critical products and services to the global refining and petrochemical industry. A member of the Curtiss-Wright Flow Control family of companies, TapcoEnpro has more valves in operation than all of our competitors combined. ACCELL HIGH-TONNAGE, HIGH-PRECISION FORMING TapcoEnpro s high-tonnage Accell is a primary asset in their core business of manufacturing components for the refining and petrochemical industries. The massive tonnage requirements for fabrication of huge regenerator/reactor heads, catalyst hoppers, and and other equipment are easily handled by the 2500 ton Accurpress Accell. TapcoEnpro provides complete forming and machining on all materials to meet the most comprehensive quality standards - and the Accell press brake is an integral component in the manufacturing of this intricate work. TapcoEnpro International This 2500 ton, 16 bed Accurpress Accell supports TapcoEnpro operation s core capability to produce complete FCC reactors, valve and actuator systems, transfer lines, regenerator internal components, hydrotreaters, reactor air grids, risers, cyclones, pressure vessels and replacement heads. 30 ACCURPRESS HIGH TONNAGE PRESS BRAKES 31

17 die crowning Anywhere from.080 to.125 crown can be achieved depending on the length of the Crownable Adjustable Channel-lock Die. CROWNABLE ADJUSTABLE CHANNEL-LOCK DIE (Patent Pending) Crownable Channel-lock Adjustable Dies provide a high level of versatility with openings beginning at 2. The addition of crowning capability eliminates the need for shimming which translates into big savings in labour costs as well as reduced scrap rate. 90º bends can be achieved up to the 12 die opening. Larger profiles can be made allowing for openings beyond 12. Please consult factory for special requests. replaceable hardened inserts optional adjustment rack (Highly recommended) digital counter display optional adjustment rack Reposition the risers quickly and accurately Rotating the handle on the manual holder adjusts the crown from the center out. An LED counter displays the crown in thousandths of an inch. lifting springs tightened with riser locked in place lifting spring loosened to allow die adjustment with rack and pinion system. Adjustment is 2" - 12" Adjustment achieved using the same handle provided 2" - 8" Adjustment 2" - 10" Adjustment for the crowning NOTE: The Accurpress bed cap width must be increased to accommodate the width of the adjustable base. Larger adjustable dies may also require increased throat depth on the press brake. 32 ACCELL PRECISION FORMING SYSTEMS 33

18 ACCELL SPECIFICATIONS TANDEM APPLICATIONS In tandem mode, two or more Accell machines operate as one. In operation, the controllers are electronically coupled together to exchange information on set and actual positions, velocity, job steps and various key positions. This flexible package offered by Accurpress provides the press brake operator the luxury of choosing single machine operation or tandem via a simple selector switch. ROBOTICS INTEGRATION A B C D E F G DISTANCE LENGTH RAM RAM OVERALL DIMENSIONS APPROX. SPEEDS APPROX. LENGTH BETWEEN BED TOP BED OF RAM OPEN CLOSED THROAT APPROACH BEND RETURN SHIPPING MODEL OF BED FRAMES HEIGHT WIDTH STROKE HEIGHT HEIGHT DEPTH LENGTH DEPTH HEIGHT SPEED SPEED SPEED MOTOR WEIGHT NUMBER TONS (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) (IN/MIN) (IN/MIN) (IN/MIN) HP (LB) * , * , * , * , * , * , * , * , * , * , * , * , * , * , * , , , , , , , , , , X50 120, X50 132, X50 143, X50 135, X50 160, X50 185, X50 260, X50 175, X50 200, X50 235, X50 308, X75 310, X75 390, X75 390, X75 450,000 * 24 /min at full tonnage. 48 /min at approximately 50% full rated tonnage. Models require below floor lower bed Dimensions and speeds available upon request Specifications are subject to change without notice. Machine shipping widths and weights may change pending optional accessories. Accurpress offers robotic press brake solutions for automated bending. Robotized bending combines the Accell press brake with experienced partners in robotics and offline software, such as Motoman Solutions, to form complete automated bending cells. G D C B F A E 34 ACCELL PRECISION FORMING SYSTEMS Ram Open Height (C) is measured from the bottom of the ram tool holder to the top of the bed. 35

19 Flange Length = 2.45" " ACCELL PRECISION FORMING SYSTEMS Angle = 160º º Flange Length = 1.45" " service and support ACCELL customer satisfaction is our priority. Comprehensive support is provided by the strongest service team in the industry. Rapid City, SD - HEAD OFFICE Vancouver, BC Aberdeen, SD Wilmar, MN Distributor service technicians throughout the USA, Canada, and Mexico are located close to customers to reduce response time, maintain strong relationships, and keep machines operating productively. Accurpress America, 450 Concourse Drive, Rapid City, SD Tel: (605) Fax: (605) PRINTED APRIL 2016