Apex Evaporator Manual

Transcription

1 Apex Evaporator Manual

2 Table of Contents I. Handling/Transportation of Apex II. Placing the evaporator III. Connecting Power to the control Panel IV. Placing the control panel and weather station V. Attaching weather station to control box VI. Connecting the Weather Station to the Control Panel VII. Logo Programming Instructions for Wind Speed and Wind Direction VIII. Starting the system IX. Weather station program parameters X. Definitions of headings XI. Storing your Apex XII. Apex Warranty and Maintenance

3 I. Handling and transporting the Apex (Caution: when setting the floats on the ground they can be cut by sharp rocks and debris) To lift the Apex there are four slots in the frame to attach lifting equipment. If you purchased an diffuser for over spray a lifting bar is required so the ropes don t pinch the dish. Note: Adjust sub pump chains before lifting so this doesn t have to be done in the water. II. Placing the evaporator; Choose a location where you can use the prevailing wind to help keep spray inside the pit. If diffuser was purchased, place dish at desire height before placing in pond. Adjustments might have to be made after turning on unit depending on weather. The higher the setting the more overspray you will have. Locking D rings are required to adjust height of diffuser dish if purchased. Before placing to Apex in the pond, lower both ends of the pump by the chain. The pump should be located approximately 18 inches below the surface of the water on the discharge front and hang lower in the rear to create an angle. III. Connecting Power to Control Panel Take your power cord and hook it up to your power source. The onsite power source will be wired into the black circuit breaker box located in the upper right corner of the control panel. The electrical cords for the pump and Apex should be hooked up to the white mechanical contacts located in the lower left portion in the control panel. From left to right it should be wired black red white. The power cord for the Apex will be wired into the left white mechanical contacts. The power cord for the pump will be wired into the right white mechanical contact. Test the rotation of the pump and the Apex s fan to make sure that they are hooked up properly. To do this, briefly turn on the power to the Apex and pump then turn them off. The fans will continue to spin. For the pump, you should see a large amount of water spraying out. If there is a minimal amount spraying out you may need to change the wires. The fan for the Apex should spin clockwise. If the direction is not correct on the Apex fan, remove any two wires on the Apex

4 mechanical contacts and swap them. If the pump is not operating correctly, remove any two wires from the pump drive and swap them. If both fans are rotating in the wrong direction, swap any two wires from the power breaker box. Apex T y p e U s e H P V o l t s A m p s H r z. P h a s e R P M Toshiba Fan Code G Grundfos Pump Code G IV. Placing the control panel and weather station; Set up the control panel in an area that will avoid over spray conditions if possible. Take your power cord and hook it up to your power source. The power source will be wired into the black circuit breaker box located in the upper right corner of the control panel. The electrical cords for the pump and Land Shark should be hooked up to the white mechanical contacts in the control panel. From left to right it should be wired black red white. The power cord for the pump will be wired into the right white mechanical contact unit located in the lower left side of the control box. The power cord for Apex will be wired into the white mechanical contacts located just to the left of the pump mechanical circuit. Test the rotation of the pump and the Apex s fan to make sure that they are hooked up properly. If the direction is not correct on the Apex s motor, remove any two wires on the Apex mechanical contacts and swap them. If the pump motor is not pumping correctly, remove any two wires from the pump drive and swap them. If both fans are rotating in the wrong direction, swap any two wires from the power breaker box. Now your weather station can be positioned by the control panel. Communication cable should be hooked up from the weather station to the control box. V. Attaching the Weather Station to the control box. First attach the Weather Station box mounting frame to the control box. The weather head attachment arm goes at the top. Attach the two legs of the mounting frame to the two predrilled holes on the top of the evaporator s control box. Next attach the Weather Station control box to the mounting frame. Once the Weather Station control box is attached, attach the weather head to the mounting arm located at the top of the mounting frame. The wind direction vane should be closest to the water. Once the weather head is attached, connect the weather head to the Weather Station via the communication cable. The weather head will attach to the Turk fitting on the bottom left side of the Weather Station.

5 VI. Connecting the Weather Station to the Control Panel We prefer to connect the weather station to 110 volt power which can be found inside the main evaporator control box. There is a transformer that supplies 110 voltage to the switch and hour meter that we can tie into. This may require drilling a hole and installing a cord grip for a 14/2 gage wire with ground cable. After you verify the voltage and have connected to the main control box you will need to turn on the breaker for the main control box. The Weather Station should now have power. Make sure the control box is in auto mode and turn the Weather Station to ON after you have set all your parameters. The unit should start up on its own. You will also connect the Weather Station to the control box with the provided communication cable. This goes from the Turk connection located at the bottom right hand side of the Weather Station to the Turk connection on the bottom of the evaporator s control box. Make sure you have set the correct parameters; refer to the logo programming guide. VII. Logo Programming Instructions for Weather Speed and Wind Direction After powering up the wind station, press the down arrow until the date and time screen is shown then push the blue esc (escape) button. This should bring up the Set parameter screen as shown below. >Stop Set parameters Set... Program Name To proceed scroll down to Set Parameters line with the down arrow key. Stop >Set parameters Set... Program Name To change the settings for your parameters push the blue OK button to go to your next screen which should read W speed. W Speed On=0 Off=x Ax=Actual wind speed This screen tells you the parameters the wind speed needs to be in for the evaporator pump to be running. Off=X will be the only number that we will be adjusting. On should always = 0 and Off should = the speed you wish to turn the evaporator off if there is a high wind. The wind will need to blow above the Off speed setting for a designated amount of time (see Off Delay p. 5) before it will shut down. After the wind calms down to 1mph below the off speed, for a designated amount of time, (see On Delay p. 4) the evaporator pump will turn back on. Ax = your actual wind speed at

6 that present time. To set the Off setting press OK, your screen should change to the Programming Screen. You will need to scroll continuously with the right arrow button to get from On= to >Off=+0000 as shown below. Again, On= needs to remain at 0. Your settings should ALWAYS BE + NOT, as shown below. W Speed On = >Off = Ax = Actual Wind Speed To adjust the off parameter you will use the up or down arrow button. You always start with your right most numbers. Below is an example of the off setting. If the wind reaches 15mph or higher for a designated amount of time, (see off delay setting p. 5) the evaporator pump will turn off. Once the wind slows down to 1mph less than your off speed for a designated amount of time, (see on delay setting p. 4 ) the evaporator pump will turn back on. The number in red is the number that has been adjusted. W speed On= Off= Ax= Actual Wind Speed After setting your desired wind speed, press esc to return to the W speed screen. Proceed using the up arrow to scroll to the next screen. It will read: Zone Dir On= 20 Off=300 Ax= Actual Wind Direction This screen creates the zones to enable you to turn the evaporator on and off with the wind directional vane. The wind vane detects the direction the wind is blowing on a 0 o -360 o clockwise scale. This allows the evaporator to be turned off if the wind is blowing from an undesirable direction. To adjust these parameters press OK. Manual manipulation of the wind vane will show the degree setting on the Ax line of the screen. The first setting (On=?) will set up the left hand side of your zone to turn the evaporator on. Turn the wind vane fin until it points at the area you want the unit to turn on. Then read the number displayed on the Ax line. This would be the number used for your on parameter. The second setting (Off=?) will set up the right side of the zone to the turn the evaporator off. Turn the vane towards the right side of the pit and get the Ax line reading for your off parameter. After setting your zones press ok to return to the Zone Dir screen.

7 Proceed using the up arrow to scroll to the next screen. This screen will be Z Bypass screen. The override setting is the maximum wind speed you would want it to run at while the wind is blowing from out of the parameters you just set. The screen below is a sample of a default setting. Z Bypass On= 0 Off= 3 AX= Actual Wind Direction To change this parameter setting hit OK and adjust only the off =X setting. See below for example which shows an off speed of 3 mph. After this adjustment is made, press OK to return to the Z Bypass shown above. Z Bypass On= Off= AX= Proceed using the up arrow to scroll to the next screen. This screen should read On Delay. This is the timer that turns the evaporator on after the wind has slowed down to the speed programmed previously in the On Speed screen. So if your unit is off due to the wind, it has to be back in its parameters for X seconds before it will turn back on. The unit comes with a default setting of 15 seconds. To adjust this timer press OK and use the arrow buttons to enter the desired time. When you are done press OK and the On Delay screen will reappear. On delay T=15:00s Ta=Actual Timer Proceed using the up arrow to scroll to the next screen. The Off Delay screen should appear as shown below. Off Delay T=15:00s Ta= Timer The Off Delay timer is used to turn the evaporator off after the wind has been blowing above your off speed for X amount of time. This delay time is what we are programming with this screen. To adjust this time first push OK, then use the arrow buttons to enter the desired time. When done press OK and the Off Delay screen will reappear. Proceed using the up arrow to scroll to the next screen. This screen should read Pump Hrs. Pump Hrs MI=0h MN=0h OT= Actual pump run time

8 The OT=X shows you the total operation time of the evaporator pump. MI and MN can be ignored. None of these timers need to be adjusted. Proceed using the up arrow to scroll to the next 3 screens. They should read Q2 Delay, Q3 Delay, and Q4 Delay. These screens are used if you have more than one evaporation unit hooked up to one weather station. The screens should appear as below. Q = Delay T = 05:00s Ta = Actual Timer This delay timer is used to help with the stress on the power source. When more than one unit is hooked up there will be a 5 second delay in each unit starting up or shutting down. No adjustments are needed for these screens. There is a Weather Station Program Parameter sheet at the end of this document. VIII. Starting the system; There are holes on the frame of the Apex on all four sides. Use these holes to attach a rope or cable. Once the rope or cable is tied securely, walk the Apex to the desired location in the pond. Secure the ropes or cables to the shore to stable anchoring device. Make sure control box cabinet door is locked. Start fan first Start pump IX. Weather Station Program Parameters Wind Speed (screen #1) Off Delay (screen #5) W Speed Offdelay On = (Needs to be set at 0) T = Off = +00 Ta = 00:00 Ax = Zone Direction (screen #2) Pump Hours (screen #6) Zone Dir MI = On = MN = Off = OT = Actual pump run time Ax = 0

9 Zone Bypass(screen #3) Next 3 Screens Z Bypass Q2 Delay, Q3 Delay, Q4 Delay On = (needs to be set at 0) T = 05:00s Off = +00 Ta = 00:00 On Delay(screen #4) ie. T=15:00s On Delay T= Ta = 00:00 X. Definitions of the Headings Wind Speed Off - This is the setting for turning off the evaporator in a high wind situation. Zone Dir - This screen creates the zones to enable you to turn the evaporator on and off with the wind directional vane. The wind vane detects the direction the wind is blowing on a 0 o -360 o clockwise scale. This allows the evaporator to be turned off if the wind is blowing from an undesirable direction. Z Bypass - This override setting will let the evaporation unit come back on while the wind is blowing out of its zone direction parameters until the wind hits this mph setting. The override setting is the maximum wind speed you would want to blow and still run the evaporator even though the wind is blowing out of its direction parameters On delay - This is the delay timer that turns the evaporator on after the wind has slowed down to the speed programmed previously in the On Speed screen. Off Delay The Off Delay timer is used to turn the evaporator off after the wind has been blowing above your off speed for this amount of time. Pump Hours The amount of time that the pump has been in operation.

10 Q2, Q3, and Q4 Delays These delays are used when multiple evaporation units are being used. This provides a delay in the start up of the evaporation units to save stress on the power source running the units. XI. Storing your Apex Bring in the Apex and use the same lifting equipment as before. Pump is self-draining so will not freeze Hook the chains to the pump back up to secure pump. (Caution when setting the floats on the ground they can be cut by sharp rocks and debris) XII. Warranty maintenance Generally, Resource West Inc. Apex evaporators will be repaired or warranted as specified below; The obligation of Resource West, Inc. (RWI) to the purchaser under this warranty is limited to the repair and replacement of defective parts by Resource West, Inc. free of charge for both parts and labor, using genuine RWI replacement parts. Repair or replacement in accordance with this warranty shall constitute fulfillment of all liabilities of RWI. This warranty will not apply if the following situations occur: o If the unit has been subject to misapplication, abuse, misuse, negligence, fire or other accident. o If parts not made or supplied by RWI have been used in connection with the unit and if in the sole judgment of RWI, such use adversely affects its performance, stability or reliability. o If the unit has been modified or altered without permission from RWI. The customer will be responsible for payment of travel time and shipping costs to suitable location for repairs. This warranty does not cover shipping costs or travel costs or time loss due to failure. This warranty does not cover normal maintenance and servicing. (eg. cleaning, de-scaling, grease points, or coupler alignments.) This warranty does not cover normal wear or surface finish damage due to exposure to harsh environments or chemicals, unless determined by RWI that they resulted from defective materials or workmanship. Resource West, Inc. warrants the retail purchaser of each new product as listed below, that it will repair or have repaired or replace any part thereof found to be defective in materials or workmanship within 1 year. This warranty is for the benefits of the original purchaser only when purchased from RWI. Motor: 12 months warranty, parts and labor; any defect in material or workmanship; when properly used for a period of one year after delivery. It is the end user s responsibility to ship to and from RWI the suspected faulty motor. F.O. B. RWI, Grand Junction, Colorado. Pump: One year from delivery, manufacturer s defects only. F.O.B. RWI, Grand Junction, Colorado Fan and Frame: Defects in workmanship and/or structural damage, for a period of one year from delivery. F.O.B. RWI, Grand Junction, Colorado The warranty period will begin on the date of delivery. Repairs can be performed at your location by Diamond Scientific.

11 Monthly Maintenance o Inspect fan and frame for any structural damage or scale build up. This build up on the fan can cause an unbalanced problem and can be cleaned with a 10% muriatic acid and water mixture. o Grease the fan motor with 3 to 6 grams of Mobil Polyrex Grease. (Available at most Napa stores) Check spray ring for scale build up and observe the pump for signs of the pump plugging. o Annual Maintenance Remove Apex from pit and inspect for any structural damage to fan, frame and pump. Remove pump from housing to inspect and clean any debris. Care should be taken not to cut or nick electrical wires. Winter maintenance: remove from pit, drain the pump and grease the fan motor. ALWAYS DISCONNECT POWER PRIOR TO ANY MAINTENANCE BEING PERFORMED If you have any questions or concerns please contact Ray Rivera