ZUERCHER MRCib Series

Transcription

1 Pressure/Vacuum Rating Max inlet pressure: 16 bar Full Vacuum Leak Tight to EN :2003 Leakage rate A For T = -10 C to +150 C: Leakage rate A For T = -20 C to -10 C: Leakage rate C Control Spring Options S Barg (All sizes) S4 2-7 Barg (All sizes) S Barg (DN 15 only) S Barg (DN 15 only) S Barg (DN 20/25 only) Temperature Range -20 C to +180 C (Higher temp on request) Seat Diameters Ø DN 15 (1/2"): 05E,10E,12E DN 20 (3/4"): 12E DN 25 (1.00"): 12E Flow Parameters Air: 30 to 410 NM³/Hr at 20 C ZURCHER MODEL MRCib Spring loaded low pressure reducer for high-purity gas applications Connection Options 1/2 3/4 and 1 Tri-Clamp: ASME BPE, DIN, ISO Flanged: ANSI, DIN Threaded: BSPP, NPT Materials Body: /AISI 316L or Hastelloy C22 Seat seal: PTFE, or Hastelloy C22 Trim: or Hastelloy C22 O-Rings: FFKM FDA/USP (Kalrez 6221) Diaphragm: Gylon USP CL6 Surface Finish Ra 1 0.4µm internal/1.6µm external Ra 2 0.4µm internal/0.8µm external Ra 3 0.8µm internal/1.2µm external Available Certification C of C: PED, FDA, Surface Finish EN10204: Material Traceability USP 28 CL VI Functionality and Performance Cert. Each valve individually tested and certified

2 Technical Data Build Codes Functions Connections Bodies Diaphragm MR Reducer A1 ANSI Flanges 150 lbs S 316 L (1.4404) G Gylon 3522 (USP CL 6) A1 ANSI Flanges 300 lbs H Hastelloy22 X Special D DIN Flanges PN16 / PN10 X Special C1 Clamp ISO C2 Clamp DIN Line A (DIN) Construction C3 Clamp OD / ASME BPE 2016 Trim Parts Gauge Connection C3 Clamp C Clean Build class R3 G BSP Thread female S 316 L (1.4404) M3R Gauge Connection Right N NPT Thread female H Alloy C22 M3L Gauge Connection Left X Special X Special Sizes Seats Ø 9. Seat Surface Finish 15 DN 15 (1/2") (05E,10E,12E) DN 15 (1/2") P PTFE Ra 1 0.4µm int / 1.6µm ext 20 DN 20 (3/4") (12E) DN 20 (3/4") S 316 L (1.4404) Ra 2 0.4µm int/ 0.8µm 25 DN 25 (1") (12E) DN 25 (1.00") X Special Ra 3 0.8µmint / 1.2µm ext X Special Ra 3 = Std finish Pattern 6. Spring Control Range Option ib Inline Pattern Barstock S Barg (All sizes) RH Handwheel S4 2-7 Barg (All sizes) 10. Piston O-Ring S Barg (DN 15 only) C FFKM FDA/USP S Barg (DN 15 only) X Special S7 X 7-15 Barg (DN 20/25 only) Special Typical Ordering Code and Text 1.00 MRCib ASME BPE Clamp Regulator MRC25ib.C312ES4.SSPCG.M3R.RA Zuercher Model MRCib 316L Barstock St St Regulator, ASME BPE Clamp connections, 316L Trim, PTFE Seat, FFKM (FDA) Piston O-Ring, Gylon USP CL 6 Diaphragm, Control range 2-7, 12E Orifice, ASME BPE Clamp Gauge connection, fully adjusted and sealed. General Max. inlet pressure Full Vacuum to 16 bar Leak rate Regulating range Max temp FFKM (Kalrez 6221 FDA) 0.5 to 15 Bar / 7 to 217 Psi Flow capacity for adjustment A P12 / ANSI Class VI shutoff 1 Nm3/h - 20 C to +160 C/ 4 F to +320 F Certification PED 97/23/EG Max temp PTFE - 20 C to +160 C/ 4 F to +320 F US.FDA 21 CFR Max Temp Gylon 3522 (USP CL 6) - 20 C to +220 C/ 4 F to +428 F Max SIP/CIP Temp 149 C / 300 F Seat tightness Acc. to EN EN all wetted parts Full Functionality Cert (Pressure and Flow) 2

3 Dimensions MRC15ib MRC20ib and MRC25ib MRC15ib MRC20ib MRC25ib ØA L L ØA L L ØA L L C1, C mm 125 mm C mm 125 mm C1,C2,C mm 125 mm C3 25 mm 125 mm C2 34 mm 125 mm NPT mm NPT 1/2 mm 125 mm C3 25 mm 125 mm BSPP mm BSPP 1/2 mm 125 mm NPT 3/4" 150 mm DIN 115 mm 190 mm DIN 95 mm 160 mm BSPP 3/4" 150 mm ANSI mm 190 mm ANSI mm 160 mm DIN 105 mm 180 mm ANSI mm 190 mm ANSI mm 180 mm ANSI mm 180 mm 3

4 Zuercher Functionality and Testing ZUERCHER bench test every regulator for actual pressure and flow performance prior to dispatch and the test certs are a standard part of the documentation pack supplied with every ZUERCHER regulator Reducing Regulator Function (Diagram shows BRi Regulator function applies for MRi Regulator) Spring-loaded pressure reducing regulators are self-acting regulators designed to keep process pressure B at a constant level. The nominal pressure is set by means of the setscrew, located at the spring housing. When at rest, the regulator remains in the open position. As inlet pressure A rises, pressure is released through the open valve seat F to the process side of the valve and through the internal feedback bore E underneath the diaphragm. When the diaphragm force C exceeds the spring force D, as process pressure B increases. The diaphragm is lifted and the valve seat F closes. When process pressure B drops below the preadjusted nominal pressure, the spring force D presses the diaphragm downwards, so that the valve seat F opens and admits gas until pressure equalization is reached again. 4

5 High Pressure Option Zuercher Process Gas Regulator Options Standard In-Line Design Typical application: High pressure regulation of process gases Design pressure 40 bar g Control range 1-39 bar g Body stainless steel / Hastelloy Vacuum tight USP class 6, FDA Other Zuercher Regulators Zuercher Certification 5

6 MRCib Pressure Regulator Questionnaire Kv Values MRCib Pressure Regulator 6