FALL PROTECTION SOLUTIONS RIGID LIFELINES 1

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1 FALL PROTECTION SOLUTIONS RIGID LIFELINES 1

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3 FALL PROTECTION SOLUTIONS RIGID LIFELINES Our Company 4 Our Products Engineered Track Systems 12 Rooftop Systems - XSPlatforms 36 Full Body Harnesses 60 Self-Retracting Lanyards (SRLs) 64 Accessories 68 Elevated Worksite Analysis (Worksheet) 70 Warranties 72 Fall Protection Laws & Codes 74 How to Buy RIGID LIFELINES 3

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5 FALL PROTECTION SOLUTIONS UNSURPASSED SAFETY AND FREEDOM OF MOVEMENT For over 15 years, Rigid Lifelines has been designing and building some of the most innovative and highest performing fall protection systems available anywhere. Supervisors tell us that worker compliance is higher because our systems are simpler to use and allow unsurpassed freedom of movement. Safety officers watch our online videos and immediately recognize the risk reduction provided by our fall protection systems. We re Rigid Lifelines: Innovative Minds Protecting At-Height Workers We re a well-funded, research-driven company owned by a family of entrepreneurs who aims to be the Best-in-Class in fall protection. We invest in ultra-precise manufacturing and quality assurance systems. But more importantly, we invest in people. Professional and certified engineers. A full-time R&D staff. Continuous worker training. A company culture of No product compromises. We answer to our end-users: at-height workers and their supervisors. They continuously have great ideas for system improvements. We re honored to make their most important piece of personal protection equipment RIGID LIFELINES 5

6 AN EVOLUTION OF OVERHEAD ACCOMPLISHMENTS In 1996, the engineering department of Spanco, an inventive manufacturer of overhead cranes, began extensive testing of a new, rigid track fall protection system of its own design. After a thorough, eighteen month long trial, the first system was sold to a major big-box toy retailer for racking applications. Sales grew quickly and the line expanded in response to customer requests. In 2008, the entire line of fall protection systems was branded Rigid Lifelines. Today, we have over 2,000 Rigid Lifelines installations without a single reported system failure. That s not too surprising since all of our systems are engineered, designed, and tested to meet or exceed current ANSI and OSHA specifications. We ve also had no user complaints a testament to our systems carefully engineered ergonomics, including our unmatched freedom of user movement First Designs & Testing 1998 First Sale (Major Toy Retailer) 2003 International Society of Fall Protection membership 2007 Elected to ANSI/ASSE Z359 Fall Protection Code writing committee 2008 Joined Safety & Health Technology Committee of the Association of Iron & Steel Technology 6 RIGID LIFELINES

7 FALL PROTECTION SOLUTIONS STAYING INNOVATIVE We Help Develop Fall Protection Standards To contribute to the development of safety for at-height workers, we were voted into the main ANSI/ ASSE Z359 Fall Protection Code Writing Committee in 2007, where one of our professional engineers is a regular contributor. We also participate in several ANSI Standard sub-committees. In keeping with our ongoing commitment to the metal industries, we joined the Safety & Health Technology Committee of The Association of Iron & Steel Technology in In addition, our participation in professional societies assures us a front row seat for watching trends in both industry practice and government regulation. Industry Memberships Our professional affiliations ensure that our employees are current with the latest best practices in industrial design, fabrication, and manufacturing techniques. Trade Shows & Conferences Meet our product and application engineers faceto-face. See and feel the latest developments for fall protection systems. For an up-to-date list of regional and national trade shows, visit: RigidLifelines.com Finally, our manufacturing engineers verify that ISO 9001:2008 procedures are strictly followed so every fall protection product conforms to all applicable OSHA and ANSI regulations, as well as our own high standards First National Training for Distributors 2011 Introduced full line of Harnesses & SRLs 2011 Designated as Certified Welding Fabricator by American Welding Society 2013 Introduced: Anchor Trolley, Rooftop Systems, and The Griffin New line of Full Body Harnesses, Self-Retracting Lanyards, Shock Absorbing and Positioning Lanyards, and Connectors RIGID LIFELINES 7

8 PROVEN SUCCESS Testimonials Mike Kerker - CAT Senior Service Information Engineer The old fall protection system took time away from a person doing his job because we had to pull four or five guys off of their job to get the system into place. In some cases we had to move pallets and move things that were sitting on the floor out of the way. We chose Rigid Lifelines because of its flexibility. It provided us with much easier use. We can move the systems into place with the touch of a button. The guys really like it; they can maneuver it around and we ve got almost 100% protection in this building because of it. We re moving machines in and out and we need to have the flexibility that Rigid Lifelines provides. The guys have been using this system and have come back to me voluntarily and said that they really like it, and that it s easy to use. I would recommend Rigid Lifelines to anyone who asks. In fact, we have had different people from other facilities asking us what we use and I have passed on that we are very pleased with it. Dennis Breden - North Star BlueScope Steel Shipping and Raw Materials The system was constructed six months ago with implementation five months ago. At this point because we are probably on the front edge of the safety curve as far as truck driver safety in the steel industry, it hasn t affected productivity at all. That was the main reason why we went with a fall arrest system. Because if we would have went with any kind of physical structure, it would have created safety bays, and with our layout it would have created problems. On average, there are 180 trucks per day that roll through here and due to that, the potential for falls is really pretty significant when you start throwing in environmental elements such as rain and snow. They just add further odds for a driver to fall off of their trailer. I would recommend the system for other steel mills. It s a pretty easily laid out system, and they were able to custom make it for what our needs were. 8 RIGID LIFELINES

9 FALL PROTECTION SOLUTIONS Scott Hartenstein - Ellwood Group Inc. Plant Engineer The existing fall protection system we had was a gantry crane that spanned the whole width of the pit. That tied up a lot of room in our shop. The Rigid Lifelines system we purchased only goes as far as we need it to go and it swings out of the way. With the old system, if it went down we ended up with a safety line across, which was inconvenient and it had its own hazards. This system is a lot safer. The guys use it a lot more, it s a lot easier to use, and they ll use it. This is the best system we found for our industry. I think it s a good system. It allows production to keep going while you re still being safe and keeping your workers safe. Safety is number one. There s not a drop of steel that we make that is more valuable than safety. It s not worth somebody getting hurt. Dan Myers - Meyers/Besl Transport Owner/Operator Truck Driver My name is Dan Myers, I m an owner/operator truck driver. A lot of times, when we go places to pick up loads, we have to tarp them. Some of them are high, some of them are low, and it seems any more you need to put the fall arrest system on you. There were many times with the cable systems, I d choose not to use it when I probably should, but you can t move around like you are supposed to. Because most of them are all big and bulky, they get all hooked up and bound up. But the Rigid Lifelines system seems to be more free and you can move around. You don t even know you re wearing it and I just think that s one of the best things about it. A lot of times, you ve got to carry your tarps or your straps back and this thing is not bothering you. It s real easy to get in and real easy to get out, and its quick. And because you don t have to worry about falling, you can move along pretty quick, get your job done, and get on the road. You don t make any money unless you re moving. I would absolutely hope everyone would get Rigid lifelines because it s safety for everybody RIGID LIFELINES 9

10 CUSTOM ENGINEERING We Welcome One-Of-A-Kind Systems Honestly! As you know, there s a simple technique for measuring a manufacturer s willingness to do specials : How long do they take to return your calls? At Rigid Lifelines, we re truly eager to do customengineered jobs and our fast response times prove it. We have a full, talented team of engineers that love a challenge. And unique challenges force us to innovate, discovering solutions that could later be incorporated into our standardized products. No One Knows The Fall Protection Codes Better We serve on the main ANSI Fall Protection Code committee as well as several ANSI sub-committees sharing knowledge from our thousands of fall protection system installations. Our engineers work closely with your building architects, industrial engineers, safety engineers, and facility and maintenance engineers to build a solution optimized for your application. And we offer professional engineering certification in any location in the United States. As stated above, we welcome unusual requests. On unique designs, our R&D engineers employ advanced computer-modeling software and rigorous finite element analysis. That s followed by component testing-to-failure to assure a wide margin of compliance. Finally, our manufacturing engineers verify that ISO 9001:2008 procedures are strictly followed so every fall protection product conforms to all applicable OSHA and ANSI regulations, as well as our own high standards. 10 RIGID LIFELINES

11 FALL PROTECTION SOLUTIONS MANUFACTURING INVESTMENTS To Serve You Most Efficiently With manufacturing facilities in Pennsylvania (95,000 sq. ft.) and Las Vegas (30,000 sq. ft.), most of our competitors simply cannot match our efficiencies of scale. Those efficiencies include the ability to readily invest in high-precision fabrication machinery. As a result, we have optimum quality control and copious production flexibility to handle special or rush orders. The size of our plants also lets us work on several very large systems at once, as well as complete, standardized kit systems. Plus, we keep a substantial number of systems in stock and a complete spectrum of replacement products all ready for quick shipping. Certified Welding Quality Since our beginnings, all of our welders have had their performance certified by the American Welding Society (AWS) in both Steel D1.1 and Aluminum D1.2. And both of our facilities have achieved AWS Certified Welding Fabricator status, meaning we have demonstrated the resources, procedures, and personnel needed to apply a quality management system to our welding fabrication. The upshot: Compare our welds to our competitors ours are smoother, with better flow patterns, indicating consistently higher quality and strength RIGID LIFELINES 11

12 FALL PROTECTION SOLUTIONS ENGINEERED TRACK SYSTEMS 12 RIGID LIFELINES

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14 ENGINEERED TRACK SYSTEMS TRACKS FOR FALL PROTECTION High Performance, Low Maintenance Rigid Lifelines tracks are self-cleaning, so trolleys continuously roll with minimal resistance. The enclosed track also protects trolley wheels while ensuring their accurate alignment. Plus, our rigid track design saves up to 3 of headroom since unlike wire rope systems there is no need for a sag allowance. Plain Track PT Series Plain Track: PT Series Our lowest profile design keeps installation space requirements to a bare minimum Track can be custom-curved for specific paths Trussed Track R Series Trussed Track: R Series Trussed design spans greater distance between supports Combination of high-strength to low-weight ratio reduces stress on structures Dual Trussed Track: DT Series All the advantages of the trussed design, plus dual tracks to allow two or more users to pass each other in the same work area Dual Trussed Track DT Series ALU-TRACK Series Extruded from high-strength 6061-T6 aluminum alloy Maintenance-free aluminum is suitable for clean rooms, refrigeration areas, and other controlled environments. ALU-TRACK Series 14 RIGID LIFELINES

15 Track Options ALU-TRACK Steel track: rolled from ASTM A572, A607, or A715 grade steel; available with enamel, powder, epoxy, or galvanized coatings Stainless steel track: 304 stainless for 500 Series track for the following systems: Traveling Bridge, Ceiling- Mounted Monorails, and Swing Arms Mylar lip seal: for additional track protection from very heavy dust or paint overspray applications Mylar Lip Seal Track Hardware Flush Hanger for plain track series. Mount either parallel or perpendicular to ceiling beams. Sloped hangers with drop rods that accommodate slopes up to 14. Call us for system applicability. Standard Drop Hanger for plain track series. Features support bracket, 12 drop rod, and adjustable roof beam clamp. Sway bracing required. End stop bumper, standard on all systems. Bumper is through-bolted to track ends; resilient rubber increases impact resistance. Trussed Track Drop Hanger for trussed track series. Features support bracket, 12 drop rod, and adjustable roof beam clamp. Sway bracing required. Splice for plain track series. Precisely align and connect track sections using two vertical and four horizontal adjustment screws (provided). Trussed Track Splice for trussed track series. Two-piece; first splice same as above. Second splice is for truss and includes four vertical adjustment screws RIGID LIFELINES 15

16 ENGINEERED TRACK SYSTEMS ANCHOR TROLLEY Minimizing Track Drift The Anchor Trolley is our newest innovation in rolling trolley technology. The Anchor Trolley is designed with cone teeth made of hardened alloy steel that acts as a braking mechanism that engages the steel track in the event of a fall. The engagement of the trolley teeth and track causes the trolley to anchor into place, virtually eliminating post-fall drift on the track. The Anchor Trolley greatly increases the opportunity for conscious and able-bodied workers to perform a self-rescue after a fall event. Like our other trolley s, the Anchor Trolley is made from non-consumable materials while being weather-proof and temperature-proof. This ensures that you still have the same smooth movement that has come to be associated with Rigid Lifelines enclosed track fall arrest trolleys. As an added bonus, the Anchor Trolley comes in several different models to accommodate any type of I-beam or rigid track fall protection system. Features Reduces drifting on the track after a fall event Increases the chances for self-rescue Comes standard with engineered track from Rigid Lifelines Anchor Trolley Greatly Reduces Risk of Suspension Trauma In the event of a fall the Anchor Trolley increases the chances for self-rescue Without the Anchor Trolley, chances for self-rescue diminish 16 RIGID LIFELINES

17 The Anchor Trolley travels inside the Rigid Lifelines track Super Responsive Trolleys For fall arrest systems, how the trolley rolls is the difference between user frustration and enthusiastic user acceptance. Our multi-prong approach to minimum rolling resistance is: Enclosed tracks: protecting trolley wheels and their alignment Self-cleaning tracks Sealed bearings for trolley wheels Rigid Lifelines trolleys readily and effortlessly follow their user. They re also super responsive: Once the user stops moving, the self-retracting lanyard brings the trolley as close as possible to the worker. Hardened steel teeth activate with any pressure greater than 50 pounds to arrest any trolley movement. Rotating Eyebolt Eliminates Side-Loading Stress On many of our fall protection systems, users are free to travel up to 30º off-plumb of the track. On competing systems, that sort of travel would cause side-loading stress to the trolley s eyebolt. By comparison, the eyebolt on our Anchor Trolley rotates 360º preventing the lanyard s strap from getting twisted. And the eyebolt also swivels 180º off-plumb to eliminate side-loading stresses. These swiveling and pivoting actions are virtually imperceptible to the user. Together, they provide maximum freedom of movement and minimal equipment wear RIGID LIFELINES 17

18 ENGINEERED TRACK SYSTEMS TRAVELING BRIDGES 360 User Movement in Large Buildings Rigid Lifelines Traveling Bridge Fall Protection Systems feature a trolley that traverses a traveling bridge. The traveling bridge, in turn, glides along two mounted runways. With the double axes, the trolley can effortlessly follow the user in any direction (360 ). The worker s attachment point is always centered over their head minimizing swing fall hazards something not possible on wire rope or I-beam systems. Ceiling-Mounted Systems are mounted either parallel or perpendicular (cross) to the building s existing ceiling support beams. Flush mount hangers maximize working heights, while a drop rod hanger with sway bracing can be used to overcome overhead obstacles. Freestanding Systems are compatible with large overhead cranes, since they only come up to the length of the freestanding columns. Freestanding systems can also be easily repositioned when workflow or plant layout changes. Application Options Unlimited runway lengths Traveling bridge widths up to 40 feet and beyond with custom engineered solutions Multiple bridges for multiple workers and/or very large work areas Aluminum or stainless steel construction Kit systems or custom-engineered systems Coverage Area 18 RIGID LIFELINES

19 Traveling Bridge Support Structures Runways are mounted to either: The ceiling s existing support beams, or Freestanding floor-bolted support columns with headers Advantages User s attachment is always centered over their head, eliminating swing fall hazard Omni-directional, 360 user movement & protection User can do multiple tasks over a large area without unhooking Multiple bridges allow multiple workers to work independently in separate areas while attached (1 user per bridge) Examples Aircraft Hangars & Factories Large Vehicle Maintenance Facilities Large Industrial & Processing Buildings RIGID LIFELINES 19

20 ENGINEERED TRACK SYSTEMS CEILING MOUNTED MONORAIL Fall Protection Without Loss of Floor Space Rigid Lifelines Ceiling Mounted Monorails Fall Protection Systems easily mount to existing structures and can support long runs and curves. Users travel the track s fixed path, but with the ability to move up to 30 off plumb all the while benefiting from rigid track (minimal fall distance) protection. These systems are widely used for protected worker mobility for vehicle loading/unloading, industrial cleaning, and maintenance tasks. Our monorail systems can be readily installed in buildings with very tall ceilings. They are available: 1) As individual components, or 2) As complete system kits, or 3) Custom-engineered to meet your specific needs Application Options 2-way or 3-way switches allow multiple users to move in different directions on the same track Single track, dual track, or multiple track systems Tracks can be sloped up to 14 using sloped hangers with drop rods Stainless steel track available Coverage Area 20 RIGID LIFELINES

21 Ceiling Mounted Monorail Single and Dual track options available Design Trussed tracks are hung to follow workers paths Support Structures Tracks are mounted either: Flush-mounted parallel to ceiling beams, or Cross-mounted to the ceiling beams, or Mounted with any length drop-rods (requires sway bracing), including hangers for slopes up to 14 Advantages Requires no floor space for support columns Easy installation, even in large buildings with tall ceilings Layout flexibility, including curves, slopes, switches, multiple tracks, etc. Ideal for repeated travel along fixed pathways Examples Truck, Rail, Air, & Transit Facilities Petroleum & Coal Processing Plants Chemical, Plastics & Rubber Processing Facilities Pulp & Paper Manufacturing Machinery Manufacturing Warehousing & Storage Facilities Performing Arts & Entertainment Industry RIGID LIFELINES 21

22 ENGINEERED TRACK SYSTEMS FREESTANDING MONORAIL For Long Outdoor Paths With No Existing Structures Rigid Lifelines Freestanding Monorail Systems provide permanently installed fall protection over long spans where there are no existing structures. Inverted-L Systems Wide flange steel columns with gusset reinforcements hold cantilevered headers from which the track(s) hangs. Single and Dual track options available Standard heights of 20, 24, and 28 allow access to tops of railroad cars, tank trucks, trailers, and outdoor equipment and systems Standard reach begins at 10 Inverted-U Systems Each frame consists of two columns connected by a support beam from which the monorail hangs. With two or more frames, monorail spans can be any length. Typical system sizes require only a standard 6 reinforced concrete surface Larger systems may require foundations, but they are smaller than the foundations required by cantilevered systems Heights and clear spans available per application T-Frame Systems Each frame consists of a foundation-mounted column topped with a beam that forms the T. With two or more frames, the parallel monorails can be designed to span any length. Service two lines of vehicles with only one row of columns Application Options Single, dual, or multiple tracks for use by one, two, or multiple workers Custom designs for your facilities unique demands; includes custom-sized cantilevers and/or support structures Optional telescoping monorail permits temporary extension of track for increased flexibility Coverage Area 22 RIGID LIFELINES

23 Inverted-L Freestanding Monorail Design Freestanding monorails hung to follow workers paths Support Structures Three different designs, each with foundation-mounted, freestanding columns supporting beam-attached trussed track(s) Advantages Long spans of fall protection coverage in areas without existing structures Examples Railcar Sidings Inverted-U Freestanding Monorail Truck Loading, Securing, & Tarping Tank Car Loading & Servicing (e.g., water tankers) Agricultural Transportation Logging: Securing & Unloading Oil & Gas Extraction Petroleum & Coal Processing Manufacturing & Maintenance of Large Vehicles & Equipment T-Frame Freestanding Monorail RIGID LIFELINES 23

24 ENGINEERED TRACK SYSTEMS THE GRIFFIN Totally Portable Fall Protection Systems The Griffin by Rigid Lifelines provides rigid track fall protection with coverage of up to 30 off plumb. With typical overall weights of approximately 13,800 lbs., the entire system can be moved in minutes using a large forklift and leveled using the provided leveling jack plates. Quick and simple Do-It-Yourself field assembly with bolttogether components no welding required. Frequently used in exposed outdoor locations, our enclosed track design prevents dirt or ice build-up, so the trolley effortlessly follows the user s movements as they traverse tops of vehicles and other large equipment. Standard spans from 14 to 55 Standard reach starting at 9 Standard height starting at 20 Application Options Can be designed for 1 or 2 workers using either single or dual tracks Optional leveling jacks (jack plates are standard) Rolling base options: Non-pneumatic tires Steerable rolling chassis Tongue Bar Coupler (Class 3 or higher) Drawbar Eye Coupler (for Pintle hitch) Custom sizes & configurations available Coverage Area 24 RIGID LIFELINES

25 Skidded Griffin Wheel mounted options are available Design Griffin system with counterweighted base Support Structures Track(s) is held by cantilevered headers from 1 or 2 support columns attached to one of the following bases: Standard skid-mounted base, or Optional steerable rolling chassis base, or Coupler-equipped rolling chassis base Advantages Excellent for temporary applications, indoors or outdoors Fully assembled system can be lifted with large forklift or, with the proper options, rolled or towed Examples Trucks: Loading, Securing & Tarping Manufacturing & Maintenance of Large Vehicles & Equipment RIGID LIFELINES 25

26 ENGINEERED TRACK SYSTEMS FOLD-AWAY Compatible With Overhead Cranes & Space-Restricted Work Areas Rigid Lifelines Fold-Away Systems are ideal for facilities needing a fall arrest system that folds up and out of the way. When the arms are fully extended, the system provides workers with a fixed path of rigid track fall protection. Users can travel up to 30 off plumb of the track. When not in use, the track and its arms can be folded against their support columns (e.g., the wall), leaving room for large overhead cranes. Monorail spans of 40 or more allow multiple work areas to be covered by a single fall protection system. (For extremely long spans, another option is our Wall Traveling Fold-Away System) Application Options Single, dual, or multiple tracks for one, two, or multiple workers Optional locking mechanisms keep system locked in place during use or storage Larger systems using three or more arms typically have chainwheel assists or electric motors Available as standard kits or custom engineered solutions Coverage Area 26 RIGID LIFELINES

27 Wall mounted and freestanding options are available Fold-Away Wall or Column Mounted Monorail Design Trussed track hangs from two or more arms that fold away when not in use Support Structure Arms attach to existing building columns or to new freestanding columns Advantages System folds out of the way for overhead cranes Ideal for narrow bays with inaccessible ceilings Excellent for space-restricted facilities Span multiple work areas with one system Examples Railroad & Truck Transportation Facilities Utilities Food Processing Facilities Petroleum & Coal Processing Plastics & Rubber Manufacturing Primary Metals Manufacturing RIGID LIFELINES 27

28 ENGINEERED TRACK SYSTEMS WALL-TRAVELING, FOLD-AWAY Compatible With Overhead Cranes, Very Long & Wide User Paths Rigid Lifelines Exclusive: the Wall Traveling Fall Protection System. Ideal for fall protection coverage over wide areas with very long spans, this system also quickly folds away to stay clear of large overhead cranes. Its I-beam runway readily attaches to your facilities existing support columns. The Wall Traveling system can span the entire length of your building, covering multiple work areas. Application Options Manual or motorized cranks provide adjustable positioning of arm along its 180 arc Indexed stations for locking arm at any position along its 180 arc Power-driven arm travel One or two user designs Custom engineered solutions for your facilities Coverage Area 28 RIGID LIFELINES

29 Wall Traveling, Fold-Away Design Arm pivots 180 from flush against wall to extended; enclosed track is attached to underside of arm; trolley and user travel along extended arm Support Structure Arm assembly moves along I-beam that is attached to the wall s columns Advantages System folds out of the way of overhead cranes Excellent for wide and very long spans covering multiple work areas Examples Primary Metals Manufacturing Other Processing Industries (requiring long & wide protection coverage) RIGID LIFELINES 29

30 ENGINEERED TRACK SYSTEMS ROLLING A-FRAME Fall Protection Anywhere Rigid Lifelines Rolling A-Frames are the ultimate in portability for fall protection systems. Simply roll the system into position and lock into place. Coverage Area Compared to the set-up and breakdown of temporary guardrail systems, our Rolling A-Frames install much more quickly and are less likely to get in the way of production or maintenance processes. Plus, our Rolling A-Frame systems can eliminate the need for a permanently installed system, while providing coverage to virtually every location in your plant. Available exclusively as custom engineered solutions for your facilities. Application Options Single, dual, or multiple tracks for one, two, or multiple workers Manual leveling jacks Outrigger arms with jack Foam-filled pneumatic tires Large diameter wheels to ease positioning Power drives 30 RIGID LIFELINES

31 Rolling A-Frames Design Rolling A-Frame with trolley track installed on bottom of top beam Advantages Highly portable fall protection coverage Examples Aircraft Maintenance & Manufacturing Large Vehicle Maintenance & Manufacturing Oil & Gas Drilling & Extraction Mining & Excavating Utilities RIGID LIFELINES 31

32 ENGINEERED TRACK SYSTEMS SINGLE & MULTIPLE POST SUSPENSION Compact, Economical Systems For Obstacle-Filled Areas Rigid Lifelines Single and Multiple Post designs deliver fall protection coverage to space-restricted areas and/or areas where conventional multiple columns cannot be installed due to obstacles. Single and Multiple Post Systems can also be very economical, requiring fewer foundations and 60% less steel than conventional designs. Single Post Systems Requires only one foundation Single post is ideal for very space-restricted or obstacle-filled areas Standard span lengths from 10 to 40, at virtually any height Custom designs including extra long cantilevered beams Multiple Post Systems Requires fewer foundations than other designs Span lengths start at 60 and, with additional posts, are unlimited Fall protection at virtually any height Application Options Can be engineered for single or twin bays (tracks on both sides of posts) Single, dual, or multiple tracks for one, two, or multiple workers Portable designs with counterweighted bases are available for single post systems Coverage Area 32 RIGID LIFELINES

33 SYSTEMS Multi-Post Single Post Suspension Twin Bays Design Track(s) hung from cantilevered beams Support Structure Freestanding post(s), one foundation per post Advantages Very space efficient and economical systems Examples Railcar Sidings Truck Loading, Securing & Tarping Tank Car Loading & Servicing Logging: Securing & Unloading Agricultural Trucking & Mills Oil & Gas Extraction Mining Food & Beverage Manufacturing RIGID LIFELINES 33

34 ENGINEERED TRACK SYSTEMS SWING ARMS Compact, Circular Boom Systems Eliminate Swing Fall Hazard Rigid Lifelines Swing Arm Systems provide a circular or semi-circular fall protection coverage area, making them ideal for small to medium-sized work areas. Coverage Area Both the Swing Arm and its trolley follow the worker, keeping the trolley positioned directly above the user at all times and thereby minimizing swing fall hazard. When not in use, the Swing Arm can be swung back to make way for overhead cranes. Fall protection spans range from 2 to 30, with either 200 or 360 arm pivoting. Application Options Can be engineered for single or twin bays (tracks on both sides of posts) Single, dual, or multiple tracks for one, two, or multiple workers Portable designs with counterweighted bases are available Series 200 Series Series RIGID LIFELINES

35 Series FR Series 301 Series 300 Series 201 Design Track(s) attached to I-beam arm (cantilevered arm) that pivots either 200 or 360 Support Structures Swing Arm Systems are mounted either to: Existing wall columns, or Freestanding masts, either with a permanent base or a portable, counterweighted base Series 100 with portable platform Advantages Minimizes swing fall hazard by constantly positioning trolley over user s head Swings out of way of overhead cranes Excellent for small to medium-sized work areas Examples Utilities Water Transportation (e.g., water tankers) Food & Beverage Manufacturing Plastics & Rubber Manufacturing Primary Metals Manufacturing RIGID LIFELINES 35

36 ROOFTOP SOLUTIONS XSPLATFORMS ROOFTOP SYSTEMS XS Linked Cable Systems 36 RIGID LIFELINES

37 Since 1995, XSPlatforms has built a compelling track record designing, manufacturing, assembling, inspecting, and managing rooftop fall protection systems worldwide. XSPlatforms systems are made to measure and comply with all relevant legislation and regulations, and are ergonomic and durable. We train users, perform risk assessments, work in accordance with ISO 9001:2008 and provide consulting services worldwide. What is more, our customers can feel confident that we understand their business, and we can come up with innovative answers to increasingly complex questions, time and again. That is why we develop and engineer our products as if our own lives depend on them. Whose Responsibility Is Rooftop Safety? Architect/Engineer Principal Contractor & Sub-Contractors Safety Manager/Engineer Facilities Manager Building/Facilities Owner Where Can XSPlatforms Systems Be Used? Roof access points, including roof hatches and ladders XS Guardrail Systems Roof edges Around mechanical and engineered systems, such as HVAC units, solar panels, antennas, satellite dishes, lighting systems, signage, etc. Walkways Skylights And all other roof areas requiring access for inspections and general maintenance RIGID LIFELINES 37

38 ROOFTOP SOLUTIONS WHY XSPLATFORMS CABLE SYSTEMS? Why Specify XSPlatforms Horizontal Lifeline Systems For Rooftop Fall Protection? Reliability XSPlatforms is the first in the industry to be certified by the TÜV quality institute to ISO 9001:2008 with each step of the production from design to shipping performed to certified procedures. In addition, all parts have a unique serial number for quality assurance and traceability. Optimal Freedom Of Movement with Continuous Attachment XS Linked systems allow you to move freely while always connected to the cable lifeline as you traverse all anchor points, including curves, corners, and ridge tops. The XS Slider traveler (aka glider or trolley) moves smoothly along the lifeline, while permitting you to work on both sides of the steel cable path. Integrated Fall Arrestor The XS Impact and XS Impact 360 anchoring points contain an intelligent reaction mechanism that bends in the direction of the fall to absorb the shock. This Integrated Fall Arrestor must be used with a deceleration device a Self-Retracting Lanyard (SRL) or a Shock-Absorbing Lanyard (SAL) so forces remain below 900 MAF (Maximum Arresting Force in lbs). Anchors Install 4x Faster The XS anchor points use a separate base plate that you fasten directly to the roof s deck. In most cases, you just need one toggle fastener, compared to competitors 4 or more fasteners per anchor. Totally Top Mounted Mounts completely on top of insulation and roofing material (e.g., membrane) to minimize disturbance to your roof. Plus, you eliminate the time-consuming and difficult under the roof work of finding structural mounting points as required by other systems. Maximum Protection of Roof XS Impact and XS Impact 360 anchoring points can be used on all roof types thanks to the high absorption properties of the integrated fall arrestor. The bending arrestor ensures that even extremely light and fragile roof constructions sustain only slight (or no) damage in the event of a fall. 38 RIGID LIFELINES

39 Universal Anchors Installation kits are available for a wide range of roofing surfaces and roofing decks steel, concrete, hollow core concrete, and plywood as thin as 1/2 (12mm). Materials used are compatible with any sealing material plastic or bitumen. Longer Distance Between Anchors The XS Impact series fall arrestor allows greater distances between two anchoring points: up to 49.2 (15m), depending on roof configuration. Fewer anchoring points means faster installation, inspections, and maintenance. Plus, the anchor s post height allows for the use of an SRL (Self-Retracting Lanyard), while lifting the connection point above any layers of roofing aggregate (rocks). Easy To Inspect All XS anchoring points can be inspected at any time, both visually as well as through a pull-test without activating the anchoring point. The strength of the attachment to a concrete roof can be easily verified without disassembling the anchoring point. Durability Extensive use of high-grade stainless steel and aluminum means very low-maintenance for years to come. Easy To Repair After a fall, an anchoring point is easily replaced. Thanks to the separate base plates (which are usually not damaged by a fall and therefore do not need to be replaced) this is a simple, relatively inexpensive step that requires no new penetrations to the roof. Typically, the topping component is removed, the bending kit post is replaced, and the topping component is reinstalled; there is no need to cut or remove the cable. Meets All International Rooftop Fall Protection Standards ANSI/ASSE Z OSHA , CAN/CSA Z RIGID LIFELINES 39

40 ROOFTOP SOLUTIONS XS SYSTEMS SELECTOR GUIDE Systems For Rooftop Fall Protection SAFE ZONE XS Linked Cable System Full Roof Perimeter Fall Protection SAFE ZONE XS Linked Cable System Single/Multi Span Fall Protection SAFE ZONE XS Single Anchor System Point to Point Fall Protection SAFE ZONE XS Guardrails Full Roof Fall Protection 40 RIGID LIFELINES

41 XS System Selector Guide XS Single Anchor System Point to Point Engineered Fall Arrest System XS Linked Cable System Single/Multi Span Engineered Fall Arrest System XS Linked Cable System Full Roof Perimeter Engineered Fall Arrest System XS Guardrail Systems Protection Level Budget Fall Protection Economical Fall Protection Practical Fall Protection Optimal Fall Protection Main System Components XS Globe or XS Impact 360 Anchor Points XS Cable (lifeline), XS Impact Anchor Points, XS Slider Pro XS Cable (horizontal lifeline), XS Impact Anchor Points, XS Slider Pro XS Guardrails Maximum Number of Users 1 per anchor point 4 per span/system 4 per span/system No limit Required User Training and System Knowledge Maximum Distance Between Anchor Points/Supports Advanced Intermediate Basic None Up to 20' (6m) Up to 49' (15m) Up to 49' (15m) 8' (2.44m) Roof Type Metal, Wood, Concrete, Hollow Core Concrete, Standing Seam Metal, Wood, Concrete, Hollow Core Concrete, Standing Seam Metal, Wood, Concrete, Hollow Core Concrete, Standing Seam No limits Installation (All are top-mounted onto any roof type/surface) Multiple anchor points normally placed up to 20' (6m) apart and at least 13' (4m) from roof's edge. Permanent stainless steel cable horizontal lifeline system installed on roof areas where specific worker access is required. The use of additional Globe anchors may be required to minimize severe swing fall concerns. Permanent stainless steel cable horizontal lifeline system installed along the perimeter of the roof, normally set back at a distance of 6 to 12 (2m to 4m) from the edge. Fast-installing guardrail systems with straight, curved or folding uprights (posts). Freestanding weighted systems are either permanent or temporary. Key Properties Worker must approach and attach to anchors from a safe zone. Promotes "hands free" horizontal mobility. Points of access must be identified and swing fall hazards addressed. Promotes "hands free" horizontal mobility. Perimeter coverage allows for unlimited points of system access for workers. No user knowledge needed. North American Standards ANSI/ASSE Z OSHA , CAN/CSA Z259 Warning - When selecting a system, if the required scope of work at any time exposes a worker to a fall hazard, they must attach to the XS system with a deceleration device or lanyard that has a 900 lb MAF rating. If it is determined that the required scope of work will not expose a worker to a fall hazard, then a fixed length lanyard or device may be used as part of a fall restraint system. All systems are designed for worst case fall arrest and therefore Rigid Lifelines recommends the use of devices and lanyards rated with a 900 lb MAF RIGID LIFELINES 41

42 ROOFTOP SOLUTIONS XS LINKED CABLE SYSTEMS Systems For Rooftop Fall Protection Experience the patented design of XSPlatforms Permanent Rooftop Anchor fall protection systems. XSPlatforms uses a versatile design that functions on steel, concrete, wood, or metal decking roof materials for any angle. This system is perfect for use on commercial buildings such as industrial warehouses, hotels, casinos, offices, and all types of manufacturing plants. With three different types of anchorages, it s easy to find a solution that can address almost any application. Explore the illustrations below to learn more about common XS system designs and the main components. Flat Roof Applications A XS Globe Anchor Used as a stand-alone anchor, either in a Point-to-Point system, or on corners of a roof in an XS Linked Cable System to prevent the swing effect in case of a fall. XSGlobe Eye with 360 rotation mounted on an XSBase Plate. B XS Intermediate The XS Intermediate mounted on an XS Impact Anchor. XS Linked Cable Systems can be installed up to 4 times faster than other systems thanks to the patented XS Toggle Anchor design (XS Toggle Anchors available on all XS anchor systems). The XS Toggle Anchor only requires one hole to be drilled during installation, unlike other rooftop systems that can require up to four holes per anchorage (if not more). The XS anchor design also allows the fall protection installation process to be more efficient by only requiring anchorage installation every 40 feet. Plus, minimizing the number of holes that need to be drilled will dramatically reduce damage to the actual roofing material. Remember, fewer holes will lower the opportunities for leaks. Roof Penetration Comparison XS Linked Cable System Horizontal Lifeline Length (cable) 480 Anchorage Points Required (total) 14 Roof Penetrations (total) 14 Competing Systems Horizontal Lifeline Length (cable) 480 Anchorage Points Required (total) 22 Roof Penetrations (total) RIGID LIFELINES

43 C XS Edge 45 D XS Terminal Clip E The XS Edge 45 enables the direction of the lifeline cable to be changed. Features an XS Edge 45 with an XS Impact Anchor. The XS Terminal Clip is used to close an XS Linked Cable System and can be used on a corner or straight run. It features an XS Startpoint, XS Hold, and XS Tensioner mounted to an XS Impact Anchor. XS Edge 90 The XS Edge 90 enables the direction of the lifeline cable to be changed. Features an XS Edge 90 with an XS Impact Anchor. F XS Tensioner II The XS Tensioner II features an XS Startpoint, XS Hold, and XS Tensioner mounted to an XS Impact Anchor. G XS Terminal The XS Terminal features an XS Startpoint, XS Hold, mounted to an XS Impact Anchor. E B Sloped Roof Applications RIGID LIFELINES 43

44 ROOFTOP SOLUTIONS LINKED CABLE SYSTEM COMPONENTS Basic Component Overview XS Impact The XSImpact can be used to support the XSLinked Cable System or as a stand-alone anchorage point. The anchorage point conforms to ANSI/ASSE Z , OSHA , , CAN/CSA Z259. The anchor s bending kit fall arrestor will not be activated until a force of 675 lbf (3kN) is applied. The anchor is tested against a continuous force of 2250 lbf (10kN). The ultimate strength after deployment is greater than 4500 lbf (20kN). Features an aluminum base plate with a stainless steel AISI 304 (316 available) threaded receiver (aka throat ) that accepts the bending kit post. XS Base Plate Aluminum base plate with a stainless steel AISI 304 (316 available) threaded receiver (aka throat ) that accepts the bending kit post. Attachment of the XSBase Plate depends on the roof s deck material. Use XSToggle Anchor (11300) on wooden or steel roof decks and the XSMechanical Anchor (11400) on concrete or hollow-section concrete roofs. XS Bending Kit Posts and Bending Kit Post Fall Arrestor will not be activated until a force of 675 lbf (3kN) is applied. The anchor is tested against a continuous force of 2250 lbf (10kN). The ultimate strength after deployment is greater than 4500 lbf (20kN). The model is made from aluminum and 304 grade stainless steel. The model is made from aluminum and 316 grade stainless steel. XS Toggle Anchor The XSToggle Anchor is used for fixing the anchorage point to steel and 3/4 (18mm) or thicker plywood roof deck. Stainless steel AISI 304 (316 available) 44 RIGID LIFELINES

45 XS Mechanical Anchor The XSMechanical Anchor is used for fixing the anchorage point to concrete and hollow core concrete (strength class at least C40/50 or 5800 psi). This is a Fischer anchor specially developed for high strength mounting in concrete. Stainless steel AISI 304 (316 available) with galvanized steel expansion anchor ( sleeve ). XS Globe Eye The XSGlobe is used as a stand-alone anchorage point. Can be mounted to the XSBase Plate. The XSGlobe Eye rotates 360, allowing you to move in any direction. The anchorage point meets ANSI/ASSE Z , OSHA , , CAN/CSA Z259. Stainless steel AISI 304 (316 available) XS Safety Eye Replacement topping component for the XSImpact post. XS Terminal (Hold) One end is swaged to the lifeline. The other end is connected to an XSImpact anchorage point, with a stainless steel AISI 304 socket head screw M12 x 35mm. Stainless steel AISI 304 (316 available). XS Tensioner II system Consists of XSStartpoint, XSHold, and XSTensioner. The XSStartpoint (and its stainless steel threaded shaft) acts as the attachment point between the XSHold and the XSTensioner. The XSTensioner is used for tightening the cable. Correct tension of the cable ensures correct functioning of all system components in the event of a fall. Stainless steel AISI 304 (316 available) RIGID LIFELINES 45

46 ROOFTOP SOLUTIONS LINKED CABLE SYSTEM COMPONENTS Basic Component Overview XS Intermediate The XSIntermediate positions the lifeline cable on a XSImpact post so you can freely pass by the anchor without needing to disconnect from the lifeline. It can be installed in many different configurations and at regular intervals to ensure the optimum distribution of forces along the lifeline. Stainless steel AISI 304 (316 available). XS Edge The XSEdge 45 enables the direction of the lifeline cable to be changed. It is shaped specifically to allow you to move safely without needing to disconnect from the lifeline. Stainless steel AISI 304 (316 available). XS Edge The XSEdge 90 enables the direction of the lifeline cable to be changed. It is shaped specifically to allow you to move safely without needing to disconnect from the lifeline. Stainless steel AISI 304 (316 available). XS Slider The XSSlider traveler (aka glider or trolley) connects the deceleration device (SRL or SAL) to the horizontal lifeline (cable). Its unique shape and design enables the smooth passage through anchorage points without the need to ever disconnect from the lifeline. Users are able, nonetheless, to connect or disconnect at any location along the cable. The locking design makes inadvertent disconnections virtually impossible. Stainless steel AISI 304 (316 available) XS Cable Stainless steel AISI 316. Diameter: 5/16 (8mm) Construction: 7x7 (7 wire bundles, 7 wires per bundle) 46 RIGID LIFELINES

47 XS Xtrusion For installations on standing seam roofs. The XSXtrusion is used to support the XSLinked Cable System or as a stand-alone anchorage point in combination with an XS Safety Eye 360. Includes the Bending Kit Fall Arrestor. Stainless steel AISI 304 and aluminum. Extremity & Corner Fixation Screws The extremity and corner fixation is a set of screws used for fixing corners and extremity posts of the XSLinked lifeline system onto steel and wooden roof decks. The screws are inserted into the pre-drilled holes in each corner of the XSBase Plate and XSBase Plate Extra. The length of the screws depends on the thickness of the insulation material. The screws provided are suitable for most applications. If you require different screws, please contact our sales department. Make sure that the Ø6 screws you use are at least 35 mm (1.5 ) longer than the thickness of the insulation! Screws are galvanized steel. XS Base Plate Extra The XSBase plate extra is used beneath the XSBase Plate for installing the XSImpact, XSGlobe, and XSImpact 360 on plywood decks with a minimum thickness of 3/4 (18mm) Aluminum XS Adapter Set The XSAdapter is used under the XSBase Plate to assemble the XSImpact, XSGlobe, and XSImpact 360 on plywood decks with a minimum thickness of 1/2 (12mm). The aluminum adapter plate is mounted to the roof using the four provided M10 XS Toggle Anchors. Stainless steel AISI 304 (316 available) RIGID LIFELINES 47

48 ROOFTOP SOLUTIONS FAST ANCHOR INSTALLATION For Steel Deck Roofs Features the XSToggle Anchor; suitable for all types of steel roofs (minimum 0.03 or 0.75mm thick). XS Impact Anchor Installation: XS Globe Anchor Installation: For Concrete Deck Roofs Features the XSMechanical Fischer anchor for high-strength mounting into concrete and hollow core concrete (strength class at least C40/50 or 5800 psi). XS Impact Anchor Installation: XS Globe Anchor Installation: 48 RIGID LIFELINES

49 For Wooden Deck Roofs Min. 3/4 (18mm) Plywood Featuring the XSToggle Anchor and XSBase Plate Extra. XS Impact Anchor Installation: Shown here with a set of four screws for extremity and corner fixation; the screws go through the pre-drilled holes in both the XSBase Plate and XSBase Plate Extra. The extremity and corner fixation screws (11500) are also used on steel roofs, as well as wooden ones. XS Globe Anchor Installation: For Wooden Deck Roofs Min. 1/2 (12mm) Plywood Features the XSAdapter Set: the aluminum adapter plate is mounted using four XSToggle mini anchors. XS Impact Anchor Installation: Note: the waterproofing layer (aka capping sheet ) is typically specified by your roofer. XS Globe Anchor Installation: RIGID LIFELINES 49

50 ROOFTOP SOLUTIONS XS GUARDRAIL SYSTEMS Maximum Functionality and Aesthetics XS Fixed The XSFixed is a freestanding, straight upright for securing the guardrail tubes in position. XS Flex Maximum protection with minimal visual impact. The straight guardrails in the XSGuardrail series are also available in a collapsible (XSFlex) version, making them only visible when roof work is actually being performed. The XSFlex is a freestanding, fold-away upright for securing the guardrail tubes in position. XS Curved The XSCurved is a freestanding curved upright for securing the guardrail tubes in position. The curved designs provide extra safety (by keeping people further from the roof edge) and, thanks to their attractive design, can accentuate the architectural design of your building. XS Fixed XS Flex 50 RIGID LIFELINES

51 XS Curved RIGID LIFELINES 51

52 ROOFTOP SOLUTIONS XS GUARDRAIL SYSTEMS For Rooftop Fall Protection No Roof Penetrations, No Leaks XSGuardrails use a freestanding design that requires no drilling into your roof, so your roof s waterproofing capacity is unaffected. Long stand bases (beams) and concrete counterweights keep the freestanding system securely in place. Because the system does not need to be attached to the roof, it is suitable for virtually any roof type, including standing seam roofs, built-up roofs (BUR), and secret fix roofs. Flexible: Any Installation Can Be Permanent or Temporary Suitable for almost all roofs with slopes between 0 and 15, XSGuardrails can also be used on working platforms and technical terraces. Whether permanent or temporary, the installation is done virtually the same way. (One exception: XSReclamps can be more convenient for temporary installations than using XSClamps.) Permanent or temporary: XSGuardrails give facility owners the ultimate in system flexibility. The Highest Level of Protection, With No User Training Needed XSGuardrails turn your entire rooftop into a safe access area with: No limits on the number of users No Personal Protection Equipment (PPE) needed No special precautions required No specific fall protection training necessary 52 RIGID LIFELINES

53 Install 800 to 1000 A Day Two people can install between 800 to 1000 (250 to 300 meters) of guardrail per day. Because the components click into place, practically no tools are required just one special wrench. For increased installation safety and speed, the knee and hand rails are clicked into place from above, instead of passed through the uprights from the side. Traceability Means Accountability For 100% quality accountability, XSPlatforms gives every product its own production number in combination with its production date. Optional Toe Plate For buildings with flat roofs that have no parapets or lips, the XSGuardrail can be easily equipped with an integrated toe plate to prevent materials from rolling or sliding off the roof RIGID LIFELINES 53

54 ROOFTOP SOLUTIONS MAIN COMPONENTS XS Guardrail System XS Fixed These straight uprights are placed 8 (2.44m) apart to support the XSGuardrails. Each order includes the following: XSFixed aluminum upright XSClamp (2x) aluminum Self-Drilling Screw - stainless steel AISI 304 (connects horizontal beam to upright) Hex Bolt M8 - stainless steel AISI 304 (connects horizontal beam to XTP-Mass) Closure Ring - stainless steel AISI 304 (plain washer used with self-drilling screw 21120) Protection Sole rubber (goes under the horizontal beam, directly beneath the upright beam, to protect the roof) XSReclamp (2x) - stainless steel AISI 304 with plastic cap (used to clamp the guardrails tubes in a temporary XTP-Guardrail system) XSMass PVC-coated concrete, 54 lbs (20.4 kg) Note: Horizontal Beams (3m) or (6m) are sold separately. XS Flex These foldable uprights are placed 8 (2.44m) apart to support the collapsible XSGuardrails. Each order includes the following: XSFlex aluminum upright XSClamp (2x) aluminum Hex Bolt M8 - stainless steel AISI 304 (connects horizontal beam to XTP-Mass) Protection Sole rubber (goes under the horizontal beam, directly beneath the upright beam, to protect the roof) XSReclamp (2x) - stainless steel AISI 304 with plastic cap (used to clamp the guardrails tubes in a temporary XTP-Guardrail system) XSMass PVC-coated concrete, 54 lbs (20.4 kg) Note: Horizontal Beams (3m) or (6m) are sold separately. 54 RIGID LIFELINES

55 XS Curved These curved uprights are placed 8 (2.44m) apart to support the XS Guardrails. Each order includes the following: XSFixed aluminum upright XSClamp (2x) aluminum Self-Drilling Screw - stainless steel AISI 304 (to connect horizontal beam to upright) Hex Bolt M8 - stainless steel AISI 304 (to connect horizontal beam to XS Mass) Closure Ring - stainless steel AISI 304 (washer used with self-drilling screw) Protection Sole rubber (goes under the horizontal beam, directly beneath the upright beam, to protect the roof) XSReclamp (2x) - stainless steel AISI 304 with plastic cap (used to clamp the guardrails tubes in a temporary XS Guardrail system) XSMass PVC-coated concrete, 54 lbs (20.4 kg) Note: Horizontal Beams (3m) or (6m) are sold separately. XS Standing Seam Kit Used to make an anchorage point on standing seam roofing for support of the XSGuardrail system. Meets ANSI/ASSE Z , OSHA , , CAN/CSA Z259. Includes: XSBase Steel Deck - aluminum XSMounting Kit - stainless steel AISI 304 (316 available) Gasket rubber XS Built-Up Roof (BUR) Kit Used to make an anchorage point on a roof using a built-up roof (BUR) membrane for the support of the XSGuardrail system. Meets ANSI/ASSE Z , OSHA , , CAN/CSA Z259. Includes: XSBase Steel Deck - aluminum XSMounting Kit - stainless steel AISI 304 (316 available) Gasket - rubber RIGID LIFELINES 55

56 ROOFTOP SOLUTIONS MAIN COMPONENTS XS Guardrail System XS Secret Fix Kit Used to make an anchorage point on a roof with a secret fix profile for support of an XSGuardrail system. Meets ANSI/ASSE Z , OSHA , , CAN/CSA Z259. Includes: XSBase Steel Deck - aluminum XSMounting Kit - stainless steel AISI 304 (316 available) Gasket - rubber XS Clamp Used to clamp the guardrail tubes to the upright in a permanent or temporary XS Guardrail system. Aluminum. XS Reclamp Used to clamp the guardrail tubes to the upright for a temporary XSGuardrail system. Stainless steel AISI 304 with plastic cap. XS Edge 45º Used to construct a 45 bend in an XS Guardrail system. Two pieces are needed for each corner. Aluminum. XS Edge Xtra Used to construct a custom angle bend in an XSGuardrail system. The bending connection is fixed by the installer by tightening a hex screw. Two pieces are needed for each corner. Aluminum. XS Edge 90º Used to construct a 90 bend in an XSGuardrail system. Two pieces are needed for each corner. Aluminum. XS Connect Used to connect the handrail to the knee rail in an XS Guardrail system. Aluminum. 56 RIGID LIFELINES

57 XS Connected Used to make a connection between an XSGuardrail system and a wall. Tube is welded to mounting flange with 4 pre-drilled mounting holes. Two pieces are needed for each wall connection. Stainless steel AISI 304. Screws for mounting to wooden walls, concrete walls, brick/stone walls, and steel walls sourced locally. XS Joint Used to make connections between XSTube, XSEdge 45, XSEdge 90, and XSConnect components. Aluminum. XS Tube / Used as a hand or knee rail in XSGuardrail systems. Clamps into the XSFixed, XSFlex, and XSCurved uprights using the XSClamp or XSReclamp. Aluminum is 9.84 (3m) long is (6m) long XS Entry Used as access door to a roof, caged ladder, or hatch. The XSEntry is placed between two uprights as part of an XS Guardrail system. Aluminum. XS Mass Used as counterweights for the XSFixed, XSFlex, and XSCurved uprights. The counterweights are fixed to the horizontal (base) beam by an M8 hex bolt. For all free ends, a second, stacked counterweight is required; the two weights are fixed to the horizontal beam via an extra-long hex bolt. 54 lbs. (20.4 kg). PVC-coated concrete. XS Toe Board / Used to add a toe board to an XSGuardrail system on flat roofs that have no parapets or lips so as to prevent materials from rolling or sliding off the roof. The XSToe Board is installed by clicking it onto the XSToe Board Bracket and then tightening it with a screw. Aluminum is 4.46 (1.36m) long is 7.41 (2.26m) long XS Toe Board Bracket / The XSToe Board Bracket is installed by screwing it onto the XS upright. (Uses the same screw as is used for fastening the XS upright to its horizontal beam.) Aluminum XSToe Board Bracket XSToe Board Bracket End RIGID LIFELINES 57

58 FALL PROTECTION SOLUTIONS HARNESSES AND ACCESSORIES 58 RIGID LIFELINES

59 RIGID LIFELINES 59

60 HARNESSES FULL BODY SAFETY HARNESSES Standard, XL, Deluxe, & Women s Rigid Lifelines Full Body Fall Protection Harnesses feature fully-adjustable designs for the comfortable, secure fit of virtually all body types. Universal Standard Harness These harnesses feature world-class stitching and exclusive engineering details for quick inspection, donning, adjustments, and connection to fall protection systems. Universal Standard Harness Use: Meet or exceed all applicable OSHA and ANSI requirements when used with a complete fall arrest, fall restraint, or emergency rescue system For workers up to 310 lbs, including tools Donning & Adjustments: 5 points of adjustment: 2 leg, 2 torso/shoulder, 1 chest Each torso/shoulder strap has a fast-adjusting, spring-tension buckle at hip level; just push down on the glide bar and move the strap up or down to size to your body Oversized tongue buckles on each leg strap for swift, secure adjustments Colored webbing for quick orientation of straps Instruction manual in English and Spanish Design & Construction: Abrasion-resistant polyester webbing lasts longer and is more durable than nylon webbing Large D-ring permits easy connections and connector compatibility A lanyard keeper (a small D-ring on your chest strap) keeps the lanyard at hand when you re off-line Strap keepers contain any extra strap Zinc-plated steel hardware for corrosion resistance, superior strength, and durability Inspections Aids: Two fall indicators (immediately below D-ring attachment) for instant inspection before each use Sewn-in tag for annual inspections 60 RIGID LIFELINES

61 Universal Deluxe Harness Universal Deluxe Harness Has all the features of the Standard Harness, plus: A comfort pad that wraps around the lower back and hips, providing ergonomic support all day long The pad s abdominal strap also provides support to the front of user s torso The tongue buckle on the abdominal strap is an additional point of adjustment for improved harness fit Appreciated by workers who need to wear the harness for long periods of time Universal XL Standard Harness Universal XL Standard Harness Has all the features of the Standard Harness, but with reinforced webbing to accommodate workers up to 400 lbs, including tools RIGID LIFELINES 61

62 HARNESSES FULL BODY SAFETY HARNESSES Standard, XL, Deluxe, & Women s Deluxe Women s Harness Use: Meet or exceed all applicable OSHA and ANSI requirements when used with a complete fall arrest, fall restraint, or emergency rescue system For workers up to 310 lbs, including tools Deluxe Women s Harness Donning & Adjustments: 5 points of adjustment: 2 leg, 2 torso/shoulder, 1 chest Each torso/shoulder strap has a fast-adjusting, springtension buckle at hip level; just push down on the glide bar and move the strap up or down to size to your body Oversized tongue buckles on each leg strap for swift, secure adjustments Colored webbing for quick orientation of straps Instruction manual in English and Spanish Design & Construction: Abrasion-resistant polyester webbing lasts longer and is more durable than nylon webbing Large D-ring permits easy connections and connector compatibility A lanyard keeper (a small D-ring on your chest strap) keeps the lanyard at hand when you re off-line Strap keepers contain any extra strap Zinc-plated steel hardware for corrosion resistance, superior strength, and durability Inspections Aids: Two fall indicators (immediately below D-ring attachment) for instant inspection before each use Sewn-in tag for annual inspections 62 RIGID LIFELINES

63 Harness Selector Guide Model Use Total Weight Limit (user & tools) Webbing D-Ring Connection Leg Strap Buckles Chest Strap Buckle Ergonomic Comfort Pad & Abdominal Strap Shoulder Strap Buckles Universal Standard Universal XL Standard Universal Deluxe Fall Protection, Fall Restraint, Emergency Rescue Systems Universal Women s Up to 310 lbs Up to 400 lbs Up to 310 lbs Up to 310 lbs Long-Lasting Polyester Dorsal (upper middle back) Location Heavy-duty, oversized tongue with grommets Quick Attachment Style (solid steel) n/a n/a Yes Yes Spring-Tension Buckles with Glide Bar Points of Adjustment Warning - Applications involving aggressive atmospheres and environments may require the use of specialized Fall Protection Harnesses. Please contact us for more information. Spring-Tension Glide Bar Buckle on (vertical) torso/ shoulder straps Quick-Attachment Buckle on chest strap Lanyard Keeper on chest strap Fall Indicator Tags (two) next to D-ring RIGID LIFELINES 63

64 SELF-RETRACTING LANYARDS SELF-RETRACTING LANYARDS Reliability, Safety, Versatility Stop Falls In Two Feet or Less We offer six different Rigid Lifelines Self-Retracting Lanyards to meet a variety of fall protection applications from everyday indoor maintenance checks to challenging jobs in aggressive environments. During a typical free fall, our cam-driven, locking pawls ensure the fall is arrested in 2 feet or less. All Rigid Lifelines SRLs reduce fall forces imposed on your workers to just 900 lbs, or less, of Maximum Arresting Force (MAF). We offer SRL models with lengths from 18 to 50 feet. The models include three with leashes made from 3/16 diameter galvanized aircraft cable, one with polyester webbing, and two with 3/ stainless steel cable. Use our Selector Table as a quick guide to all of our SRL models. Our sales representatives will help confirm that your selection is appropriate for your intended uses and environments. 64 RIGID LIFELINES

65 SRL Models* SRL Selector Guide Max. Weight (worker with tools) Max. Fall Force 310 lbs maximum (90 lbs minimum) 900 lbs or less Maximum Arresting Force (MAF) Length of Leash Application Environment* Leash Material Leash Durability Indoors, Outdoors Galvanized Aircraft Cable 3/16 diameter Resistant to abrasions, UV Indoors, away from direct sun Polyester Webbing 1 wide Resistant to abrasions Harsh Environments (e.g., Chemical or Coastal Salt Sprays, Cleanrooms), Indoors, Outdoors 303 Stainless Steel Cable 3/16 diameter Resistant to abrasions, chemicals, UV Housing Materials Rugged Thermoplastic Case Zinc-plated Full Steel Case Rugged Thermoplastic Case All Non-Corrosive Materials: 303 Stainless Steel Case, Swivel Snaps, Power Retraction Springs; additional components in bronze or composites Housing Durability Durable, resistant to corrosion Extremely durable, resistant to UV, most solvents, and corrosion from chemical and coastal salt sprays Fall or Load Monitoring Red Fall Indicator on Top Swivel Snaphook with Load-Indicating Swivels Red Fall Indicator on Top Swivel Snaphook with Load-Indicating Swivels Independent, Cam-Driven, Locking Pawls 2 Pawls 3 Pawls 2 Pawls 3 Pawls Hook Materials Zinc-plated, Forged Steel Stainless Steel Compliance Standards ANSI Z & ANSI A10.14** Meets or exceeds OSHA regulations Weight 7.5 lbs 25 lbs 26.8 lbs 6.8 lbs 25 lbs 26.8 lbs Height, fully retracted Width Depth * Confirm your application environment(s) and selection with us prior to ordering. ** The former ANSI standard still used by some companies (e.g., construction). Specifications subject to change without notice RIGID LIFELINES 65

66 SELF-RETRACTING LANYARDS SELF-RETRACTING LANYARDS Reliability, Safety, Versatility Model 4015 and 4020 (Z359.1 Compliant) Model 4015 Features Supports 1 worker/tools with a combined maximum weight of 310 lbs Lightweight and rugged thermoplastic case design Model 4020 Zinc plated forged steel hooks provide superior strength Red fall indicator on top swivel allows for easy inspection Two independent cam-driven pawls help prevent freezing in place due to debris Model 4015 features 18 feet of 3/16 inch Galvanized aircraft cable Model 4020 features 20 feet of 1 inch Polyester webbing Model 4030 and 4050 (ANSI A10.14, Z359.1 Compliant) Model 4030 Features Supports 1 worker/tools with a combined maximum weight of 310 lbs 30 or 50 feet of 3/16 inch Galvanized aircraft cable Model 4050 Zinc plated full steel cases provide a durable, corrosion-resistant unit Brass brakes provide reliable operation and long life Forged steel snaphooks with load indicating swivels Three independent cam-driven pawls help prevent freezing in place due to debris 66 RIGID LIFELINES

67 Model 4031 Model 4031 and 4051 (ANSI A10.14, Z359.1 Compliant) Features Engineered for harsh working environments, including applications based near salt water or clean room environments Supports 1 worker/tools with a combined maximum weight of 310 lbs 30 or 50 feet of 3/16 inch stainless steel cable Both units manufactured of non-corrosive metals and composites, as well as stainless steel housings Stainless steel snaphooks with stainless steel load indicating swivels Three independent cam-driven pawls help prevent freezing in place due to debris Model RIGID LIFELINES 67

68 ACCESSORIES FALL SYSTEM ACCESSORIES Offset-D Locking Carabiner Carabiners provide a locking connection between a Self-Retracting Lanyard and its anchorage point. Their spring-loaded, twist-lock gate makes for quick connections and locking. The offset-d design is required for the eyebolt trolley attachment point on all Rigid Lifelines fall protection systems. In addition to fitting all of our SRLs, it is also compatible with most other manufacturers SRLs: please check with us prior to purchase. Certified to meet ANSI Z and CSA Z Each carabiner is made from cold-formed steel and individually load tested to 3600 lbs Extension Cables for Fall Arrest Lanyards For installations with very high ceilings (e.g., aircraft hangars, very high industrial bays), fall arrest systems may be mounted too high for practical access to the deceleration device. In these applications, an extension cable for a fall arrest lanyard lowers the attachment point for the deceleration device to a more accessible height. Once installed, the extension cable becomes part of the complete fall arrest system lbs fall arrest load rating 1/4 wire rope (cable) with zinc-plated O-ring and doubleaction locking snaphook Zinc-plated, forged steel hooks exceed ANSI Z Snaphook Compliance: gate strength is greater than 3,600 lbs Extension Cable Length Weight Line (3.0m) 2.5 lbs. (1.1kg) 1/ (4.6m) 3.5 lbs. (1.6kg) Galvanized Cable (6.1m) 4.5 lbs. (2.0kg) Custom extension cable lengths available upon request 68 RIGID LIFELINES

69 Retrieval Taglines for SRLs Completely retracting the SRL after each use is essential: otherwise, the SRL s internal spring remains under tension, and it quickly loses its ability to properly arrest a free fall. Retrieval taglines let users completely retract and easily retrieve Self-Retracting Lanyards that would otherwise be out of reach. Each tagline consists of webbing with two stainless steel O-rings at either end. One O-ring attaches to the SRL snaphook, and the other end is attached to a nearby structure permitting the full retraction of the SRL lifeline. Retrieval Tagline Length Weight Line (6.1m) 1.0 lbs (0.5kg) 3/ (7.6m) 1.2 lbs (0.5kg) UV-resistant Polyester (9.1m) 1.4 lbs (0.6kg) Webbing Custom extension cable lengths available upon request! WARNING: RETRIEVAL TAGLINES MUST NEVER BE USED AS AN ANCHORAGE; DOING SO COULD RESULT IN SERIOUS INJURY OR DEATH RIGID LIFELINES 69

70 WORKSHEETS ELEVATED WORKSITE ANALYSIS Project Name: Date: Project Description: Competent person (print): Competent person (sign): Elevated Surface Work Plan Questions to Consider Answers or Solutions Does company JSA (Job Safety Analysis) mitigate and address this type of work involving unprotected elevated locations? What is the job to be done? What is the location? How high is it? What is the working or walking surface like? Are there any environmental factors to consider? (Heat, cold, slippery, wet, wind, glare, etc.) Are there any hazards nearby or underneath that are exposed or could become exposed in an impact (plumbing lines, electrical exposures, protruding or impalement hazards, etc.)? Will the work require special personal protective equipment (besides fall protection)? How many will be working (buddy system)? What is the method of access to elevated work site? How will necessary and required tools and equipment be made available to the work location? Does company need to prevent activities from resulting in hazards to those below by following appropriate barricading methods to keep non-essential personnel away? Is it possible to relocate the work being done to a lower level to prevent a fall hazard. Can the work be safely completed from a ladder instead? Can an aerial (boom) lift or scissors lift be used instead (is the worker qualified to operate one?) If not, can the company install portable guardrails for the job? If not, can the company use fall restraint? If not, can the company use fall arrest? If yes, see following pages for Fall Hazard Analysis for Fall Arrest and Rescue Plan Other? 70 RIGID LIFELINES

71 Fall Hazard Analysis for Fall Arrest Questions to Consider Answers or Solutions Are there any existing approved anchorage points that can be used? Where? Are they labeled as an approved anchorage point, capable of holding 5000 lbs or more, or designed and installed to withstand a 2 to 1 safety factor as determined by a designated, qualified person? If not, can approved pre-manufactured or engineered anchorages be installed? Does the company have the right equipment (full body harness, minimum length lanyard, shock absorber, connecting hardware, I-beam strap, self-retracting lifeline, etc.) to complete a suitable personal fall arrest system (PFAS) for the application? Is there suitable clear fall distance to prevent contacting a lower level or object below? If yes, what deceleration device(s) would be suitable? If no, please describe the anticipated fall event to include any and all impediments. What is between the at risk worker and the ground or floor below? What will the worker hit on the way down? How would the worker be rescued if suspended in a harness? (Develop rescue plan) Rescue Plan A rescue plan must be developed whenever fall arrest systems are in use and when personnel may not be able to self-rescue should a fall occur. What is the emergency contact information of professional rescue services available, such as the local Fire Department, and what are the instructions for summoning immediate assistance? Is rescue equipment immediately available for this location? (Ladders, aerial devices, elevating work platforms, tripods, additional harnesses, controlled devices, elevating work platforms, tripods, additional harnesses, controlled descent devices, winches, pulleys, etc.) What obstructions are in the way of reaching the suspended worker? How will rescue be assured within 15 minutes of the occurrence of a fall to minimize the risk of further injury or death due to suspension trauma? How will the safety of the rescuers be assured as well as that of the suspended worker? What communication systems will be used between the suspended worker and rescue team? RIGID LIFELINES 71

72 MORE INFORMATION WARRANTIES Rigid Lifelines is dedicated to offering superior service and quality products to all of our customers. If you would like to contact a customer service representative, please call the following number: 1(800) We will be happy to assist you in any way that we can. These warranties do not extend to equipment which has been subject to misuse, use in excess of rated capacity, negligent operation, use beyond Rigid Lifelines published service factors, improper installation or maintenance, and does not apply to any equipment which has been repaired or altered without Rigid Lifelines written authorization. Written notice of any claimed defect must be given to Rigid Lifelines within thirty (30) days after such defect is discovered. Rigid Lifelines obligation, and Purchaser s sole remedy under this warranty is limited to, at Rigid Lifelines discretion, the replacement or repair of the equipment at Rigid Lifelines factory or at a location approved by Rigid Lifelines. Purchaser is responsible for all freight and transportation costs relating to the repair or replacement of the equipment. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER WHETHER EXPRESS, IMPLIED, OR STATUTORY. SELLER MAKES NO WARRANTY AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE EQUIPMENT AND MAKES NO OTHER WARRANTY, EITHER EXPRESS OR IMPLIED. Rigid Lifelines shall not be liable, under any circumstances, for any indirect, special, or consequential damages including (but not limited to): lost profits, increased operating costs, or loss of production. This warranty shall not extend to damages including (but not limited to): lost profits, increased operating costs, or loss of production. This warranty shall not extend to any components or accessories not manufactured by Rigid Lifelines (example: casters), other than the components and systems involved with XSPlatforms, and purchaser s remedy for such components and accessories shall be determined by the terms and conditions of any warranty provided by the manufacturer of such components and accessories. FIVE-YEAR EQUIPMENT WARRANTY The following equipment is covered under the 5-year warranty: Manually propelled Freestanding and Ceiling Mounted Traveling Bridge Systems Monorails Manually propelled ALU-TRACK Traveling Bridge Systems Manually rotated Enclosed Track Swing Arm Systems Manually propelled Rolling A-Frames Manually propelled Articulating Swing Arm Systems Rigid Lifelines Fall Protection Systems and Components Rigid Lifelines warrants the equipment and wearable end truck and trolley wheels only to be free from defects in material and workmanship for a period of five (5) years or 10,000 hours (whichever occurs first), commencing on the date of shipment to the first retail purchaser ( Purchaser ). TWO-YEAR EQUIPMENT WARRANTY: The following equipment is covered under the two-year warranty: All XSPlatforms Products Rigid Lifelines warrants all XSPlatforms products to be free from defects in material and workmanship for a period of two (2) years or 4,000 hours (whichever occurs first), commencing from the date of installation. ONE-YEAR EQUIPMENT WARRANTY: The following equipment is under the one-year warranty: Motorized products and drive components Soft Goods, including: harnesses, shockabsorbing lanyards, and self-retracting lanyards Rigid Lifelines warrants the motorized products, drive 72 RIGID LIFELINES

73 components, and soft goods only to be free from defects in material and workmanship for a period of one (1) year or 2,000 hours (whichever occurs first), commencing on the date of shipment to the first retail purchaser ( Purchaser ). Service Policy 1. Obtain as much information as possible concerning the problem through personal observation by yourself or other authorized personnel familiar with the job and equipment: include model, serial and/ or part numbers, voltages, speeds, and any other special identifying features. Be prepared to discuss the situation in detail. 2. All authorized labor charges will be based on straight time. Hourly rates, estimated man hours, and not to exceed total dollar amount required for corrections are to be agreed upon before authorization is given. There will be no allowances for overtime except in dire emergencies and then only with prior approval. 3. A verbal agreement may be reached immediately on both the method of correction and the approximate cost. A warranty authorization number will be assigned for the specific incident. A confirming written authorization will be forwarded to the distributor. 4. The distributor must send an itemized invoice, showing our release number or invoice number and warranty authorization number after authorized corrections have been made. A credit memo will be issued by accounting after the invoice has been received and approved. Warranty charges ARE NOT to be deducted from outstanding open account invoices under any circumstances. 5. Any field corrections made prior to an authorization by Rigid Lifelines will not be accepted as a warranty charge or the responsibility of Rigid Lifelines. Any modification to the equipment made without prior approval of the seller will void all warranties. A verbal authorization for modification may be obtained, in which event a warranty authorization number will be assigned for the specific modification. A confirming written authorization will be forwarded to the distributor RIGID LIFELINES 73

74 LAWS AND CODES Fall Protection Standards - ANSI & OSHA Fall protection regulations make a distinction between whether you re in General Industry or the Construction Industry. This overview first discusses what is common to both industries. The most important Fall Protection Code is ANSI Z359.2 Minimum Requirements for a Comprehensive Managed Fall Protection Program. The ANSI fall protection standard Z clearly defines all the duties and responsibilities that OSHA will require from an organization using fall protection. Furthermore, ANSI Z359.2 clearly defines issues that are generally not fully defined within OSHA law, such as hazard analysis, rescue plans, and anchorage requirements for fall restraint systems and work positioning systems. Systems thought to originally be OSHA compliant may not be, specifically if the OSHA inspector uses the General Duty Clause to cite the more detailed ANSI Z359.2 Code. A great starting reference for fall protection is the definitions section of Z359, available for free at: ASSE.org (search for Z359.0 ). General Industry Fall Protection Codes The most important standard for the safety of your general industry employees is ANSI Z359.2; the most important standard for federal law compliance is OSHA App C. ANSI Fall Protection Code Z359 (Nationally Recognized Safety Standard) is available for a nominal fee: search at ANSI.org. OSHA Fall Protection Code App C (Federal Law) is available for free: search at OSHA.gov. Construction Industry Fall Protection Codes The most important standard for the safety of your construction employees is ANSI Z359.2; the most important standard from a federal law compliance perspective is OSHA The construction industryspecific fall protection code is ANSI A ANSI Z359 Fall Protection Code (Nationally Recognized Safety Standard) ANSI A10.32 Construction Fall Protection. Both ANSI standards are available for a nominal fee: search at OSHA 1926 Subpart M App C (Federal Law), available for free: search at For a comprehensive list of ANSI and OSHA Fall Protection related standards, visit our Regulations- Standards page on: RigidLifelines.com 74 RIGID LIFELINES

75 HOW TO BUY Qualified Distributors Throughout North America Rigid Lifelines is driven by a passion for providing industry with quality user-friendly solutions to keep workers safe and more productive at elevation. To find your distributor, visit the Locate-A-Sales-Rep page on RigidLifelines.com. Or call us at: USA or Canada: or Mexico: International inquiries: RIGID LIFELINES 75

76 604 Hemlock Road Morgantown, PA USA USA & Canada: Mexico: Rigid Lifelines, Inc. All rights reserved. All specifications and product designs subject to change without notice. All trademarks are the sole property of their respective owners. #RLL-CAT0313V1