PRESSE PNEUMOIDRAULICHE AD AZIONAMENTO MANUALE MANUALLY OPERATED HYDROPNEUMATIC PRESSES GRUPPO ALFAMATIC
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1 4 PRESSE PNEUMOIDRAULICHE AD AZIONAMENTO MANUALE MANUALLY OPERATED HYDROPNEUMATIC PRESSES GRUPPO ALFAMATIC
2 5Tons of... Briefly: Approaching the work-piece by manual lever + Effective hydro-pneumatic working stroke with automatic clutch Standard versions... Silence 3 2 Models with adjustable forces: Total strokes MOP 0 MOP MOP MOP 3-00 kg kg kg kg 60 mm 0 mm... Economy 4 Hydropneumatic working strokes mm mm mm 25 mm... To... Comfort DEBURR RIVET BLANK BEND DRAW STAKE FOLD STRAIGHTEN KEY ASSEMBLE... Ergonomics
3 THE EXCLUSIVE FEATURES The power set of the TROMBOLINE consists of an hydropneumatic intensifier and a manually operated mechanical unit. The working cycle is split up into three phases Approach stroke Slip clutch stroke of intensifier Working stroke with hydropneumatic force Approach stroke 1 The lever operates the down stroke of the piston rod through a rack-and-pinion device. It allows the approach of the tool to workpiece 2 Slip clutch stroke of intensifier The continuing movement of the lever, engages the intensifier. It operates with a friction clutch system Working stroke with hydropneumatic force 3 During further down stroke of the lever, the hydropneumatic intensifier carries out the working stroke, always with friction engaged. The release of the lever causes the return to starting position The release of the lever causes the return of the piston rod to starting position (T.D.C.) by means of an helical spring. The hydropneumatic intensifier works in any point of the stroke of the cylinder at the meeting of a resistance on the moving shaft. The hydropneumatic working stroke can be operated several times by resting on workpiece. (For multiple working strokes. Example ++ mm).
4 THE FEATURES 1 Readout of applied pressure 2 Pressure regulator (working stroke) The force of the hydropneumatic intensifier is proportional to pressure setting. Ex. MOP - force kg at 6 bar Set pressure: 4 bar = : 6 x 4 = 00 kg 3 Switch with safety key It cuts out hydropneumatic circuit A A1 Change of work height The frame is provided with holes that allow to lower the power set, therefore to reduce the height Operating lever It can be positioned in 4 different points within for convenience of operation. To change position of the lever, unscrew and re-fit it in desired position. Approach stroke limiting bracket (T.D.C.) The bracket is used to position the tool. It shortens the return stroke of the piston rod, in observace of CEE rules that prescribe a max gap of 6 mm between tool and workpiece.the positioning is made by moving the piston rod to the desired position by means of the lever, then loosening the screw of the bracket, sliding it to the upper ledge and re-tightening the screw.
5 THE OPTIONALS Mechanical regulation of B.D.C. code X Operation lever on the left side code L Single power sets with manual or motordriven operation Locking ring Regulation ring Special work heights by request The end stroke (B.D.C.) can be regulated for mm using the ring that operates on a movable positive stop, placed inside the cylinder.this device is absolutely necessary when a high precision in end stroke position is required SPECIAL QUALITY CONTROL The presses TROMBOLINE type can be equipped with ALFAMATIC eletronic systems to control the pressing process.the quality control in based on the realtime recording both of the force and distance values of the pressing shaft and on the following creation of the working stroke curve. The control of the working stroke curve (through tolerance band, limits etc.) allows the process control of the production performed. The quality is therefore guaranteed on every piece manufactured. CSQ VISUAL control instrument WINSCOPE software to connect the instrument to a Personal Computer The WINSCOPE software displays the working-stroke curve, allows the modification of control parameters and carries out a statistical analysis of the production performed. Position transducer Load cell For further details about quality control system ask for the catalogue or visit out web-site:
6 PERFORMANCES Power fluid VALID FOR ALL VERSIONS VERSIONS MOP - MOPS - MOPH filtered air max 6 bar Model 0 Working stroke thrust in kg 6 bar 3 bar Total stroke Working stroke (hydropneumatic thrust) mm mm * Thrust of return stroke kg 1,4 1, 2,2 2,4 Mechanical regulation of bottom dead centre Consumption at 6 bar for 1 mm of working stroke mm Nl 0,164 0,34 0,636 1,0 Max weight of tools applied kg 0, 1,3 1, 1, Working speed at 6 bar mm/sec Lever rotation (stroke 60 mm) 16 *Only for version with 0 mm total stroke DIMENSIONS * Type MOP * For stroke mm with power set in low position Special dimensions by request MOP 0 MOPB 0 MOP MOPB MOP MOPB MOP A A B 5 5 C D E F G H I L M N M M M M O P 1 1 Q R S T Z Weight kg 62 5
7 * Type MOPS * For stroke mm with power set in low position MOPS 0 MOPS MOPS MOPS A A1 0 0 B C D E F G H I L M N O M M M 12 M 12 P 1 1 Q R S T Weight Z kg * Type MOPH * For stroke mm with power set in low position A A1 B C D E F G H I L M N O P Q R S T Z Weight kg MOPH 0 MOPH MOPH MOPH M M M 12 M
8 ORDERING CODE SERIES MOP - MOPS MOPH- MOPB MODEL TOTAL STROKE 60-0 mm WORKING STROKE mm MECHANICAL REGULATION B.D.C. codice X OPERATING LEVER ON THE LEFT SIDE codice L Example of order Press: MOP 60 X L This is a TROMBOLINE model MOP with force kg, total stroke 60 mm, working stroke mm, with mechanical regulation B.D.C. and operating lever on the left side 0 S. Giorgio su Legnano (Mi) - Italy Via Magenta, 25 Tel Fax info@alfamaticgroup.it Ed.2 Agent or Distributor: colorby - sesto s. giovanni (mi) - italy
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