Extensive Application For Destruction Of Various Hazardous Items By DAVINCH Lite System With High Mobility
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1 CWD2015, London 5/6/2015 Extensive Application For Destruction Of Various Hazardous Items By DAVINCH Lite System With High Mobility Atsushi Sugiyama*, Masahiko Sugimoto KOBE STEEL, Ltd. 53
2 Outline DAVINCH Lite system with high mobility Application of DAVINCH Lite Destruction test for hazardous items - Nerve agents - Smoke agents - Conventional ammunition Explosive capacity Examples of donor charge assembly design and cycle time Further development Summary 54
3 Outline DAVINCH Lite system with high mobility Application of DAVINCH Lite Destruction test for hazardous items - Nerve agents - Smoke agents - Conventional ammunition Explosive capacity Examples of donor charge assembly design and cycle time Further development Summary 55
4 DAVINCH Lite with high mobility New DAVINCH system DAVINCH Lite has been constructed with high mobility. Outrigger function to install detonation chamber without a crane 20ft containers for off-gas treatment module to make transport and installation easier Outrigger 56
5 DAVINCH Lite with high mobility Duration of deployment is estimated to be 7 days based on the demonstration in Japan. Installation Piping Cable connection Commissioning -1 Civil work Ready for operation 57
6 Outline DAVINCH Lite system with high mobility Application of DAVINCH Lite Destruction test for hazardous items - Nerve agents - Smoke agents - Conventional ammunition Explosive capacity Examples of donor charge assembly design and cycle time Further development Summary 58
7 Target of destruction DAVINCH Lite can be applied to destruction of various hazardous items. Destruction tests with DAVINCH Lite has been carried out. Chemical agents DA, DC HD, L Phosgene GB (surrogate) VX (surrogate) Hazardous materials White phosphorous HC (Smoke) Conventional ammunitions Munition with heavy steel shell Red: Test target Black: experienced with DAVINCH HC: Hexachloroethane 59
8 Nerve agent Destruction test: Surrogates of Nerve agents Specification of M55 rocket substances fill weight size and specification material GB 9.3 lb (5 Kg) 1.98m L x 115mm O.D. with burster and propellant aluminum VX 9.3 lb (5 Kg) 1.98m L x 115mm O.D. with burster and propellant aluminum Specification of simulated ammunitions for M55 rocket surrogate fill weight size and specification material DMMP (for GB) 5.3 lb (2.4Kg) +Ethylene Glycol 5.0 lb (2.3Kg) 1.6m L x 110mm O.D. with burster and propellant aluminum Malathion (for VX) 5.8 lb (2.65 Kg) +(Xylene + Ethylbenzen) 5.8lb+2.65Kg) 1.6m L x 110mm O.D. with burster and propellant aluminum DMMP: Dimethyl methylphosphonate 60
9 Nerve agent Preparation Donor charge was placed on 4 lines along the body with detonating cord to make simultaneous detonation for implosion. Detonating cord 61
10 Nerve agent After detonation Simulated ammunition was completely destroyed. White particle: aluminium oxide 62
11 Nerve agent Residue quantitation results of the tests High Destruction Efficiencies are achieved. Result unit 2013/12/ /12/19 DMMP Malathion Residue Gas(S1) Volume Nm Concentration mg/nm Quantity mg Dust Total Weight kg Concentration mg/kg Quantity mg Liquid Volume L Concentration mg/l Quantity mg Wipe Surface Area m Quantity/Area mg/m E E-10 Quantity mg 2.8E E-08 Others mg 0 0 Summary mg 0 29 (Gas+Liquid+Solid+Wipe) for Destruction Efficiency reference % % % Destruction Efficiency (Gas only) % % % 63
12 Nerve agent Process flow diagram of DAVINCH Lite DAVINCH Lite has back-up equipment for reduction of residual chemical agents. Chamber Off-gas treatment line S1 : Sampling point where DE of off-gas was measured S1 Off-gas filter (remove residual CA on dust) Oxidizer (decompose CA in off-gas)
13 WP and HC smoke Simulated smoke ammunitions Simulated ammunition with white phosphorus Inside of chamber after detonation Amount of residual WP in chamber or off-gas line: very small Simulated ammunitions was destroyed successfully without smoke generation for both WP and HC. 65
14 Conventional ammunition Destruction test of conventional ammunition Simulated for Warhead of missile Section-drawing Outer shell : Aluminum burster Inner shell : Steel 66
15 Conventional ammunition Conventional ammunition with heavy steel shell was successfully destroyed. Donor charge setting (C4 explosive) Steel shell was well destructed into small fragments. 67
16 Outline DAVINCH Lite system with high mobility Application of DAVINCH Lite Destruction test for hazardous items - Nerve agents - Smoke agents - Conventional ammunition Explosive capacity Examples of donor charge assembly design and cycle time Further development Summary 68
17 Explosive capacity Detonation proof test Explosion of 30kg TNT-eq. was successfully contained. DAVINCH Lite is feasible for 24kg TNT-eq. with 25% margin # Date Type of Explosive Explosive Weight (kg) Weight TNT eq (kg) 1 3 Dec Emulsion Dec Emulsion Emulsion Dec TNT TNT Dec TNT Note 69
18 Outline DAVINCH Lite system with high mobility Application of DAVINCH Lite Destruction test for hazardous items - Nerve agents - Smoke agents - Conventional ammunition Explosive capacity Examples of donor charge assembly design and cycle time Further development Summary 70
19 Examples of donor charge assembly Orientation of setting 155mm Projectile Donor charge (emulsion explosive) 4.2 Mortar mm Projectile Detonating cord Explosives (TNT eq.) Inner energetic: 0.2kg Donor charge : 19.3kg Total amount: 19.5 kg TNT eq. (NEQ) Explosives (TNT eq.) Inner energetic: 1.2kg Donor charge : 19.5kg Total amount: 20.7 kg TNT eq. (NEQ) 71
20 Typical cycle time (1) Preparation of ammunition : 40 min (2) Installation to chamber : min (3) Detonation & off-gas treatment : 60 min (4) After detonation : 20 min Cycle time : min / shot Example for 135min / shot (1):40min (2) to (4) :135min ca. 10 hours Throughput : 4 shots / day (10hour) (135 x = 580 min / 4 shot) 72
21 Outline DAVINCH Lite system with high mobility Application of DAVINCH Lite Destruction test for hazardous items - Nerve agents - Smoke agents - Conventional ammunition Explosive capacity Examples of donor charge assembly design and cycle time Further development Summary 73
22 Further development Further development for operability of DAVINCH Lite is being planned. Reduction of cycle time Higher throughput of off-gas treatment - Development of Oxidizer Assurance of much secured environmental emission Hold, Check & Release system Off-gas treatment line Hold, Check & Release unit 74
23 Outline DAVINCH Lite system with high mobility Application of DAVINCH Lite Destruction test for hazardous items - Nerve agents - Smoke agents - Conventional ammunition Explosive capacity Examples of donor charge assembly design and cycle time Further development Summary 75
24 Summary DAVINCH Lite has been proved to be able to destroy various hazardous items through destruction performance tests. Surrogates of nerve agents Smoke ammunitions Conventional ammunitions Donor charge orientation design and operation time have been estimated. DAVINCH Lite can destroy chemical ammunitions with high throughput. In addition, DAVINCH Lite has; 7 days deployment Planning further development Application of DAVINCH Lite is widely extended. 76
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