Protect-Air TM UPDATED JUNE Australian Agent & Master Distributor

Transcription

1 Protect-Air TM Australian Agent & Master Distributor UPDATED JUNE The Protect-Air products in this brochure enable plant managers to comply easily and cost effectively with increasingly stringent guidelines on the safe usage of pneumatic equipment from industry associations such as ISO, OSHA, RoHs, machine Directive, H&S etc.

2 Protect-Air 3 9 General Conditions of Sales can be downloaded from our web-page.

3 The Protect-Air products in this brochure enable managers to comply easily and cost effectively with increasingly stringent guidelines on the safe usage of pneumatic equipment from industry associations such as ISO, OSHA, RoHS, Machine Directive, H&S etc. Australian & NZ Case Studies - A NZ road worker died from massive head injuries after an air hose burst and struck his head. Death occured despite him wearing a hard hat. (1) - A NSW miner died after a 5psi air hose became kinked and burst, striking the miner. () -AQLD worker died after being struck in the head after an unsecured air hose blew off its fittings. (3) (1) Source: New Zealand Herald, 19 Oct 1 ()Source: Mineral Resources NSW, Safety Alert T3/9 (3) Source: Minerals Industry Risk Management Gateway - 3

4 "When failure of a hose assembly or plastic piping constitutes whiplash hazard, it shall be restrained or shielded by suitable means and/ "Except where automatic shut-off valves are used. Safety chains or other suitable locking devices shall be used at connections to machines of high pressure hose line of ¾" inside diameter or larger, and between high pressure hose lines ¾" inside diameter or larger, where a connection failure would create a hazard". (e) "Safety chains, suitable locking devices, or automatic cut-off valves shall be used at connections to machines of high pressure hose lines of ¾" inside diameter or larger, and between high pressure hose lines of ¾" inside diameter or larger, where a connection failure would create a hazard. For purpose of this paragraph, high pressure means pressure of 1 psi or more. (b) (7) All hoses exceeding ½" inside diameter shall have a safety device at the source of supply or branch line to reduce pressure in case of hose failure.

5 The Protect-Air products in this brochure enable plant managers to comply easily and cost effectively with increasingly stringent guidelines on the safe usage of pneumatic equipment from industry associations such as ISO, OSHA, RoHs, Machine Directive, H&S etc. manage the health and safety risks of your business. in your work, could cause harm to people. precautions, or if you should do more to prevent injury. Regulations, Standard etc. require the consideration of all possible risks by the designers, manufacturers and end users of machine and equipment for industrial and commercial use, so that potential injuries are minimised. 5

6 Safety General safety symbols. Placed on the first page of the appropriate product range, this draws attention to the safety features The risk of personal injury is reduced by the usage of special materials and technical safety features of the products. Use of line burst protectors prevents the feared whipping effect and helps prevent injuries. This symbol always appears on the highlights the importance and significance of the laws. The risk of eye injury is reduced by use of special materials and technical safety features of the products. These products prevent intentional and unintentional changes in settings, since they include a setting lock.

7 generally,3 bar (9 psig) essentially wastes 1 % of the energy not be operated at pressures exceeding bar (3 psig) of the cost required to produce compressed air compressed air way to maintain ideal working pressure in the tool Due to the perceived expense of an additional decentralized In-line regulator, many tools, systems and machines are operated using the existing line pressure (for example, -1 bar). Unfortunately the increased costs due to excessive air consumption and the reduced service life of the equipment are often overlooked. workdays x hours x 1% rate of use = 1 Nm3/h = Air consumption of 5. Nm³/h x 17 h/year x 1.5 cents per Nm3/h = Air consumption of.7 Nm³ x 17 h/year x 1.5 cents per Nm3/h = In this case an In- line regulator leads to a total of while prolonging the service life of the tools and protecting the tools from tampering. 7

8 In-line With Protect-Air s In-line series, use of compressed air becomes simpler, more effective and more economical. The In-line series enables the user to supply any compressed air tool with the ideal air pressure in terms of both purity and quality to provide optimal performance, energy efficiency and economy. The series is directly installed in the piping systems, pressure hoses or tools at the user s installation. Diaphragm regulator Diaphragm regulator Diaphragm regulator Compressed air systems and hoses Reduces air consumption and thus energy costs pressed air systems, other fluids. Also available for oxygen, nitrogen etc. Reduces air respectively water consumption and thus energy Yes Yes Yes Comparably high pressure accuracy Comparably high pressure accuracy No No No Do not install between valve and cylinder. Not suitable for pneumatic guns Do not install between valve and cylinder. Not suitable for pneumatic guns. Conforms to the DIN 593-/ FDA/EU Drinking Water Directive, food industry, medical industry, etc. Reduces air respectively water consumption and thus energy Comparably high pressure accuracy Do not install between valve and cylinder. Not suitable for pneumatic guns. Piston regulator Piston regulator Compressed air tools, especially nail-guns, tackers etc. no residual pressure remains in the tool Yes Yes Yes Suitable for use with valves and cylinders Compressed air tools, especially air blow guns Reduces air consumption pressure surges No Directly attached to tool

9 The HoseGuard offers simple but efficient protection to pneumatic systems in the event of a broken compressed air hose or pipe. The air supply is immediately shut off by the HoseGuard, should the volume of air exceed a set value. This "value" is factory preset and is set to allow normal air consumption when using air tools. Should the air consumption exceed the set value, e.g. the air line is severed, then the internal piston instantly shuts off the main flow. An integral bleed hole allows some air to flow though. This enables the line pressure to automatically reset the HoseGuard once the main break is repaired. ATEX Help prevent Injuries and Insurance Claims 9

10 When failure of a hose assembly or plastic piping constitutes a whiplash hazard, it shall be restrained or shielded by suitable means. 1

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12 Technical Data and Ordering Information HoseGuard HoseGuard once the main break is repaired. Thread Closing Point Dimensions (mm) Desription Weight Maximum Connection Gram Inlet Temperature Order Code at bar / 1 psig A B C AF Pressure Range Material Inlet Outlet Thread Thread BSP NPT BSP/NPT HoseGuard Air Fuse Standard Aluminium 1/" Standard Ltrs./Min Female Female 1A11 1A111 (3 scfm/min) 1/" Standard 1/" Low Flow 1/" Low Flow 1/" High Flow 1/" High Flow 3/" Standard 3/" Standard 3/" High Flow 3/" High Flow 1/" Standard 1/" Standard 1/" High Flow 1/" High Flow 3/" Standard 3/" High Flow 1" Standard 1" High Flow " Standard Ltrs./Min (3 scfm/min) 5 Ltrs./Min (1. scfm/min) 5 Ltrs./Min (1. scfm/min) 195 Ltrs./Min (3. scfm/min) 195 Ltrs./Min (3. scfm/min) 13 Ltrs./Min (9 scfm/min) 13 Ltrs./Min (9 scfm/min) Ltrs./Min (5 scfm/min) Ltrs./Min (5 scfm/min) 3 Ltrs./Min (11 scfm/min) 3 Ltrs./Min (11 scfm/min) 3 Ltrs./Min (17 scfm/min) 3 Ltrs./Min (17 scfm/min) 399 Ltrs./Min (11 scfm/min) 519 Ltrs./Min (3 scfm/min 5 Ltrs./Min ( scfm/min) 759 Ltrs./Min ( scfm/min) 19 Ltrs./Min (5 scfm/min) Technical Data: Pressure drop: Open:,5 -,1 bar /,7-1,5 psig By closing:,3 bar / 5 psig UPDATED JUNE The HoseGuard offers simple but effective protections to pneumatic systems in the event of a brocken compressed air hose or pipe. The air supply is immediately shut off by the HoseGuard, should the volume of air exceed a set value. This value is factory preset and is set to allow normal air consumption when using air tools. Should the air consumption exceed a set value, e.g.the air is severed, then the internal piston instantly shuts off the main flow. An integral bleed hole allows some air to flow though. This enables the line pressure to automatically reset the Male Female 1A1 1A Female Female 1ZL11 1ZL Male Female 1ZL1 1ZL Female Female 1ZH11 1ZH Male Female 1ZH1 1ZH11 Housing: Aluminium Female Female 1A311 1A C to C Other Parts: (- F to 17 F) Nitrile Rubber, plastic, stainless Male Female 1A31 1A131 steel Female Female 1ZH311 1ZH bar 55 psig Male Female 1ZH31 1ZH Female Female 1A11 1A Male Female 1A1 1A Female Female 1ZH11 1ZH Male Female 1ZH1 1ZH Female Female 1A511 1A Female Female 1ZH511 1ZH1511 Housing: Aluminium C to 1 C Other Parts: (- F to F) Nitrile Rubber, Female Female 1A11 1A11 plastic, stainless steel Female Female 1ZH11 1ZH Female Female 1A911 1A1911 HHooww tthhee HHoosseeGGuuaarrdd wwoorrkkss:: P is the inlet. The air passes the piston 1 and continues through the seat. The air flow, passing the piston, is slowed down by means of some lengthwise grooves 3 on the outer side of the piston. If the flow is too high, the air cannot pass the piston quickly enough, and the piston will be pressed against the spring towards the seat. If the value indicated is exceeded, e.g. if the hose suddenly breaks, the air supply is automatically shut off.

13 Technical Data and Ordering Information HoseGuard - Stainless Steel Thread Closing Point Dimensions (mm) Outlet Connection Desription Weight Maximum Gram Inlet Temperature Order Code at bar / 1 psig A B C AF Pressure Range Material Inlet Thread Thread BSP NPT BSP/NPT HoseGuard Air Fuse Stainless Steel - 3L Available on request, only 1/" Standard Ltrs./Min Female Female 1R11 1R111 (3 scfm/min) 1/" Standard Ltrs./Min Male Female 1R1 1R11 (3 scfm/min) 1/" Low Flow 5 Ltrs./Min RZL11 1RZL111 (1. scfm/min) 1/" Low Flow 5 Ltrs./Min 1RZL1 1RZL11 (1. scfm/min) 1/" High Flow 195 Ltrs./Min Housing: 1RZH11 1RZH111 (3. scfm/min) Stainless Steel DIN 17 1/" High Flow 195 Ltrs./Min Material No. 1RZH1 1RZH11 (3. scfm/min) 1. Piston:POM- Polyoxymethylen 3/" Standard 13 Ltrs./Min - e, Kepital F-3, Female Female 1R311 1R1311 (9 scfm/min) - C to C Spring: Stainless (- F to 17 F) Steel DIN 17 3/" Standard 13 Ltrs./Min Material No. Male Female 1R31 1R131 (9 scfm/min) 1.31, O-Ring: Nitrile Rubber 3/" High Flow Ltrs./Min (NBR) / viton Female Female 1RZH311 1RZH1311 (5 scfm/min) (FKM) Optional: 3/" High Flow Ltrs./Min bar Piston: Stainless Male Female 1RZH31 1RZH131 (5 scfm/min) 55 psig Steel 1/" Standard 3 Ltrs./Min Female Female 1R11 1R111 (11 scfm/min) 1/" Standard 3 Ltrs./Min Male Female 1R1 1R11 (11 scfm/min) 1/" High Flow 3 Ltrs./Min Female Female 1RZH11 1RZH111 (17 scfm/min) 1/" High Flow 3 Ltrs./Min Male Female 1RZH1 1RZH11 (17 scfm/min) 3/" Standard 399 Ltrs./Min Female Female 1R511 1R1511 (11 scfm/min) 3/" High Flow 519 Ltrs./Min Female Female 1RZH511 1RZH1511 (3 scfm/min Housing: 1" Standard 5 Ltrs./Min C to 1 C Stainless Steel Female Female 1R11 1R11 ( scfm/min) (- F to F) 3 L Piston:Stainless Steel 3L 1" High Flow 759 Ltrs./Min Female Female 1RZH11 1RZH11 ( scfm/min) " Standard 1915 Ltrs./Min Female Female 1R911 1R1911 (5 scfm/min) Technical Data: Pressure drop: Open:,5 -,1 bar /,7-1,5 psig By closing:,3 bar / 5 psig UPDATED JUNE Important Information: All the following measurement values (flow for closing function) apply for a HoseGuard (hose breakage safety device) charged with the appropriate pressure P1 and with a free Pa outlet. If a component is fitted after the HoseGuard which reduces the flow performance (e.g. linkage, screw fitting, hose etc.), it is possible that the required flow for the de-fined closing point is no longer attained and that the HoseGuard will not close. In this case the application must be appropriately tested. It is possible that another component may have to be selected after the HoseGuard, or a smaller HoseGuard, depending on the test result.

14 Important Information All the following measurement values (flow for closing function) apply for a HoseGuard (hose breakage safety device) charged with the appropriate pressure P1 and with a free Pa outlet. If a component is fitted after the HoseGuard which reduces the flow performance (e.g. linkage, screw fitting, hose etc.), it is possible that the required flow for the defined closing point is no longer attained and that the HoseGuard will not close. In this case the application must be appropriately tested. It is possible that another component may have to be selected after the HoseGuard, or a smaller HoseGuard, depending on the test result. HoseGuard Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

15 HoseGuard 3/" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 3/" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) [barü] (psig) [bar] (psig) [K] [Nl/min] (scfm) HoseGuard 1/" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 1/" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

16 HoseGuard 3/" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 3/" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 1" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

17 HoseGuard 1" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard " Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

18 The SaveAir regulator is an independent membrane regulator that can be installed in every compressed air system. It supplies a constant, exact outlet pressure regardless of the input pressure. The pressure is factory-set and cannot be changed. ATEX SaveAir prevents dynamic pressure waste. This arises when the pressure and flow at the withdrawal point are unnecessarily higher than those specified by the manufacturer to achieve the desired function. Dynamic pressure waste is extremely costly, a waste of energy that may be found throughout industry.

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20 The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with compressed air or neutral gases. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumption. set regulator 1, scfm 1, scfm 1.3 scfm 1.3 scfm.9 scfm.9 scfm +/-,3 bar / psig at 1 ltrs. Min +/-,3 bar / psig at 1 ltrs. Min +/-,3 bar / psig at 1 ltrs. Min +/-,3 bar / psig at 1 ltrs. Min +/-,3 bar / psig at 1 ltrs. Min +/-,3 bar / psig at 1 ltrs. Min 1 bar 1.5 bar bar.5 bar 3 bar 3.5 bar *Tolerances.9 scfm.9 scfm.9 scfm.9 scfm.3 scfm 1, scfm 1, scfm 1, scfm +/- 1% bar +/- 1%.5 bar +/- 1% 5 bar +/- 1% 5,5 bar +/- 1% bar +/- 1%,5 bar +/- 1% 7 bar +/- 1% bar Weight g Maximum Inlet Pressure bar/55psig P1 inlet Thread Female/female AF17 3 AF17 5

21 The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with compressed air or neutral gases. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumption. *Tolerances 1. scfm 1. scfm 1.3 scfm 1.3 scfm.9 scfm.9 scfm.9 scfm.9 scfm.9 scfm.9 scfm.3 scfm.3 scfm.3 scfm.3 scfm 15 psig 3 psig 3 psig 3 psig 5 psig 53 psig psig 3 psig 75 psig psig 9 psig 9 psig 1 psig 1 psig Weight g Maximum Inlet Pressure bar/55psig P1 inlet Thread Female/female AF17 3 AF

22 ATEX The ToolReg regulator is an independent piston regulator that can be mounted on any pneumatic tool or installed in every compressed air system. It supplies a constant, exact outlet pressure regardless of the inlet pressure. The pressure is factory-set and cannot be changed. The ToolReg prevents dynamic pressure waste. This arises when the pressure and flow at the withdrawal point are unnecessarily higher than those specified by the manufacturer to achieve the desired function. Dynamic pressure waste is extremely costly, a waste of energy that may be found throughout industry. For pneumatic tools the ToolReg must be mounted directly on the tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. do not influence the pressure on the tool itself. Furthermore, the residual pressure in the tool is relieved when it is removed from the compressed air supply line, preventing unintentional actuation of the tool with disastrous consequences.

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24 A C The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The in order to ensure correct pressure, so that possible pressure drop in hoses, tubes etc. does not influence the pressure on the tool itself. Furthermore, the residual pressure in the tools is relieved when it is removed from the compressed air supply line, preventing unintentional actuation of the tool with disastrous consequences. 3 bar bar 3 bar bar Weight Dimensions D 19 Dimensions E Dimensions F 19 Maximum Inlet Pressure *Tolerances F/F 3 g F/M g 5 bar/35 psig Stainless Steel Nitrile Rubber, Brass, PPH bar/ psig), 1 Nl/Min /,35 scfm bar/ psig), 1 Nl/Min /,35 scfm G C F F B B A E D female/male E D female/female

25 The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system.the regu- to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. does not influence the pressure on the tool it self. D E F bar bar Weight 3/ g Weight 1/ 1 g Maximum Inlet Pressure 5 bar/35 psig Temperature Stainless Steel Nitrile Rubber, Brass, PPH female/female female/female 3

26 The CartReg pre-set miniature regulator is installed in the compressed air supply line. It is designed to meet OSHA (Occupational Safety & Health administration, USA) and other safety agency requirements for bar/3 psig maximum pressure for pneumatic air guns. The CartReg can easily be threaded into any ¼ air blow gun and pneumatic tool and is an economical means to maintain the ideal pressure requirements. ATEX

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28 "The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with compressed air or neutral gases. The Cartreg must be mounted directly on the pneumatic blow gun or tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. does not influence the pressure on the tool it self. A Flat 1 bar *Tolerances Weight 1 Maximum Inlet Pressure 1 bar/17 psig NBR, Brass * A AF1

29 The FluidReg is an independent membrane regulator that can be installed in every fluid- or compressed air pneumatic system. It supplies a constant, exact outlet pressure regardless of the input pressure. The pressure is factory-set and cannot be changed. This ensures that nobody can alter the specified pressure. It is well known that the pressure of a water or fluid line normally is too high, fluctuates, and varies according to the height of the building. In that case the In-line FluidReg protects all equipment and components placed after it, because thus they will only receive the correct pressure. This is particularly important for all machinery/ plants for/or with dosing of liquids, as this will prevent stops in production. Furthermore if the FluidReg is combined with a sprinkler nozzle, the best basis for cooling/cleaning by means of water spray or fog is created. 7

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31 The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with various fluids such as drinking water, tap water or with compressed air and also in a special version with oxygen. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumption. -3 +/-,3 bar 1 bar -35 +/-,3 bar 1,5 bar - +/-,3 bar bar - +/-,3 bar,5 bar - +/-,3 bar 3 bar - +/-,3 bar 3,5 bar - +/- 1% bar - +/- 1%.5 - +/- 1% 5 bar - +/- 1% /- 1% bar - +/- 1%.5 - +/- 1% 7 bar - +/- 1% bar /-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig 15 psig 3 psig 3 psig 3 psig 5 psig 53 psig - +/- 1% psig - +/- 1% 3 psig - +/- 1% 75 psig Weight 15 g 1 bar/15 psig - +/- 1% psig - +/- 1% 9 psig - +/- 1% 9 psig - +/- 1% 1 psig - +/- 1% 1 psig *Tolerances P1 inlet Thread Female/female 9

32 3 - Drinking water is considered the most vital element for life next to air/oxygen. Since there is no alternative to this finite resource, protecting and securing the standard and quality of drinking water is a top priority for engineers, planners and technicians as well as system operators. The use of lead-free materials is an increasing priority in particular as an alternative material in the sanitation, food and medical sectors with their rigorous health standards. The EU drinking water directive plays an important role here. Its 13 amendment will lower the lead concentration limit from the current level of 5 microgram per litre of drinking water to 1 microgram. materials (*see page 31 below) conform to the requirements specified in DIN This makes them particularly suitable for critical applications. minimally susceptible to tension-crack corrosion and are dezincification-resistant, which makes an additional surface treatment unnecessary. This is environmentally friendly, saves cycle times, additional procedures and thereby costs. These are all good reasons to choose Protect-Air safety requirements and in areas that are constantly subject to corrosion risk.

33 The EcoReg fluid regulator is an independent diaphragm pressure regulator that can be installed in all fluid systems. The pressure regulator ensures a constant and precise output pressure independent from the input pressure. The pressure value has been factory preset and cannot be changed. This ensures that no one can manipulate the specified pressure value. It is generally known that the pressure of fluid lines is usually is too high, fluctuates or varies according to building height. In such cases, the Inline-EcoReg fluid regulator protects all downstream installations, devices and components, because only the proper pressure is admitted. This is particularily important for all machines and plants dosing fluids because costly stops in production can be avoided. If the EcoReg fluid regulator is also combined with a sprinkler nozzle, optimal conditions are created for cooling/cleaning applications with sprayed water or sprayed mists Materials for drinking water, etc., must meet increasingly rigorous mechanical and chemical corrosion requirements, in particular the addition of lead. The material also promises high stability, even when expanded, permitting cold and hot forming; for instance, contain lead. The high stability and the very good resistance to corrosion of the material additionally offer ideal conditions for tight, wear-resistant connections in sanitation installations that are also subject to strong mechanical forces. The components additional surface treatment unnecessary. 31

34 Ideal for critical application areas such as drinking water, food industry, medical industry, etc. Conforms to the DIN 593-/FDA/EU drinking water directives and other regulations. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted was close as possible to the point of consumption. The EcoReg fluid regulator is an independent diaphragm pressure regulator that can be installed in all fluid systems. The pressure regulator ensures a constant and precise output pressure independent from the input pressure. The pressure value has been factory preset and cannot be changed. This ensures that no one can manipulate the specified pressure value. It is generally known that the pressure of fluid lines is usually too high, fluctuates or varies according to building height. In such cases, the Inline-EcoReg fluid regulator protects all downstream installations, devices and components, because only the proper pressure is admitted. This is important in particular for all machines and plants in connection with dosing fluids, because costly production stops can be avoided. If the EcoReg fluid regulator is also combined with a sprinkler nozzle, optimal conditions are created for cooling/cleaning applications with sprayed water or sprayed mists. -3 +/-,3 bar 1 bar -35 +/-,3 bar 1,5 bar - +/-,3 bar bar - +/-,3 bar,5 bar - +/-,3 bar 3 bar - +/-,3 bar 3,5 bar - +/- 1% bar - +/- 1% 5 bar - +/- 1% bar - +/- 1% 7 bar /-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig +/-,3 bar / psig 15 psig 3 psig 3 psig 3 psig 5 psig 53 psig - +/- 1% psig - +/- 1% 75 psig - +/- 1% 9 psig - +/- 1% 1 psig *Tolerances Weight 15 g 1 bar/15 psig 35 AF17 5 P1 inlet Thread Female/female 19 AF17 3

35 The Protect-Air product range does provide a range of niche products developed for compressed air systems - protection units - to tackle H&S (Health & Safety) issues where compressed air is concerned to increase efficiency and ensure cost saving production. Our number one consideration is to offer customers added value through broad and deep product lines, knowledge and processing. The increased pressure placed on resulted in a marked increase in safety enclosures and barrier type guarding being implemented into machinery. TRI-MATIC presents itself as a manufacturing and distribution company driven by innovation, Swiss quality, know-how and added value. This policy is strictly monitored by a well qualified staff, from concept to delivery. Protect-Air components are available in most of the industrial countries of the world. With a world-wide network of distribution partners we are always close to our customers. Users of our products are guaranteed a first-class service no matter where they are domiciled. A large part of the Protect-Air product range consists of components that require special technical knowledge of the product, material and applications. TRI-MATIC or the local partner can provide answers to all questions. 33

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38 Technical Data and Ordering Information HoseGuard The HoseGuard offers simple but effective protections to pneumatic systems in the event of a brocken compressed air hose or pipe. The air supply is immediately shut off by the HoseGuard, should the volume of air exceed a set value. This value is factory preset and is set to allow normal air consumption when using air tools. Should the air consumption exceed a set value, e.g.the air is severed, then the internal piston instantly shuts off the main flow. An integral bleed hole allows some air to flow though. This enables the line pressure to automatically reset the HoseGuard once the main break is repaired. Thread Closing Point Dimensions (mm) Desription Weight Maximum Connection Gram Inlet Temperature Order Code at bar / 1 psig A B C AF Pressure Range Material Inlet Outlet Thread Thread BSP NPT BSP/NPT HoseGuard Air Fuse Standard Aluminium 1/" Standard Ltrs./Min Female Female 1A11 1A111 (3 scfm/min) 1/" Standard 1/" Low Flow 1/" Low Flow 1/" High Flow 1/" High Flow 3/" Standard 3/" Standard 3/" High Flow 3/" High Flow 1/" Standard 1/" Standard 1/" High Flow 1/" High Flow 3/" Standard 3/" High Flow 1" Standard 1" High Flow " Standard Ltrs./Min (3 scfm/min) 5 Ltrs./Min (1. scfm/min) 5 Ltrs./Min (1. scfm/min) 195 Ltrs./Min (3. scfm/min) 195 Ltrs./Min (3. scfm/min) 13 Ltrs./Min (9 scfm/min) 13 Ltrs./Min (9 scfm/min) Ltrs./Min (5 scfm/min) Ltrs./Min (5 scfm/min) 3 Ltrs./Min (11 scfm/min) 3 Ltrs./Min (11 scfm/min) 3 Ltrs./Min (17 scfm/min) 3 Ltrs./Min (17 scfm/min) 399 Ltrs./Min (11 scfm/min) 519 Ltrs./Min (3 scfm/min 5 Ltrs./Min ( scfm/min) 759 Ltrs./Min ( scfm/min) 19 Ltrs./Min (5 scfm/min) Technical Data: Pressure drop: Open:,5 -,1 bar /,7-1,5 psig By closing:,3 bar / 5 psig Male Female 1A1 1A Female Female 1ZL11 1ZL Male Female 1ZL1 1ZL Female Female 1ZH11 1ZH Male Female 1ZH1 1ZH11 Housing: Aluminium Female Female 1A311 1A C to C Other Parts: (- F to 17 F) Nitrile Rubber, plastic, stainless Male Female 1A31 1A131 steel Female Female 1ZH311 1ZH bar 55 psig Male Female 1ZH31 1ZH Female Female 1A11 1A Male Female 1A1 1A Female Female 1ZH11 1ZH Male Female 1ZH1 1ZH Female Female 1A511 1A Female Female 1ZH511 1ZH1511 Housing: Aluminium C to 1 C Other Parts: (- F to F) Nitrile Rubber, Female Female 1A11 1A11 plastic, stainless steel Female Female 1ZH11 1ZH Female Female 1A911 1A1911 HHooww tthhee HHoosseeGGuuaarrdd wwoorrkkss:: P is the inlet. The air passes the piston 1 and continues through the seat. The air flow, passing the piston, is slowed down by means of some lengthwise grooves 3 on the outer side of the piston. If the flow is too high, the air cannot pass the piston quickly enough, and the piston will be pressed against the spring towards the seat. If the value indicated is exceeded, e.g. if the hose suddenly breaks, the air supply is automatically shut off.

39 Technical Data and Ordering Information HoseGuard - Stainless Steel Thread Closing Point Dimensions (mm) Outlet Connection Desription Weight Maximum Gram Inlet Temperature Order Code at bar / 1 psig A B C AF Pressure Range Material Inlet Thread Thread BSP NPT BSP/NPT HoseGuard Air Fuse Stainless Steel - 3L Available on request, only 1/" Standard Ltrs./Min Female Female 1R11 1R111 (3 scfm/min) 1/" Standard Ltrs./Min Male Female 1R1 1R11 (3 scfm/min) 1/" Low Flow 5 Ltrs./Min RZL11 1RZL111 (1. scfm/min) 1/" Low Flow 5 Ltrs./Min 1RZL1 1RZL11 (1. scfm/min) 1/" High Flow 195 Ltrs./Min Housing: 1RZH11 1RZH111 (3. scfm/min) Stainless Steel DIN 17 1/" High Flow 195 Ltrs./Min Material No. 1RZH1 1RZH11 (3. scfm/min) 1. Piston:POM- Polyoxymethylen 3/" Standard 13 Ltrs./Min - e, Kepital F-3, Female Female 1R311 1R1311 (9 scfm/min) - C to C Spring: Stainless (- F to 17 F) Steel DIN 17 3/" Standard 13 Ltrs./Min Material No. Male Female 1R31 1R131 (9 scfm/min) 1.31, O-Ring: Nitrile Rubber 3/" High Flow Ltrs./Min (NBR) / viton Female Female 1RZH311 1RZH1311 (5 scfm/min) (FKM) Optional: 3/" High Flow Ltrs./Min bar Piston: Stainless Male Female 1RZH31 1RZH131 (5 scfm/min) 55 psig Steel 1/" Standard 3 Ltrs./Min Female Female 1R11 1R111 (11 scfm/min) 1/" Standard 3 Ltrs./Min Male Female 1R1 1R11 (11 scfm/min) 1/" High Flow 3 Ltrs./Min Female Female 1RZH11 1RZH111 (17 scfm/min) 1/" High Flow 3 Ltrs./Min Male Female 1RZH1 1RZH11 (17 scfm/min) 3/" Standard 399 Ltrs./Min Female Female 1R511 1R1511 (11 scfm/min) 3/" High Flow 519 Ltrs./Min Female Female 1RZH511 1RZH1511 (3 scfm/min Housing: 1" Standard 5 Ltrs./Min C to 1 C Stainless Steel Female Female 1R11 1R11 ( scfm/min) (- F to F) 3 L Piston:Stainless Steel 3L 1" High Flow 759 Ltrs./Min Female Female 1RZH11 1RZH11 ( scfm/min) " Standard 1915 Ltrs./Min Female Female 1R911 1R1911 (5 scfm/min) Technical Data: Pressure drop: Open:,5 -,1 bar /,7-1,5 psig By closing:,3 bar / 5 psig Important Information: All the following measurement values (flow for closing function) apply for a HoseGuard (hose breakage safety device) charged with the appropriate pressure P1 and with a free Pa outlet. If a component is fitted after the HoseGuard which reduces the flow performance (e.g. linkage, screw fitting, hose etc.), it is possible that the required flow for the de-fined closing point is no longer attained and that the HoseGuard will not close. In this case the application must be appropriately tested. It is possible that another component may have to be selected after the HoseGuard, or a smaller HoseGuard, depending on the test result.

40 Important Information All the following measurement values (flow for closing function) apply for a HoseGuard (hose breakage safety device) charged with the appropriate pressure P1 and with a free Pa outlet. If a component is fitted after the HoseGuard which reduces the flow performance (e.g. linkage, screw fitting, hose etc.), it is possible that the required flow for the defined closing point is no longer attained and that the HoseGuard will not close. In this case the application must be appropriately tested. It is possible that another component may have to be selected after the HoseGuard, or a smaller HoseGuard, depending on the test result. HoseGuard Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

41 HoseGuard 3/" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 3/" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) [barü] (psig) [bar] (psig) [K] [Nl/min] (scfm) HoseGuard 1/" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 1/" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

42 HoseGuard 3/" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 3/" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard 1" Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

43 HoseGuard 1" High Flow Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm) HoseGuard " Flow measurement according to DIN EN 53 Air flow rate for closing (+ - 1%) (barü) (psig) (bar) (psig) (K) (Nl/min) (scfm)

44 TRI-MATIC AG Bösch 331 Hünenberg Switzerland AUSTRALIAN AGENT MASTER DISTRIBUTOR Australis Engineering Pty Ltd 5 Harley Crescent Condell Park NSW AUSTRALIA Phone: sales@australiseng.com.au bauermedien.ch/ A