Bombardier Inc. All rights reserved 1995 Bombardier Inc. Trademark of Bombardier Inc. Litho'd in Canada
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2 Bombardier Inc. VOLUME 2 FLAT RATE TIME SCHEDULE 1996 Mach 1 Formula STX/LT2 Formula SLS Summit 500 Grand Touring 500/580/SE All rights reserved 1995 Bombardier Inc. Trademark of Bombardier Inc. Litho'd in Canada
3 SKI-DOO SNOWMOBILE 1996 MODEL VEHICLE CHASSIS ENGINE STARTER NUMBER TYPE TYPE TYPE 1049 FORMULA SLS CAN. DSA 494 M 1050 FORMULA SLS U.S. DSA 494 M 1054 FORMULA STX CAN. DSA 583 M 1055 FORMULA STX U.S. DSA 583 M 1056 FORMULA STX LT 2 CAN. DSA 583 M 1057 FORMULA STX LT2 U.S. DSA 583 M 1058 SUMMIT 500 CAN. DSA 494 M 1059 SUMMIT 500 U.S. DSA 494 M 1067 GRAND TOURING 500 CAN. DSA 494 M / E 1068 GRAND TOURING 500 U.S. DSA 494 M / E 1070 GRAND TOURING 580 CAN. DSA 582 M / E 1071 GRAND TOURING 580 U.S. DSA 582 M / E 1073 GRAND TOURING SE CAN. DSA 670 M / E 1074 GRAND TOURING SE U.S. DSA 670 M / E 1081 MACH I CAN. DSA 670 M 1082 MACH I U.S. DSA 670 M M = MANUAL START E = ELECTRIC START
4 INTRODUCTION This publication governs all warranty labor allowances for 1996 Bombardier Snowmobiles. 1. HOW DOES IT WORK We follow the procedures detailed in the Bombardier Snowmobile Shop Manual. The flat rate time is the maximum time allowed for a repair involving any given part. FLAT RATE TIME IS NOT CUMULATIVE. You must use the flat rate time given for the longest lasting operation. For example, if you had to open the crankcase to change a piston, you must use the flat rate time applicable to the crankcase. m NOTE: The flat rate time schedule was prepared by skilled mechanics using the hand tool usually found in workshops and all the special tools mentioned in the Shop Manual. 2. COMPILATION The flat rate time schedule is compiled as follows: the required time to perform the repair plus (+) 30% correction factor up to 3.0 hours and (+) 15% over 3.0 hours time with exceptions. - vehicle handling - obtaining the parts - diagnosis - cleaning - special compensation (rusted bolts) 3. HOW TO USE IT m NOTE: Unless otherwise specified, dismantling order is: top to bottom, exterior to interior, front to rear. All fractions of hours are in tenths: 0.1 = 6 minutes 0.2 = 12 minutes, and so on 4. JOB REQUIREMENTS All the flat rate times mentioned in the following pages include the required operations such as: engine timing (rotary valve and ignition), connecting rod(s) alignment, cylinder head(s) torque or use of parallel bar, use of ignition tester, piston clearance / ring end gap measurement, crankshaft to crankcase measurement, cylinder honing, pulley alignment, track tension and alignment, ski alignment, headlamp beam adjustment, engine leak test. 5. ILLUSTRATIONS The illustrations contained in this manual do not necessarily show every components of a given system as parts catalog do. Their purpose is to facilitate recognition of parts related to a flat rate time. Item numbers on illustrations correspond to the four digit Job Code. RETURN OF WARRANTY PARTS Refer to Dealer Warranty Guide. Refer to the system you need, locate part of series of parts replaced. List JOB CODE in the appropriate column on claim. SYSTEM NUMBER PAGE 01 Engine 1 02 Carburetor and oil injection system 7 03 Ignition Starter Transmission Brake Steering/controls and front suspension Rear suspension and track Body Electrical system Miscellaneous 43 III
5 SYSTEM NO.: 01 ENGINE
6 SYSTEM NO. : 01 ENGINE FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0100 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. *0101 Engine ass'y R. et R. 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3, Cylinder head cover and / or gasket 0, ,7 0,7 0, Cylinder head and / or gasket (one) 1,0 0,6 0,6 1,0 1,0 1,0 0,6 0, Cylinders and / or gaskets (all) 2,4 2,1 2,1 2,4 2,4 2,4 2,1 2,1 *** Cylinder resleeve Coolant temperature sender 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Thermostat 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Water outlet socket 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, RAVE adjust screw and / or cover and / for spring - 0,6 0, ,6 0, RAVE belows and valve - 0,6 0, ,6 0, RAVE valve rod housing and / or exhaust valve and / or rod and / or gasket - 0,7 0, ,7 0, Piston, gudgeon pin, circlip, needle bearing rings (MAG or CENTER) 2,4 2,1 2,1 2,4 2,4 2,4 2,1 2, Piston, gudgeon pin, circlip, needle bearing, rings (PTO) 2,3 2,0 2,0 2,3 2,3 2,3 2,0 2, Pistons, gudgeon pin, circlips, needle bearings, rings (MAG + PTO + CENTER) 3,0 2,7 2,7 3,0 3,0 3,0 2,7 2, Rotary valve and / or cover and / or O-ring 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 ** Rotary valve timing 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0, Rotary valve shaft (all parts) 7,3 7,3 7,3 7,3 7,3 7,3 7,3 7, Rotary valve oil inlet angular tube 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
7 SYSTEM NO. : 01 ENGINE FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0141 Water pump impeller and / or cover and / or gasket 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1, Engine rubber mounts (three or four) 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Engine rubber mounts support (three or four) 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Engine support 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1, Crankcase replace 6,8 6,8 6,8 6,8 6,8 6,8 6,8 6, Crankcase reseal and / or gaskets 6,8 6,8 6,8 6,8 6,8 6,8 6,8 6,8 *** Crankcase brass plate insert Crankshaft and / or bearings 6,8 6,8 6,8 6,8 6,8 6,8 6,8 6,8 *** Crankshaft rebuilt Exhaust manifold 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Tuned pipe - 0,3 0, ,3 0,3 0, Exhaust socket and / or connecting tube , Tail pipe - 0,3 0, ,3 0, Muffler and / or exhaust grommet and / or support 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Engine support, (front or rear LH) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Engine rubber mounts (one or two) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Coolant hose (under engine, tank to engine) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Coolant hose (tank to engine head) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Crankcase seal mag ,1 1,1 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
8 and 582 engine types only and 670 engine types only and 670 engine types only engine type only A15C28S
9 X A15C26S
10 SYSTEM NO. : 02 CARBURETOR AND OIL INJECTION SYSTEM
11 SYSTEM NO. : 02 CARBURETOR AND OIL INJECTION SYSTEM FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0200 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Air silencer ass'y any / or all parts 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Carburetor ass'y (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Carburetors ass'y (two or three) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Rubber flange (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Rubber flanges (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Throttle cable and housing 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Primer 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Oil injection pump 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0, Oil injection reservoir 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Fuel pump 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Float system any / or all parts (one carburator) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Float system any/or all parts( two carburators) 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Jet needle, throttle slide (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Jet needles, throttle slides (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 ** Carburetor cleaning and rebuilding (one) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 ** Carburetors cleaning and rebuilding (two) 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0, Main jet, needle jet, pilot jet (one) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Main jets, needle jets, pilot jets (two) 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Oil injection filter 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Oil injection line (one) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Oil injection lines (two) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Oil level sensor 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, H.A.C. system , * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
12 VM Type Type VM Summit only Summit seulement 0211 A02C26T
13 SYSTEM NO. : 03 Ignition
14 SYSTEM NO. : 03 IGNITION FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0300 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Magneto ring ass'y and / or housing flywheel 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Magneto ass'y 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0, Ignition coil 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Armature plate alone 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1, Ignition cable 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Electronic box 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 ** Timing 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Trigger coil (one) 1,1 0,7 0,7 1,1 1,1 0,7 1,1 1, Spark plug protector 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
15 A01C3ES
16 SYSTEM NO. : 04 Starter
17 SYSTEM NO. : 04 STARTER FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0400 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Rewind starter (any/or all parts) except handle 0,4 0,4 0,4 0,4 0,4 0,4 0,3 0, Electric starter ass'y ,4 1,4 1, Magnetic switch ,4 1,4 1, Pinion drive lever, armature yoke, drive housing, bushing any / or all components ,1 2,1 2, End frame, bushing, brush, pressure brush and / or all components ,1 2,1 2, Starter bracket ,4 1,4 1, Starter support ,4 1,4 1, Starter gear ,8 1,8 1, Rewind starter handle 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
18 SYSTEM NO. : 04 STARTER FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0400 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Rewind starter (any/or all parts) except handle 0,4 0,4 0,4 0,4 0,4 0,4 0,3 0, Electric starter ass'y ,4 1,4 1, Magnetic switch ,4 1,4 1, Pinion drive lever, armature yoke, drive housing, bushing any / or all components ,1 2,1 2, End frame, bushing, brush, pressure brush and / or all components ,1 2,1 2, Starter bracket ,4 1,4 1, Starter support ,4 1,4 1, Starter gear ,8 1,8 1, Rewind starter handle 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
19 A17C0PS
20 SYSTEM NO. : 05 Transmission
21 SYSTEM NO. : 05 TRANSMISSION FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0500 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Drive pulley ass'y or inner half 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, TRA governor cup and / or fixed half 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, TRA ramps and / or adjustment screws 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, TRA spring cover and/or spring and/or bushing 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, TRA slider shoes and / or springs 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, TRA sliding half, bushing and / or lever rollers 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Driven pulley fixed half 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Driven pulley sliding half 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Driven pulley outer cam and / or spring 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Driven pulley small bushing 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0, Driven pulley large bushing 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0, Countershaft (L.H.) bearing collar and / or bearing and / or bearing flange 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Countershaft 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1, Drive belt and / or guard 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0, Chaincase upper seal and / or bearing 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1, Chaincase 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1, Chaincase cover 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Chaincase upper sprocket and / or central sprocket 0,5 0,5 0,5 0,5 0,8 0,8 0,8 0, Chaincase lower sprocket 0,4 0,4 0,4 0,4 0,9 0,9 0,9 0, Chaincase drive chain 0,4 0,4 0,4 0,4 0,9 0,9 0,9 0, Chaincase tensioners 0,3 0,3 0,3 0,3 0,7 0,7 0,7 0, Tensioner adjustment screw 1,8 1,8 1,8 1,8 2,1 2,1 2,1 1, Sliding sleeve and / or fork and / or fork shaft ,5 0,5 0, Shift lever and / or shift rod ,3 0,3 0, Shift rod ball joint and / or socket ,3 0,3 0, Ring gear or damper ,4 0,4 0,4 - * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
22
23
24 SYSTEM NO. : 06 Brake
25 SYSTEM NO. : 06 BRAKE FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0600 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Brake cable / brake line 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Bracket and / or caliper and / or release spring and / or ratchet and / or lever 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Disc 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1, Brake pads 1,6 1,6 1,6 1,6 1,6 1,6 1,6 0,3 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
26 SYSTEM NO. : 07 Steering / controls and front suspension
27 SYSTEM NO. : 07 STEERING / CONTROLS AND FRONT SUSPENSION FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0700 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Ski (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Skis (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Ski runner shoes 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Ski leg (R.H.) and / or bushing 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Ski leg (L.H.) and / or bushing 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Steering arm (R.H.) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Steering arm (L.H.) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, R.H. steering arm ball joint 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, L.H. steering arm ball joint 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Tie rod (main tube / steering arm) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Tie rod (for R.H. and L.H. steering arm) 0,5 0,3 0,3 0,3 0,3 0,3 0,3 0, Tie rod cover (one) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Tie rod covers (two) 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0, Steering pivot arm 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Steering main tube ball joint 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Steering main tube 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1, Handle bar 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
28 SYSTEM NO. : 07 STEERING / CONTROLS AND FRONT SUSPENSION FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0726 Handle bar grip and / or housing and / or parking brake 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Handle bar padding 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Upper steering main tube bushing 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Lower steering main tube bushing 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Brake or throttle lever 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Swing arm (L.H. or R.H.) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Lower arm (L.H. or R.H.) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Upper arm (L.H. or R.H.) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Upper arm ball joint or cushion (L.H. or R.H.) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Shock and / or spring (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Shocks and / or springs (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Stabilizer bar 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Stabilizer bar pad or bushing 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Front swing arm decals, one or two 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
29 A15G1JS
30 A06G1LS
31 SYSTEM NO. : 08 Rear suspension and track
32 SYSTEM NO. : 08 REAR SUSPENSION AND TRACK FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0800 No labor involved N.A N.A N.A N.A N.A N.A N.A N.A 0801 Slider shoe (one) 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0, Slider shoes (two) 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1, Runner (one) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1, Runners (two) 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1, Front idler wheel and / or bearing (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Front idler wheels and / or bearings and / or shaft (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Front idler wheel support (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Front idler wheel supports (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Center idler wheel and / or bearing (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Center idler wheels and / or bearings and / or shaft (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Rear idler and / or bearing (one) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Rear idlers and / or bearings (two) 0,5 0,5 0,5 0,5 0,5 0,5 0,7 0, Rear idler wheels axle 0,5 0,5 0,5 0,5 0,5 0,5 0,7 0, Axel (stopper strap) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Track tension adjuster (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Track tension adjusters (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Runner rubber stopper (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Runner rubber stoppers (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Front arm and / or axle 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0, Front arm stopper strap or stopper bolt 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Rear arm and / or axle 0,7 0,7 0,7 0,7 0,7 0,7 0,4 0,4 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
33 SYSTEM NO. : 08 REAR SUSPENSION AND TRACK FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0841 Rear arm idler wheels (1-2) and / or shaft 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Rear arm shackle 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Rear and front arms 1,5 1,5 1,5 1,5 1,5 1,5 1,3 1, Rear torsion spring and / or wheel (one) 0,3 0,3 0,3 0,3 0,3 0, Rear torsion springs and / or wheels (two) 0,4 0,4 0,4 0,4 0,4 0, Torsion spring support 0,3 0,3 0,3 0,3 0,3 0, Spring adjustment cam (one) 0,3 0,3 0,3 0,3 0,3 0, Spring adjustment cams (two) 0,4 0,4 0,4 0,4 0,4 0, Shock and / or spring and / or bushing (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Shocks and/or springs and/or bushings (two) ,5 0, Center upper idler wheels (in tunnel) (one or two) and / or shaft 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Drive axle end bearing housing 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Drive axle bearing and / or seal 2,3 2,3 2,3 2,3 2,5 2,5 2,5 2, Drive axle sprocket and / or flange (one) 2,5 2,5 2,5 2,5 2,7 2,7 2,7 2, Drive axle and / or sprockets and / or flanges (two or more) 3,1 3,1 3,1 3,1 3,3 3,3 3,3 3, Track (one) 1,8 1,8 1,8 1,8 2,0 2,0 2,0 1, Cleats and / or guides (0-9) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Cleats and / or guides (10-14) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Cleats and / or guides (15-19) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Cleats and / or guides (20-24) 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0, Cleats and / or guides (25-29) 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Cleats and / or guides (30-34) 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
34 SYSTEM NO. : 08 REAR SUSPENSION AND TRACK FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0877 Cleats and / or guides (35-39) 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0, Cleats and / or guides (40-44) 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1, Cleats and / or guides (45-49) 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1, Cleats and / or guides (50-54) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1, Cleats and / or guides (55-59) 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1, Cleats and / or guides (60-64) 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1, Cleats and / or guides (65-70) 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 ** Drive axle sprocket repositionning 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Adjustment screw (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Adjustment screws (two) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Shock support and / or axle 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Front shock and / or spring 0,5 0,5 0,5 0,5 0,5 0,5 0,4 0, Front idler wheels and / or bearings (3 or 4) 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Front idler wheels and / or bearings (5 or 6) 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
35
36 SYSTEM NO. : 09 Body
37 SYSTEM NO. : 09 BODY FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0900 No labor involved N.A N.A N.A N.A N.A N.A N.A N.A 0901 Cab or hood (upper) 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3, Cab hinge trim and / or hinge 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Cab decals R.H. or L.H. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Cab decals all 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0, Cab latch (one or two) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Windshield 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Speedometer or tachometer or cable (or component) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Gas gauge or temperature gauge (or component) ,3 0,3 0, Speedometer drive insert 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Cargo rack ,5 0, Front bumper (outside cab) and / or hood seal 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0, Front bumper cap (L.H. or R.H.) - 0,3 0, ,3 0,3 0, Console 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Fuel tank and / or sender 0,3 0,3 0,3 0,3 0,3 1,0 1,0 1, Fuel tank cap 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0, Fuel tank grommet 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Seat ass'y or backrest 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Seat cover 0,5 0,5 1,0 0,5 1,5 1,5 1,5 0, Foam for seat 0,5 0,5 1,0 0,5 1,5 1,5 1,5 0, Bottom pan 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2, Rear foot rest ,3 0,3 0,3 - * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
38 SYSTEM NO. : 09 BODY FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 0933 Heat exchanger 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3, Rear bumper 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Fuel shut off valve 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Handle steering support 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0, Fuel level sensor ,2 1,2 1, Bumper decals or moulding - 0,3 0, ,3 0,3 0, Moulding 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Antifreeze refill cap 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0, Foot rest (front R.H.) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 *0949 Frame ass'y or front member 11,6 11,6 11,6 11,6 11,6 11,6 11,6 11,6 *0950 Frame forming (tunnel) 13,2 13,2 13,2 13,2 13,2 13,2 13,2 13, Rear cap 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Side bracket (R.H. or L.H.) 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Coolant reservoir 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0, Snow guard (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Backrest and / or cover ,3 0,3 0, Backrest arm ,3 0, Fuel filter 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, R.H. or L.H. bottom pan reinforcement (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Bottom pan reinforcements (two) 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0, Seat belt ,3 0,3 0, Mirror (one) ,3 0, Mirrors (two) ,3 0, Hood guide right or left 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Cab hinge support (one) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Fuel tank cover - 1,0 1, ,0 1,0 1, Tunnel decals (one or two) 0,3-0, ,3 0,3 0,3 * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
39 SYSTEM NO. : 10 Electrical system
40 SYSTEM NO. : 10 ELECTRICAL SYSTEM FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 1000 No labor involved N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A Ignition switch 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Dimmer switch 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Kill switch 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Brake light switch 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Tether cord switch 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Ignition switch block 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Current or ground wire ,3 0,3 0, Headlamp ass'y (any / or all parts) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Voltage regulator (manual) 0,3 0,3 0,3 0, , Rectifier (electric) ,3 0,3 0, Tail light ass'y (any / or all parts) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Battery and / or rack and / or retainer rod and / or retainer ,3 0,3 0, Heated grips 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Bulbs (any or all) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Heated throttle lever 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, One switch (heated throttle or heated grips) 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0, Two switches (heated throttle and heat. grips) 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Back up buzzer ,3 0,3 0,3 - * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
41 SYSTEM NO. : 11 Miscellaneous
42 SYSTEM NO. : 11 MISCELLANEOUS FOR INFORMATION ONLY DO NOT WRITE THESE LABOR RATE ON CLAIM JOB CODE TO INSERT ON CLAIM Formula Formula Formula Summit Gr. TouringGr. TouringGr. Touring Mach JOB DESCRIPTION SLS STX STX LT(2) SE I 1100 No labor involved N.A N.A N.A N.A N.A N.A N.A N.A * REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** NDICATE $$$ AMOUNT ON "SUB-CONTRACTED LABOUR" OF CLAIM.
43 FLAT RATE TIME - SUGGESTION FOR CHANGE DEALER'S CODE: DATE: DEALER'S NAME: ADDRESS: YEAR MODEL DESCRIPTION OPERATION JOB CODE PRESENT FRT SUGGESTED FRT Detailed procedure used: Signature: RETURN TO: BOMBARDIER INC. SEA-DOO / SKI-DOO DIVISION WARRANTY ADMINISTRATION DEPARTMENT
44 NOTES
SKI-DOO SNOWMOBILE VOLUME II MX Z* 440 F / 440 / 583 / 670 FORMULA* 500 / 500 DELUXE / 583 / Z SUMMIT* 500 / 583 / 670 GRAND TOURING* 500 / 583
FLT RTE TIME SCHEDULE SKI-DOO SNOWMOBILE 1997 VOLUME II MX Z* 440 F / 440 / 583 / 670 FORMUL* 500 / 500 DELUXE / 583 / Z SUMMIT* 500 / 583 / 670 GRND TOURING* 500 / 583 SKNDIC* WT / S WT / WT LC Effective
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