October 2004 replaces December

Transcription

1 Carboguard 1209 Selection & Specification Data Substrates & Surface Preparation Generic Type Description Features Polyamido-Amine Epoxy Dense, highly impermeable glass flake-filled coating used for protecting steel and concrete. This versatile coating provides an impenetrable film for severe exposures in marine, offshore, petrochemical, pulp & paper and other aggressive environments. Optional use of light or course grit fillers provides nonskid properties. Excellent abrasion resistance Excellent chemical resistance Outstanding impermeability Single coat, self-priming capabilities VOC compliant to current AIM regulations Non-skid surface (optional) General Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. Immersion: SSPC-SP10 Non-Immersion: SSPC-SP6 Surface Profile: 3.0 mils min. (75 microns) Concrete Concrete must be cured 28 days at 75 F (24 C) and 50% relative humidity or equivalent. Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing. Color Finish Primers Topcoats Dry Film Thickness Gray (5742) is standard. Flat Self-priming. May be applied over certain Carboline epoxy holding primers. Contact your Carboline sales representative for specific recommendations. Polyurethanes for non-immersion applications. Phenolics for upgraded solvent resistance mils ( microns) applied in 1-3 coats depending on service. Solids Content By Volume: 88% ± 2% Theoretical Coverage Rate 1411 mil ft 2 (35.0 m 2 /l at 25 microns) Allow for loss in mixing and application VOC Values As supplied: 0.8 lbs/gal (96 g/l) Thinned: 6 oz/gal w/#213: 1.1 lbs/gal (134 g/l) 19 oz/gal w/#213: 1.6 lbs/gal (200 g/l) These are nominal values and may vary slightly with color. Performance Data Test Method System Results Report # ASTM D4541 Adhesion ASTM D4060 Abrasion ASTM B117 Salt Fog Blasted 1 ct (16-20 mils dft) Blasted 1 ct (16-20 mils dft) Blasted 1 ct (16-20 mil dft) 833 psi mg loss CS-17 wheel 1,000 gm load after 1,000 cycles No blistering, rusting, cracking or delamination. Rusting in the scribe less than 1/16 (2mm) after 4000 hours Dry Temp. Limitations Continuous: 180 F (82 C) Non-Continuous: 250 F (121 C) Discoloration and loss of gloss is observed above 180 F (82 C). Epoxies lose gloss, discolor and eventually chalk in sunlight exposure. When modified with non-skid fillers, do not use for immersion service. October 2004 replaces December

2 Carboguard 1209 Application Equipment Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. General Guidelines: Application Conventional The following spray equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Note: This is mandatory equipment when non-skid fillers are used. Bottom Feed pressure pot equipped with dual regulators, mechanical agitator and a water trap. Use ¾ I.D. minimum material hose with a maximum length of 25', 3/8" I.D. air hose. Use a ¼" fluid tip with a ¼" round or slotted internal mix air cap. A Binks 7E2 or similar gun from Graco or DeVilbiss is suggested. Airless Pump Ratio: 45:1 (min.) GPM Output: 3.0 (min.) Material Hose: ½ I.D. (min.) Tip Size: " Output PSI: Filter Size: Not recommended Brush Not recommended. Mixing & Thinning Mixing A "nylon loop" roller may be used but will result in a rougher surface with a more pronounced non-skid surface when one of the optional fillers is used. When using a roller, do not pour the material on the surface. Dip the roller into a 5 gallon pail and roll out evenly. Keep the roller wet. Power mix separately, then combine and power mix. When non-skid fillers are used, slowly mix into the mixed materials with the power mixer running. Allow a 15 minute induction time at 75 F (24 C) before application. Mixing time should be considered part of induction time. DO NOT MIX PARTIAL KITS. Ratio Part A: 3.42 gals. (5 gal. pail) Part B:. 1 gal. (1 gal. pail) Light Grit Finish: 20 lbs. of Filler 36 Coarse Grit Finish: 20 lbs. of Filler 47 Thinning Pot Life Cleanup & Safety Cleanup Safety Ventilation 6-19 oz/gal with Thinner #213 after induction time. Exact amount of thinner will depend on job site conditions. Add only enough to assure uniform flow. For horizontal application (i.e. Platform decks) only may be thinned with Thinner #2. Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. 2 hours at 75 F (24 C) Pot life ends when coating starts to generate heat or loses film build. Pot life times will be less at higher temperatures. Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used in enclosed areas and product is thinned, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator. Cleanup & Safety (cont'd) Caution This product exotherms at the end of its pot life. Any unused quantities will become extremely hot and will generate smoke and fumes. This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes. Application Conditions Condition Material Surface Ambient Normal F F F (16-35 C) (16-35 C) (16-35 C) 35-65% Minimum 50 F 50 F 50 F (10 C) (10 C) (10 C) 0% 100 F 120 F 100 F (38 C) (49 C) (38 C) 95% This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special application techniques may be required above or below normal application conditions. Curing Schedule Surface Temp. & 50% Relative Dry to Handle Dry to Topcoat Recoat Time Final Cure 60 F (16 C) 16 Hours 32 Hours 14 Days 75 F (24 C) 8 Hours 16 Hours 7 Days 7 Days 100 F (38 C) 2 Hours 4 Hours 2 Days These times are based on a 20.0 mil (500 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface haze. Any haze or blush must be removed by water washing before recoating. During high humidity conditions, it is recommended that the application be done while temperatures are increasing. If the maximum recoat time is exceeded, the surface must be abraded by sweep blasting before the application of additional coats. Packaging, Handling & Storage Shipping Weight (Approximate) 4.42 Gallon Kit 55 lbs (25 kg) Flash Point (Setaflash) Part A: 83 F (28 C) Part B: >200 F (93 C) Fillers: NA Storage Storage Temperature & Store Indoors F (4-43 C) 0-100% Relative Filler 36 Filler lbs 22 lbs Shelf Life Part A & B: Min. 36 months at 75 F (24 C) *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. October 2004 replaces December 2002

3 Carboguard 1340 Selection & Specification Data Substrates & Surface Preparation Generic Type Description Features Polyamido-Amine Epoxy Penetrating primer/sealer for use on concrete substrates and Carboline Pyrocrete Fireproofing products. It performs extremely well in sealing cementitious surfaces and is designed to receive a variety of different generic types of finish coats. Some recommended uses of 1340 include the use as a curing compound or form release agent. When applied to green concrete it will retard the escape of moisture during the cure period. It is also excellent for use as a form release coating on plywood or steel forms. Meets the requirements of ASTM C309 when applied at mils ( microns) wet. Exceptional wetting characteristics Low stress, highly flexible film Very high solids Low odor User-friendly brush & roller application VOC compliant to current AIM regulations Color Clear Amber (0910) Finish Primers Topcoats Dry Film Thickness Gloss Self-priming. May be applied over most generic types of coatings. Acrylics, Epoxies, Polyurethanes mils (25-50 microns) DFT for most applications but can be applied up to 4.0 mils (100 microns) for sealing rough surfaces or shotblasted concrete. When used as a curing and/or form release agent, it may be applied up to 10.0 mils (250 microns) wet. Solids Content By Volume: 98% ± 2% Concrete As a Curing Membrane General Pyrocrete Fireproofing Products Previously Painted Surfaces Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. Carboguard 1340 has been tested in accordance with ASTM C a Standard Specification for Liquid Membrane Forming Compounds for Curing Concrete and passes the requirements set forth in the standard. While 1340 may be applied to green concrete, generally additional coats or other coatings should not be applied until the concrete has cured 28 days at 75 F (24 C) and 50% R.H. or equivalent. Prior to topcoating we recommend that a test patch be applied to insure proper adhesion. Concrete must be cured 28 days at 75 F (24 C) and 50% relative humidity or equivalent. Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing. Application prior to surfacing assures tight adhesion between concrete and surfacers or membranes. Compatibility with other coatings, surfacers and polyurethane membranes eliminates need for form release oils or curing oils. Contact Carboline Technical Service or your Carboline sales representative for specific applications and requirements. Lightly sand or abrade to roughen and degloss the surface. Existing paint must attain a minimum 3B rating in accordance with ASTM D3359 X- Scribe adhesion test. Theoretical Coverage Rate 1572 mil ft 2 (38.5 m 2 /l at 25 microns) Allow for loss in mixing and application. Porous and irregular substrates like concrete/fireproofing coverage rates and should be taken into account. VOC Values As supplied: 0.0 lbs/gal (0 g/l) Thinned: 25 oz/gal w/ #76: 1.1 lbs./gal (131 g/l) These are nominal values. Dry Temp. Continuous: Non-Continuous: 175 F (79 C) 200 F (93 C) Limitations Epoxies lose gloss, discolor and eventually chalk in sunlight exposure. Do not use for immersion service. March 2009 replaces June EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard

4 Carboguard 1340 Application Equipment Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. General Guidelines: Application Brush & Brush Mixing & Thinning Mixing Contact Carboline Technical Service for spray equipment and technique. Avoid excessive re-brushing or re-rolling. Apply only enough material to wet the surface uniformly. Any puddles formed must be brushed out. Use a medium bristle brush. Ratio 1:1 Ratio (A to B) Use a medium or long-nap synthetic roller cover with phenolic core. Power mix separately, then combine and power mix. DO NOT MIX PARTIAL KITS. Thinning Normally not required but may be thinned up to 25 oz/gal (20%) with Thinner #76. Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. Pot Life Cleanup & Safety Cleanup Safety Ventilation Caution 45 minutes at 75 F (24 C). Pot life will be less at higher temperatures. Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used in enclosed areas and product is thinned, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator. This product exotherms at the end of its pot life. Any unused quantities will become extremely hot. The material begins to thicken at the end of its pot life, which is an indication of exotherm. Immediately spread out on an appropriate surface or add sand or other suitable heat sink to the unused material to reduce the severity of exotherm. Take appropriate precautions against breathing fumes. This product when thinned contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes. Application Conditions Condition Material Surface Ambient Normal F F F (16-27 C) (16-27 C) (16-27 C) 0-80% Minimum 60 F 50 F 50 F (16 C) (10 C) (10 C) 0% 90 F 130 F 100 F (32 C) (54 C) (38 C) 90% This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel. Special application techniques may be required above or below normal application conditions. Curing Schedule Surface Temp. & 50% Relative Dry to Topcoat or Handle Recoat Time w/ Water Borne Recoat Time w/ Solvent Borne Final Cure 50 F (10 C) 24 Hours 14 Days 30 Days 9 Days 75 F (24 C) 12 Hours 14 Days 30 Days 6 Days 90 F (32 C) 6 Hours 7 Days 15 Days 3 Days These times are based on a mil (25-50 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface haze. Any haze or blush must be removed by water washing before recoating. During high humidity conditions, it is recommended that the application be done while temperatures are increasing. If the maximum recoat time is exceeded, the surface must be abraded by sweep blasting or sanding before the application of additional coats. Curing Schedule for Curing/Form Release Agent Surface Temp. & 50% Relative Dry to Topcoat or Handle Final Cure 75 F (24 C) 5 Hours 6 Days These times are based on ( microns) mils dry film thickness. Packaging, Handling & Storage Shipping Weight (Approximate) 0.5 Gallon Kit 6 lbs (3 kg) Flash Point (Setaflash) Part A: >205 F (96 C) Part B: >205 F (96 C) Storage Temperature & Shelf Life 2 Gallon Kit 22 lbs (10 kg) F (4-43 C) Store indoors. 0-90% Relative Part A & B: Min. 36 months at 75 F (24 C) *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. March 2007 replaces June 2007 EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard

5 Carboguard 190HB Selection & Specification Data Generic Type Description Features Epoxy-polyamide. Part A and Part B mixed prior to application. CARBOLINE 190 HB can be used over Carboline inorganic zinc primers. Particularly recommended as an exterior coating for tank farms and miscellaneous equipment where uniformity of color and resistance to salt, alkalies and weathering exposures is required CARBOLINE 190 HB has very good resistance to mild acids and solvents. The cured film is tough and abrasion resistant. CHEMICAL RESISTANCE GUIDE : Dry Film Thickness Solids Content Theoretical Coverage Rate Dry Temp. 4-6 mils ( microns) By Volume CARBOLINE 190 HB 72% ± 2% 25.2 sg. m /I at 25 microns 5.04 sq. m/l at 125 microns) *NOTE: Material losses during mixing and application will vary and must be taken into consideration when estimating job requirements. (non-immersion) Continuous: 200 F( 93 C) Non-continuous: 250 F(121 C) Color Primers Exposure Splash and Fumes Spillage Acids Fair Very Good Alkalies Excellent Excellent Solvents Good Very Good Salt Excellent Excellent Water Excellent Excellent FLEXIBILITY: Fair WEATHERING: Very Good (chalks - result in fading, most noticeable in dark colors). ABRASION RESISTANCE: Very Good Available in a variety of colors. Consult your localcarboline representative or Carboline Customer Service for availability. If long term color retention is desired for esthetic reasons, topcoat with CARBOLINE 134 or other recommended coating. CARBOLINE 190 HB Tank Finish, White 0854, is a freely chalking self-cleaning white product. Consult separate Product Data Sheet for specific recommendations May be applied directly over inorganic zincs, weathered galvanising, catalyzed epoxies, phenolics or other coatings as recommended. A mist coat of CARBOLINE 190 HB is recommended when applied over inorganic zincs to minimize bubbling. Consult Carboline Technical Service for specific recommendations. Limitations Immersion service, strong acid exposures or areas where chalking is undesirable Chalks upon weathering Substrates & Surface Preparation General Apply over suitably primed metal, concrete or other surfaces as recommended Apply over clean dry recommended primers. Concrete Application Equipment Apply over clean, dry recommended surfacer or primer. Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. General Guidelines: Application Conventional Remove all oil or grease (rom the surface to be coated with Thinner 2 or Carboline Surface Cleaner 3 (refer to Surface Cleaner 3 Instructions) in accordance with SSPC- SP 1. Use 3/8" minimum I.D. material hose. Hold gun approximately inches from the surface and at a right angle to the surface. Topcoats Normally none. May be topcoated as recommended to upgrade weathering resistance, or for higher gloss. December 2009 replaces December2008

6 Carboguard 190 HB Airless Brush & Brush Use a 3/8 minimum I.D material hose. Hold gun approximately from the surface and at a right angle to the surface Mfr.& gun Pump* Binks model 700 B : 1 DeVilbiss JGN QFA * Teflon packings are recommended and are available from pump manufactures. Use a tip with 2400 psi Recommended for small areas or touch-up only. Avoid rebrushing and rerolling. Use CARBOLINE Thinner #33 up to 25% by volume for best results. Two coats may be required to obtain desired appearance. Use medium bristle brush or good quality short nap roller.. Caution preventing the solvent vapor concentration from reaching the lower explosion limit for the solvent used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and non sparking shoes Application Conditions Condition Material Surface Ambient Humidiy F F F Normal 65% (18-29 C) (18-29 C) (16-32 C) Mixing & Thinning Mixing & Ratio Recommended for small areas or touch-up only. Use good quality short nap roller. Power mix separately, then combine and mix in the following proportions. 10 ltrs set CARBOLINE 190 HB Part 5 Ltrs A CARBOLINE 190 HB Part 5 Ltrs B Thinning Thin up to 25% by volume with CARBOLINE Thinner #15. For hot or windy conditions, use CARBOLINE Thinner #33. NOTE: Use of thinners other than those supplied or approved by Carboline may adversely affect product performance and void product warranty, whether express or implied. Pot Life Cleanup & Safety Eight hours at 75 F (24 C) and less at higher temperatures. Pot life ends when coating loses body and begins to sag. Cleanup Use CARBOLINE Thinner # 2 Safety Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Use adequate ventilation and wear gloves or use protective cream on face and hands if hypersensitive. Keep container closed when not in use. Minimum Curing Schedule 50 F(10 C) 50 F(10 C) 50 F (10 C) 0% 90 F (32 C) 140 F(60 C) 120 F (49 C) 85% Surface Temp. & 50% Relative Dry to Recoat Final Cure 50 F (10 C) 3 days 1 week 75 F (24 C) 18 hour 4 days 90 F (32 C) 10 hours 2 days Packaging, Handling & Storage Shipping Weight CARBOLINE 190 HB Thinner #15 Thinner #33 Flash Point (Approximate) 10 ltrs set ( 15.5 kgs) 5 ltrs ( 4.4 kgs) 5 trs ( 4.5 kgs) (Pensky-Martens Closed Cup) CARBOLINE 190 HB Part A 58 F (14 C) CARBOLINE 190 HB Part B 73 F (23 C) CARBOLINE Thinner # F (25 C) CARBOLINE Thinner # F (38 C) Storage Temperature & (Store indoors) Temperature: F (4-43 C) : 0-100% Shelf Life 12 months minimum when stored at 32 C. *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. Ventilation When used in enclosed area, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of December 2009 replaces December 2008

7 Carboguard 193 PRIMER Selection & Specification Data Generic Type Description Epoxy-polyamide. Part A and Part B mixed prior to application. Recommended for protection of structural steel, concrete, equipment and tank exteriors in chemical and food plants, breweries, paper mills and other industries with corrosive conditions. Excellent protection for equipment subjected to impact abrasion, detergents, water, steam and oils. Features An economical, lead-free, high-build maintenance coating primer. Cures to a hard, tough film with excellent sub-film corrosion resistance. CARBOLINE 193 Primer has excellent adhesion and better tolerance of field application variables than other types of coating. FLEXIBILITY: Good WEATHERING: Good (Chalks) ABRASION RESISTANCE: Very Good Color GLOSS CHEMICAL RESISTANCE GUIDE : Exposure Splash and Fumes Spillage Acids Good Very Good Alkalies Good Excellent Solvents Very Good Excellent Salt Excellent Excellent Water Excellent Excellent Green 0300, Red 0500, Yellow 0600, Gray 0700 and White Flat. Topcoats CARBOGUARD 193 Primer may be topcoated with catalyzed epoxies, vinyls, modified phenolics, or others as recommended. Dry Film Thickness THEORETICAL SOLIDS CONTENT Theoretical Coverage Rate 3 mils (75 microns) OF MIXED MATERIAL: By Volume CARBOGUARD 193 Primer 50% + 2% PER MIXED GALLON*: 802 mil sq. ft. (20 sg. m /I at 25 microns) 267 sq. ft. at 3 mils (6.7 sq. m/l at 75 microns) December 2008 replaces February 2008 Dry Temp. *NOTE: Material losses during mixing and application will vary and must be taken into consideration when estimating job requirements. (non-immersion) Continuous: Non-continuous: 200 F ( 93 C) 250 F(121 C) Limitations NOT RECOMMENDED FOR: Immersion, splash and spillage of strong solvents, or concentrated acids *NOTE: If allowed to weather, chalking should be removed by water washing and then allowed to dry thoroughly prior to topcoating. Substrates & Surface Preparation General CARBOGUARD 193 Primer may be applied over properly prepared steel and concrete, or others as recommended. Remove any oil or grease from surface to be coated with clean rags soaked in CAR-BOLINE Thinner #2 in accordance with SSPC-SP 1. Preferred Dry abrasive blast to a Commercial Grade Finish in accordance with SSPC-SP 6-82 to a degree of cleanliness in accordance with NACE #3 to obtain a 1-2 mil (25-50 microns) blast profile. Acceptable Power tool clean per SSPC-SP 3 for touch-up only. Concrete Do not coat concrete treated with hardening solutions unless test patches indicate satisfactory adhesion. Do not apply coating unless concrete has cured at least 28 days at 70 F (21 C) and 50% RH or equivalent time. Apply to properly prepared concrete that was acid etched or sweep sandblasted Application Equipment Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. General Guidelines: Application Use sufficient air volume for correct operation of equipment. Use a 50% overlap with each pass of the gun. On irregular surfaces, coat the edges first, making an extra pass later. NOTE: The following equipment has been found suitable, however, equivalent equipment may be substituted.

8 Carboguard 193 Primer Conventional Use 3/8" minimum I.D. material hose. Hold gun approximately inches from the surface and at a right angle to the surface. personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator Airless Brush & Mixing & Thinning Mixing Ratio Use a 3/8 minimum I.D material hose. Hold gun approximately from the surface and at a right angle to the surface Mfr.& gun Pump* Binks model 700 B : 1 DeVilbiss JGN QFA BRUSH OR ROLLER: For small areas or touch-up only. Use medium, natural bristle brush, with full strokes. Avoid rebrushing. Use short nap mohair roller with phenolic core. Power mix separately, then combine and mix in the following proportions. Carboline 193 Primer Part A Carbolne 193 Part B 10 ltrs 40 ltrs set set 5 ltrs 20 ltrs 5 ltrs 20 ltrs Thinning Thin up to 25% by volume with CARBOLINE Thinner #15. For hot or windy conditions above 80 F (27 C), use CARBOLINE Thinner #33. NOTE: Use of thinners other than those supplied or approved by Carboline may adversely affect product performance and void product warranty, whether express or implied. Cleanup & Safety Cleanup Use CARBOLINE Thinner # 2 Caution This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and non sparking shoes Application Conditions Material Surfaces Normal c F(18-29"C) F (18-29 C) Minimum 55 F(10 C) 50 F (10 C) 90 F (32 C) 135 F(57 C) Ambient Normal F(18-29 C) NA Minimum 50 F(10 C) 0% 110 F(43 C) 90% Curing Schedule Temperatur Dry to Between Touch coat Final cure 50 F(10 C) 90min. 24 hours 12 days 60 F(16 C) 45min. 12 hours 6 days 75 F(24 C) 25 min. 6 hours 2 days 90 F(32 C) 15min. 3 hours 2 days Packaging, Handling & Storage Shipping Weight (Approximate) Carboguard 193 Primer Flash Point (Pensky-Martens Closed Cup) 10 ltrs set CARBOGUARD 193 Primer Part A 46 F ( 8 C) Part B 60 F (16 C) Safety Ventilation Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Use adequate ventilation and wear gloves or use protective cream on face and hands if hypersensitive. Keep container closed when not in use. When used in enclosed area, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvent used. User should test and monitor exposure levels to insure all Shelf Life 12 months minimum when stored or (32 C). *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. December 2008 replaces February 2008 To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard

9 Carboguard 635 Selection & Specification Data Generic Type Description Cross-linked epoxy polymeric amine An all-purpose epoxy that has a variety of attributes including low-temperature cure, surface tolerance, fast recoat times, moisture tolerance during application and cure, and excellent corrosion protection. Carboguard 635 can be used direct to metal as a corrosion resistant primer or as an intermediate coating over other primers. It is suitable for both maintenance and new construction projects due to its excellent surface wetting characteristics and quick cure for handling. It may also be used for immersion in fresh or salt water (marine) exposures. See also marine-version data sheet. Features Low temperature cure (20 F) Excellent corrosion protection Excellent application characteristics Fast recoat times Moisture tolerance during application Extended recoat window for atmospheric exposures (6 months for most topcoats) Meets VOC restrictions Gloss Color Primers Satin Beige, Gray, Red, Black, and White Self-Priming Topcoats Acrylics, Alkyds, Epoxies, Polyurethanes, Polysiloxanes Substrates & Surface Preparation General Substrates Remove any oil or grease from surface to be coated with clean rags soaked in Carboline Thinner #2, or toluol. Concrete Do not apply coating unless concrete has cured at least F (21 C) and 50% RH or equivalent. : (atmospheric exposures) For optimal performance: Hand Tool or Power Tool clean in accordance with SSPC-SP 2, SSPC-SP 3, or SSPC- SP 11 to produce a rust-scale free surface. For maximum performance: SSPC-SP 6 (or greater) with a 1½-2 mil (40-75 micron) blast profile. : (immersion service): White metal cleanliness in accordance with SSPC-SP10 minimum Concrete: Remove all loose, unsound concrete. Remove all oils or other non-compatible sealers or treatments. Consult Carboline Technical Service for more specific recommendations. Ordering Information Prices may be obtained from Carboline Sales Representative or Main Office. Terms Net 30 days. Shipping 1 Gal. Kit 5 Gal. Kit Weight (approx) 14 lbs. 65 lbs. (30 kg) Application Equipment Dry Film Thickness Solids Content Theoretical Coverage Rates Dry Temp. VOC Values (calculated) Limitations For most applications: mils ( microns) per coat. Note: Thicknesses above this range may result in higher gloss appearance which can interfere with topcoat adhesion. Follow Curing Schedule notes to mitigate possible adhesion issues. Theoretical solids (mixed) by volume: SBV: 65 +/- 2% 1042 mil ft² ( 25 m²/l at 25 microns) 260 sq. ft. at 4 mils (6.4 sq. 100 microns) NOTE: Material losses during mixing and applications will vary and must be taken into consideration when estimating job requirements. Continuous: 180 F (82 C) Non-Continuous: 220 F (104 C) As supplied: 2.47 lbs/gal (296 g/l) mixed Thinned: 10.5 oz/gal w/ #76: 2.79 lbs/gal (334 g/l) These are nominal values and may vary with color. Epoxies lose gloss, discolor and eventually chalk in sunlight exposure. Listed below are the general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. Application Airless Hold gun inches from the surface and at a right angle to the surface. Pump Ratio: 30:1 (min.) Volume 9.5 l/min min. Output: (2.5gpm min.) Material 905 mm min. Hose: (3/8 I.D. min.) Tip Size: mm ( ) kg/cm² ( psi) Output Pressure: Use a 3/8 minimum I.D. material hose The following spray equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Mfr. & Gun Use either model below: Graco Binks Model 520 Pump* Huskie (DeVilbiss) Bulldog 45:1 Jupiter 8D *Teflon packings are recommended and available from pump manufacturer. July 2008 replaces October To the best of our knowledge the Technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboxane

10 Carboguard 635 Conventional Brush or Mixing & Thinning Mixing Thinning Pot Life Pressure pot equipped with dual regulators, 3/8 I.D. minimum material hose,.070 I.D. fluid tip and appropriate air cap. For applications over damp surfaces, brush and roller is the preferred method. Multiple coats may be required to obtain desired appearance, recommended dry film thickness, and adequate hiding. Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 75 F (24 C). Use a short-nap synthetic roller cover with phenolic core. Mix separately, then combine and mix in the following proportions (4:1 ratio): 1 Gal. Kit 5 Gal. Kit Part A.8 gallon 4 gallon Part B.2 gallon 1 gallon For atmospheric applications thin up to 8% by volume with Carboline Thinner #76 or 8% by volume per with Thinner #33 for brush and roller. For immersion, use Thinner #38 up to 8%. 3 hours at 75 F (24 C) and less at higher temperatures. Pot life ends when coating becomes too viscous to use. Cleanup & Safety Cleanup Safety Ventilation Caution Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator. This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes. Application Conditions Condition Material Substrate Ambient RH Optimum 60 F 75 F (16 C 24 C) 60 F-75 F (16 C-24 C) 60 F-75 F (16 C-24 C) 30-70% Minimum 45 F (7 C) 20 F (-7 C) 20 F (-7 C) 0% 90 F (32 C) 120 F (50 C) 100 F (35 C) 95% Industry standards are for substrate temperatures to be above the dew point. Carboguard 635 is unique in that it can tolerate damp substrates. See Brush or above. Special thinning and application techniques may be required above or below normal conditions. Curing Schedule Surface 50% RH Non-Immersion Schedule Dry to Handle Dry to Topcoat Minimum Dry to Topcoat 20 F (-7 C) 36 hrs 24 hrs 180 Days 35 F (2 C) 16 hrs 2 hrs 180 Days 50 F (10 C) 10 hrs 1 hr 180 Days 75 F (24 C) 3 hrs 45 min 180 Days 90 F (32 C) 1.5 hrs 30 min 180 Days Immersion Schedule 635 or Antifoulant Topcoat Surface Dry to Topcoat Dry to Topcoat Dry to Topcoat Temperature with Antifoulant with 635* 50% RH * 20 F (-7 C) 24 hrs 36 hrs Up to 30 days; 35 F (2 C) 2 hrs 16 hrs 50 F (10 C) 1 hr 8 hrs 75 F (24 C) 45 min 4 hrs 90 F (32 C) 30 min 3 hrs high temps and/or sunlight exposure may shorten this recoat schedule *These times are to be used as a guideline. The optimum time to topcoat with an antifoulant is when the 635 is touch-tacky. If the touch-tacky time has been exceeded, or if the film is glossy, you can generally reprime/refresh the first coat of 635 with a fresh coat of itself. The longer the first coat has to cure, particularly in sunlight exposure or elevated temps, the higher risk of inadequate adhesion. If those maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats. Contact your local Carboline Marine Representative for assistance/guidance. Marine Use: Undocking time of 24 F The listed times in the chart above are based on a 4-6 mil ( micron) dry film thickness per coat. Deviation from those thicknesses may compromise the performance and adhesive properties of the film. Higher film thickness, insufficient ventilation or cooler temperatures could result in solvent entrapment and premature failure. Excessive humidity or condensation on the surface during curing will not affect performance but may cause discoloration and result in a surface haze. Any haze or blush must be removed by water washing before recoating. If the maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats. For force curing, contact Carboline Technical Service for specific requirements. For application and cure conditions below 35 F, dehumidify before, during, and after application to prevent ice formation on the surface. *Do not apply to substrates with ice or ice crystal formation. Dehumidify or raise the temperature to eliminate ice on the substrate. Packaging, Handling & Storage Flash Point (Setaflash) Storage Shelf Life Part A: Part B: Carboline Thinner 76 Store Indoors. KEEP DRY F (4 C-38 C) 0-95% Relative Part A Part B 66 F (19 C) 80 F (15 C) 23 F (-5 C) 24 months at 76 F (24 C) 24 months at 76 F (24 C) *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. July 2008 replaces October 2007 To the best of our knowledge the Technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboxane

11 Carboguard 888 Selection & Specification Data Generic Type Description Features Color Finish Primers Topcoats Dry Film Thickness Epoxy Polyamide Low-temperature and rapid curing primer/finish with an extended recoat window. Provides excellent corrosion resistance as a primer, intermediate or finish on steel substrates. Selfpriming on steel, galvanized steel and concrete, 888 offers user-friendly characteristics which facilitate application in a wide range of environmental conditions. Low temperature cure characteristics Rapid handling for in-shop applications One-year recoat window Low yellowing compared to other epoxies VOC compliant to current AIM regulations Meets the requirements of: Class "A" slip coefficient and creep testing criteria for use on faying surfaces. Red (0500); Gray (0700); White (0800); Yellow (0600) Satin Self-priming. May be applied over organic and inorganic zinc primers, epoxies and others as recommended. A mist coat may be required to minimize bubbling over zinc rich primers. Acrylics, Epoxies, Polyurethanes mils ( microns) per coat Do not exceed 10 mils in a single coat. Solids Content By Volume: 63% ± 2% *Tested in accordance with ASTM D2697 Theoretical Coverage Rate 1,011 mil ft 2 (25.0 m 2 /l at 25 microns) Allow for loss in mixing and application VOC Values As supplied: 2.7 lbs./gal (330 g/l) Thinned: 19 oz/gal w/ #15: 3.3 lbs./gal (403 g/l) 19 oz/gal w/ #33: 3.3 lbs./gal (403 g/l) These are nominal values and may vary slightly with color. Dry Temp. Limitations Continuous: 200 F (93 C) Non-Continuous: 250 F (121 C) Discoloration and loss of gloss is observed above 200 F (93 C). Epoxies lose gloss, discolor and eventually chalk in sunlight exposure. Substrates & Surface Preparation General Galvanized Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. SSPC-SP6 Surface Profile: mils (38-75 microns) SSPC-SP7 Consult your Carboline Sales Representative for specific recommendations. Concrete Concrete must be cured 28 days at 75 F (24 C) and 50% relative humidity or equivalent. Laitance, form oils, curing agents and hardeners should be removed by suitable method before coating application. Performance Data Test Method System Results ASTM D4541 Adhesion ASTM D4060 Abrasion ASTM D4213 Scrub ASTM B117 Salt Fog ASTM D2247 Test ASTM A-490 Slip Coefficient ASTM D5894 QUV/ Prohesion Midwest Weathering ASTM D1653 Water Vapor Transmission Blasted 2 cts. 888 Blasted 1 ct. 888 Blasted 1 ct. 888 Blasted With organic zinc primer 2 cts. 888 Blasted 2 cts. 888 Blasted 1 ct. 888 Blasted 1 ct. 888 Blasted 2 cts cts psi (Elcometer) 138 mg. loss after 1000 cycles, CS17 wheel, 1000 gm. load Erosion rate:.0039 microliters after 100 cycles w/ Abrasive scrub medium No effect on plane, rust in scribe, less than 1/32" (0.7mm) undercutting at scribe after 7000 hours No blistering, no rusting; color change less than 2 DE (CieLab units) after 8000 hours Meets requirements for Class "A" rating No rusting, blistering or chalking on plane; rust in scribe; less than 1/8" undercutting at scribe after 1000 hours No effect on plane area, except #6 slight chalking after 1 year outdoor exposure at 45 angle. WVP of 0.6 US perms. Method B Wet cup; Condition C R.H. 0%, Temperature 73.1 F Test reports and additional data available upon written request. Report # L L September 2008 replaces September

12 Carboguard 888 Application Equipment Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. General Guidelines: Application Conventional The following spray equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Pressure pot equipped with dual regulators, 3/8 I.D. minimum material hose,.070 I.D. fluid tip and appropriate air cap. Airless Pump Ratio: 30:1 (min.)* GPM Output: 3.0 (min.) Material Hose: 3/8 I.D. (min.) Tip Size: Output PSI: Filter Size: 60 mesh *Teflon packings are recommended and available from the pump manufacturer. Brush & Brush Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or rerolling. For best results, tie-in within 10 minutes at 75 F (24 C). Use a medium bristle brush. Mixing & Thinning Mixing Ratio 1:1 Ratio (A to B) Use a short-nap synthetic roller cover with phenolic core. Power mix separately, then combine and power mix. At material temperatures below 75 F sweat-in the mixed material for 30 minutes. DO NOT MIX PARTIAL KITS. Thinning May be thinned up to 19 oz/gal (15%) with Thinner #15 or Thinner #33. Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. Pot Life Cleanup & Safety Cleanup Safety Ventilation Carboline Thinner #236E may also be used to thin this product to minimize HAP and VOC emissions. Consult Carboline Technical Service for guidance. 4 Hours at 75 F (24 C) Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher temperatures. Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used in enclosed areas and thinned, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator. Application Conditions Condition Material Surface Ambient Normal Minimum F (16-29 C) 50 F (10 C) 90 F (32 C) F (18-29 C) 35 F (2 C) 135 F (57 C) F (16-32 C) 35 F (2 C) 120 F (49 C) 0-65% 0% 85% Industry standards are for the substrate temperatures to be 5 F (3 C) above the dew point. It is recommended to maintain this restriction during the initial curing times (see Dry to Recoat schedule). Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special application techniques may be required above or below normal application conditions. Curing Schedule Surface Temp. & 50% Relative Dry to Handle Dry to Recoat / Topcoat Final Cure 35 F (2 C) 16 Hours 18 Hours 3 Days 50 F (10 C) 9 Hours 8 Hours 2 Days 75 F (24 C) 3 Hours 4 Hours 24 Hours 90 F (32 C) 1.5 Hour 2 Hours 12 Hours These times are based on a mil ( micron) dry film thickness and consistent ambient conditions as stated. In practice, it may be difficult to maintain consistent curing temperatures which may and will affect the dry times as stated. Should the curing temperatures deviate during the curing cycle it is recommended to follow the dry times as stated for the lower ambient temperature reached. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface blush or haze. Any haze or blush must be removed by water washing before recoating. recoat time is one year without special surface preparation. Loose chalk must be removed in accordance with good painting practice. Specific topcoat products can be used in a much shorter re-coat interval. Consult Carboline for recommendations and test results. If the maximum recoat time has been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats. Carboguard 888 applied below 40 F (4 C) may temporarily soften for several hours, after temperatures rise to 60 F (16 C). This is a normal condition and will not affect performance. Packaging, Handling & Storage Shipping Weight (Approximate) 2 Gallon Kit 29 lbs (13 kg) Flash Point (Setaflash) Part A: 54 F (12 C) Part B: 56 F (13 C) Storage Storage Temperature & Shelf Life *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. Store Indoors F (4-43 C) 0-100% Relative 10 Gallon Kit 137 lbs (62 kg) Part A & B: Min. 36 months at 75 F (24 C) September 2008 replaces September 2005

13 Carboguard 890 & 890 LT Selection & Specification Data Generic Type Description Features Color Finish Primers Topcoats Dry Film Thickness Cycloaliphatic Amine Epoxy Highly chemical resistant epoxy mastic coating with exceptionally versatile uses in all industrial markets. Self-priming and suitable for application over most existing coatings, and tightly adherent to rust. Carboguard 890 serves as stand-alone system for a variety of chemical environments. Carboguard 890 is also designed for various immersion conditions. Excellent chemical resistance Surface tolerant characteristics Conventional and low-temperature versions Self-priming and primer/finish capabilities Very good abrasion resistance VOC compliant to current AIM regulations Suitable for use in USDA inspected facilities Refer to Carboline Color Guide. Certain colors may require multiple coats for hiding. Note: The low temperature formulation will cause most colors to yellow or discolor more than normal in a short period of time. (Epoxies lose gloss, discolor and chalk in sunlight exposure.) Gloss Self-priming. May be applied over inorganic zinc primers and other tightly adhering coatings. A mist coat may be required to minimize bubbling over inorganic zinc primers. Acrylics, Epoxies, Polyurethanes mils ( microns) per coat mils ( microns) over light rust and for uniform gloss over inorganic zincs. Don't exceed 10 mils (250 microns) in a single coat. Excessive film thickness over inorganic zincs may increase damage during shipping or erection. Solids Content By Volume (890): 75% ± 2% (890LT): 80% ± 2% Theoretical Coverage Rate 890: 1203 mil ft 2 (30.0 m 2 /l at 25 microns) 241 ft 2 at 5 mils (6.0 m 2 /l at 125 microns) 890LT: 1283 mil ft 2 (31.0 m 2 /l at 25 microns) 257 ft 2 at 5 mils (6.3 m 2 /l at 125 microns) Allow for loss in mixing and application VOC Values LT As supplied 1.7lbs/gal (214 g/l) 1.5lbs/gal (180g/l) Thinned w/#2*: 7oz/gal=2.0lbs/gal (250g/l) 15oz/gal=2.0lbs/gal (250g/l) 13oz/gal=2.2lbs/gal (271g/l) Thinned w/#33*: 7oz/gal=2.0lbs/gal (250g/l) 14oz/gal=2.0 lbs/gal (250g/l) 16oz/gal=2.3lbs/gal (285g/l) 16oz/gal=2.1lbs/gal (258g/l) *Use Thinner #76 up to 8 oz/gal for 890 and 16 oz/gal for 890 LT where non-photochemically reactive solvents are required. Dry Temp. Continuous: 250 F (121 C) Non-Continuous: 300 F (149 C) Discoloration and loss of gloss is observed above 200 F (93 C). projects use only factory made material in special colors. Consult Technical Service for specifics. Carboguard 890 LT should not be used for immersion and should only be used as a primer or intermediate coat. Discoloration may be objectionable if used as a topcoat. Substrates & Surface Preparation General Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. Immersion: SSPC-SP10 Non-immersion: SSPC-SP mils (38-75 microns) SSPC-SP2 or SP3 are suitable cleaning methods for mild environments. Galvanized Concrete or CMU Drywall & Plaster Previously Painted Surfaces Performance Data Prime with specific Carboline primers as recommended by your Carboline Sales Representative. Refer to the specific primer s Product Data Sheet for substrate preparation requirements. Concrete must be cured 28 days at 75 F (24 C) and 50% relative humidity or equivalent. Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing. Mortar joints should be cured a min of 15 days. Prime with itself, Carboguard 1340, or suitable filler/sealer. Joint compound and plaster should be fully cured prior to coating application. Prime with Carbocrylic 120 or Carboguard Lightly sand or abrade to roughen surface and degloss the surface. Existing paint must attain a minimum 3B rating in accordance with ASTM D3359 X-Scribe adhesion test. Test Method System Results Report # ASTM D3359 Adhesion ASTM D4060 Abrasion ASTM B117 Salt Fog ASTM B117 Salt Fog ASTM D1735 Water Fog ASTM D3363 Pencil Hardness ASTM D2486 Scrub ASTM E84 Flame and Smoke Blasted 1 ct. 890 Blasted 1 ct. Epoxy Pr. 1 ct. 890 Blasted 2 cts. 890 Blasted 1 ct. IOZ 1 ct. 890 Blasted 1 ct. Epoxy Pr. 1 ct. 890 Blasted 2 cts. 890 Blasted 1 ct ct A mg. loss after 1000 cycles, CS17 wheel, 1000 gm. load No effect on plane, rust in scribe. 1/16" undercutting at scribe after 2000 hours No effect on plane, no rust in scribe and no undercutting after 4000 hours No blistering, rusting or delamination after 2800 hours L40-42,45, Greater than 8H % gloss retained after 10,000 cycles w/ liquid scrub medium 5 Flame 5 Smoke Class A Test reports and additional data available upon written request Limitations Do not apply over latex coatings. For immersion April 2007 replaces February /0983

14 Carboguard 890 & 890 LT Application Equipment Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. General Guidelines: Application Conventional This is a high solids coating and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved. The following spray equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Pressure pot equipped with dual regulators, 3/8 I.D. minimum material hose,.070 I.D. fluid tip and appropriate air cap. Airless Pump Ratio: 30:1 (min.)* GPM Output: 3.0 (min.) Material Hose: 3/8 I.D. (min.) Tip Size: Output PSI: Filter Size: 60 mesh *Teflon packings are recommended and available from the pump manufacturer. Brush & Brush Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or rerolling. For best results, tie-in within 10 minutes at 75 F (24 C). Use a medium bristle brush. Mixing & Thinning Mixing Use a short-nap synthetic roller cover with phenolic core. Power mix separately, then combine and power mix. DO NOT MIX PARTIAL KITS. Ratio 890 and 890 LT 1:1 Ratio (A to B) Thinning* : Up to 13 oz/gal (10%) w/ #2 Brush: Up to 16 oz/gal (12%) w/ #33 : Up to 16 oz/gal (12%) w/ #33 Thinner #33 can be used for spray in hot/windy conditions. Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. *See VOC values for thinning limits. Pot Life Hours at 75 F (24 C) 890 LT 2 Hours at 75 F (24 C) Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher temperatures. Cleanup & Safety Cleanup Safety Ventilation Caution Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator. This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes. Application Conditions 890 Condition Material Surface Ambient Normal F F F (16-29 C) (16-29 C) (16-32 C) 0-80% Minimum 50 F 50 F 50 F (10 C) (10 C) (10 C) 0% 90 F 125 F 110 F (32 C) (52 C) (43 C) 80% 890 LT Normal F F F (16-29 C) (16-29 C) (16-32 C) 10-80% Minimum 40 F 35 F 35 F (4 C) (2 C) (2 C) 0% 90 F 125 F 110 F (32 C) (52 C) (43 C) 80% This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special application techniques may be required above or below normal application conditions. Curing Schedule 890 (Based on 4 8 mils, microns dry film thickness.) Surface Temp. Dry to Topcoat Dry to Final Cure & 50% Relative w/ Other Recoat Finishes General Immersion 50 F (10 C) 12 Hours 24 Hours 3 Days N/R 60 F (16 C) 8 Hours 16 Hours 2 Days 10 Days 75 F (24 C) 4 Hours 8 Hours 1 Day 5 Days 90 F (32 C) 2 Hours 4 Hours 16 Hours 3 Days 890 LT (Based on 5 mils, 125 microns dry film thickness.) Surface Temp. & 50% Relative April 2007 replaces February 2007 Dry to Touch Dry to Handle Dry to Recoat & Topcoat w/ Others Final Cure General Service 35 F (2 C) 5 Hours 18 Hours 20 Hours 7 Days 40 F (4 C) 4.5 Hours 15.5 Hours 16 Hours 5 Days 50 F (10 C) 3.5Hours 6.5 Hours 12 Hours 3 Days 60 F (16 C) 2 Hours 5 Hours 8 Hours 2 Days 75 F (24 C) 1.5Hours 2 Hours 4 Hours 24 Hours 90 F (32 C) 1 Hour 1.5 Hours 2 Hours 16 Hours Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface haze. Any haze or blush must be removed by water washing before recoating. During high humidity conditions, it is recommended that the application be done while temperatures are increasing. recoat/topcoat times are 30 days for epoxies and 90 days for polyurethanes at 75 F (24 C). If the maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats. 890 LT applied below 50 F (10 C) may temporarily soften as temperatures rise to 60 F (16 C). This is a normal condition and will not affect performance. Packaging, Handling & Storage Shipping Weight (Approximate) Flash Point (Setaflash) Storage Temperature & 2 Gallon Kit 29 lbs (13 kg) 10 Gallon Kit 145 lbs (66 kg) 89 F (32 C) for Part A; 890 & 890 LT 73 F (23 C) for Part B; 890 & 890 LT F (4-43 C) Store indoors % Relative Shelf Life: 890 & 890LT Part A: Min. 36 months at 75 F (24 C) 890 Part B: Min. 15 months at 75 F (24 C) 890 LT Part B: Min. 15 months at 75 F (24 C) *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers.

15 Carboguard 893 Selection & Specification Data Generic Type Description Features Cycloaliphatic Amine Epoxy High solids corrosion resistant primer and intermediate. Used either as a primer or an intermediate coat over steel and inorganic zinc primers. Can be topcoated with a broad variety of high performance finish coats. Excellent corrosion protection Excellent film build and edge protection Used as a primer or an intermediate coating Good abrasion resistance Cures down to 40 F VOC compliant to current AIM regulations Color Red (0500); Gray (0700); White (0800); Yellow (0600) Finish Primers Topcoats Dry Film Thickness Eggshell Self-priming. May be applied over organic and inorganic zinc rich primers. A mist coat may be required to minimize bubbling over zinc rich primers. Acrylics, Alkyds, Epoxies, Polyurethanes 3.0 mils (75 microns) for mild environments and as an intermediate coat over inorganic zincs mils ( microns) for more severe environments. Do not exceed 10.0 mils (250 microns) in a single coat. Excessive film thickness over inorganic zincs may increase damage during shipping or erection. Solids Content By Volume: 77% ± 2% Theoretical Coverage Rate 1235 mil ft 2 (30.8 m 2 /l at 25 microns) 412 ft 2 at 3 mils (10.3 m 2 /l at 75 microns) Allow for loss in mixing and application VOC Values As supplied: 1.6 lbs/gal (195 g/l) Thinned:* 16 oz/gal w/ #2: 2.2 lbs/gal (261 g/l) 32 oz/gal w/ #33: 2.7 lbs/gal (329 g/l) 11 oz/gal w/ # lbs/gal (250 g/l) These are nominal values and may vary slightly with color. * thinning for 250 g/l restricted areas is 12 oz/gal with Thinner #2, and 11 oz/gal with Thinner #33 or #230. Use Thinner #76 where non-photochemically reactive solvents are required (up to 11 oz/gal). Dry Temp. Limitations Continuous: 200 F (93 C) Non-Continuous: 250 F (121 C) Discoloration and loss of gloss is observed above 200 F (93 C). Not recommended for immersion service Substrates & Surface Preparation General Galvanized Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. SSPC-SP6 with a mil (25-50 micron) surface profile. Prime with specific Carboline primers as recommended by your Carboline Sales Representative. Refer to the specific primer s Product Data Sheet for substrate preparation requirements. Concrete Concrete must be cured 28 days at 75 F (24 C) and 50% relative humidity or equivalent. Prepare surfaces in accordance with ASTM D42582 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing. Performance Data Test Method System Results Report # ASTM D4060 Abrasion ASTM B117 Salt Fog ASTM D1735 Water Fog ASTM D2583 Hardness ASTM G26 Weatherometer Blasted 1 ct. 893 Blasted 1 ct. IOZ 1 ct. 893 Blasted 1 ct. IOZ 1 ct. 893 Blasted 1 ct. 893 Blasted 1 ct. IOZ 1 ct mg. loss after 1000 cycles, CS17 wheel,1000 gm. load No blistering, rusting and no creepage at scribe after 4000 hrs No blistering, softening or rusting after 5000 hours 73, Barcol Test, 1 week cure, 5 mils DFT No blistering, softening or rusting after 4000 hours Test reports and additional data available upon written request. L ,5 L April 2009 replaces June

16 Carboguard 893 Application Equipment Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. Application Conventional Airless Brush & Brush This is a high solids coating and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved. The following spray equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Pressure pot equipped with dual regulators, 3/8 I.D. minimum material hose,.070 I.D. fluid tip and appropriate air cap. Pump Ratio: 30:1 (min.) GPM Output: 3.0 (min.) Material Hose: 3/8 I.D. (min.) Tip Size: Output PSI: Filter Size: 60 mesh Teflon packings are recommended and available from the pump manufacturer. Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 75 F (24 C). Use a medium bristle brush. Mixing & Thinning Mixing Ratio 1:1 Ratio (A to B) Use a short-nap synthetic roller cover with phenolic core. Power mix separately, then combine and power mix. DO NOT MIX PARTIAL KITS. A 30-minute sweat-in time is highly recommended for applications below 50 F and will improve cure response. Thinning* : Up to 16 oz/gal (12%) w/ #2 or up to 11 oz of #230 Brush: Up to 32 oz/gal (25%) w/ #33 : Up to 32 oz/gal (25%) w/ #33 Mist coating: Thin up to 32 oz/gal with Thinner #2 or #33 in VOC restricted (2.8lb/gal) areas. May thin up to 48 oz/gal where VOC restricted levels are at 3.5 lb/gal for mist coat only. If necessary, use Thinner 230 to slow down the evaporation rate (hot, dry, or windy conditions) Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. *See VOC values for thinning limits. Pot Life Cleanup & Safety Cleanup Safety Ventilation Carboline Thinner #236E may also be used to thin this product to minimize HAP and VOC emissions. Consult Carboline Technical Service for guidance. 4 Hours at 75 F (24 C) Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher temperatures. Thinning rates above 16 oz/gal will shorten the working time to 2 hours. Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used in enclosed areas and product is thinned, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, Use MSHA/NIOSH approved supplied air respirator. Cleanup & Safety Cont. April 2009 replaces June 2006 Caution This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and non-sparking shoes. Application Conditions Condition Material Surface Ambient Normal F F F (16-29 C) (16-29 C) (16-32 C) 0-80% Minimum 40 F 40 F 40 F (4 C) (4 C) (4 C) 0% 90 F 135 F 110 F (32 C) (57 C) (43 C) 90% This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special application techniques may be required above or below normal application conditions. Curing Schedule Surface Temp. & 50% Relative Dry to Touch Dry to Handle Dry to Topcoat 40 F (4 C) 6 Hours 24 Hours 72 Hours 50 F (10 C) 5 Hours 16 Hours 24 Hours 60 F (16 C) 4 Hours 12 Hours 16 Hours 75 F (24 C) 3 Hours 6 Hours 8 Hours 90 F (32 C) 2 Hours 3 Hours 4 Hours Surface Temp. & 50% Relative Recoat Time w/ Epoxies Recoat Time w/ Polyurethanes Recoat Time w/ Acrylics 40 F (4 C) 30 Days 90 Days 14 Days 50 F (10 C) 30 Days 90 Days 14 Days 75 F (24 C) 30 Days 90 Days 14 Days 90 F (32 C) 15 Days 30 Days 14 Days These times are based on a 4.0 mil (100 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface haze. Any haze or blush must be removed by water washing before recoating. During high humidity conditions, it is recommended that the application be done while temperatures are increasing. If the maximum recoat time is exceeded, the surface must be abraded by sweep blasting or sanding before the application of additional coats. When cured below 50 F; a slight softening is typically observed as the temperature rises above 50 F and is considered normal. Packaging, Handling & Storage Shipping Weight (Approximate) Flash Point (Setaflash) Storage Temperature & Shelf Life 2 Gallon Kit 29 lbs (13 kg) 10 Gallon Kit 143 lbs (65 kg) Carboguard 893 Part A: 61 F (16 C) Carboguard 893 Part B: 59 F (15 C) F (4-43 C) Store indoors. 0-90% Relative Part A: Min. 36 months at 75 F (24 C) Part B: Min. 24 months at 75 F (24 C) *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers.

17 Reactic 1210 Non Skid Selection & Specification Data Generic Type Description Three component, glass-flake and aggregate-filled epoxy. Part A and Part B mixed prior to application. Available a choice of size of aggregate A high solid epoxy, filled with glass flake and aggregate with provides very good corrosion resistance and protection against abrasion in extreme service application. An excellent chemical resistant, anti slip floor and deck coating. Available with coarse grit ( 1210) and smaller or lighter grit (1210 LG) Features Excellent abrasion resistance. Very good chemical resistance. Provides Outstanding impermeability. One coat application direct to substrate. USDA acceptance is pending Meets the most stringent VOC ( Volatile Organic Content )regulations. Gripoxy 1210 and 1210 LG are designed for offshore docking, helipads, walkway and other heavy traffic area whre maximum abrasion resistance and impermeability are desired. Also recommended as an antislip deck coating for loading docks, ramps, stairs, warehouse floors and area where a slippery surface is safety hazard. Exposure Splash & Fumes Spillage Acids Excellent Excellent Alkalies Excellent Excellent Solvents N/R N/R Salt Solutions Very good Excellent Water Excellent Excellent N/R = Not Recommended Dry Temp. Limitations (Non-immersion) Continuous: Non-continuous: 180 F( 82 C) 250 F(121 C) Immersion in or the splash and spill of strong solvents. (Epoxies lose gloss, discolor and eventually chalk in sunlight exposure). Substrates & Surface Preparation General Surface Pre Concrete Typically applied directly to abrasive blasted steel. May be applied to concrete or other substrates as recommended by Carboline. Remove all oil or grease from surface to be coaled with clean rags soaked in Thinner #2 or Surface Cleaner #3 (refer to Surface Cleaner #3 Instructions) in accordance with SSPC-SP 1. Immersion Service: Abrasive blast to a Near White Metal finish in accordance with SSPC-SP 6 and obtain a 3-4 mil ( micron) blast profile Non-immersion: Abrasive blast to a Commerciall finish in accordance with SSPC-SP 10 and obtain a 3-4 mil ( micron) blast profile. time. Remove fins and other protrusions by stoning, sanding or grinding Abrasive blast to open all surface voids and to remove all form oils, incompatible curing agents, hardeners, laitance and other foreign matter and produce a surface texture similar to that of a medium grit sandpaper Remove all loose contaminants (sand & dust) by vacuum or high pressure air Color GLOSS: Gray 5742 is standard. Consult Carboline Customer Service for the availability of other colors. Flat Dry Film Thickness 20 mils (500 microns) depending on the service. Solids Content of Mixed Materials By Volume REACTIC 1210 or 1210 LG 93% ± 2 Compatible Coating Theoretical Coverage Rate May be applied directly to the subtrate but can be applied over catalized epoxy primers. May be topcoated with urethane coatings to enhance aesthetic characteristics. Consult Carboline Technical Service Department for specific recommendations 1480 mil sq. ft. (37 sq. m/l at 25 microns) 74 sq. ft. at 20 mils (1.8 sq. m/l at 500 microns) Mixing and application losses will vary and must be taken into consideration when estimating job requirements. VOC Values The following are nominal values : As supplied: 0.8 Ibs./gal. (96 grams/liter) Thinned: Fluid Lbs/ Grams/ Thinner Ozs/Gal Gal Liter "May Varies with color l December 2008 replaces February 2008

18 Reactic 1210Non Skid Application Equipment Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. General Guidelines: Application Conventional Airless Brush The following equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco Best results are achieved by using a bottom feed pressure pot equipped wifli dual regulators, mechanical agitator and a water trap Use 3/4" ID material hose with a maximum length of 25 feet and a 3/8" I.D air hose Pre-wet material line with Thinner #2. Use 1/4" fluid tip with a 1/4" round or slotted internal mix air cap. A Binks 7E2 or similar gun from Graco or DeVilbiss is suggested. Not recommended Mixing & Thinning Mixing & Ratio Application by brush is not recommended Application by roller will result in a rougher non-skid surface. A nylon loop roller must be use. Do not por material on the surface. Dip the roller into a 5 gallon pail and roll out evenly. Keep roller wet Power mix each part separately, then combine and power mix in the following proportions Reactic 1210 Part A Reactic 1210 Part B Reactic 1210 Filler 5 Liter set 3.15 Liter 0.92 Liter 2.05 Kg Caution vapor concentration from reaching the lower explosion limit for the solvents used. In addition to ensuring proper ventilation, fresh air respirators or fresh air hoods must be used by all application personnel. Where flammable solvents exist, explosion-proof lighting must be used Hypersensitive persons should wear clean, protective clothing, gloves and/or protective cream on face, hands and all exposed This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non sparking shoes Application Conditions Material Surfaces Ambient Normal (16-35 C) (16-35 C) (16-35-C) 35-65% Minimum 50 F(10 C) 50 F(10 C) 50"F(10 C) 0% 100 F(38X) 120 F 100'F(38'C) 85% Do not apply when surface temperatures is less than 5 F ( 3 C) above Dew point. Special thinning and application techniques may be required above or below normal conditions. Curing Schedule Surface Temp. & 50% Relative Dry to touch Dry to topcoat Final Cure 75 F (24 C) 6 hours 16 hours 7 days Thinning Allow a 15 minutes induction time at 75"F (24"C) prior to application, mixing time should be considered as part of the induction time Do not mix partial kits Optional Non-Skid Fillers: Thin up to 15% by volume with thinner#2 to ensure uniform flow. Allow 15 minutes induction time at 75 F (24 C) prior to application. Mixing time should be considered as part of induction time. Primed surfaces must be topcoated with Gripoxy 1210 or 1210 LG with in 24 hours for maximum intercoat adhesion. If primer is allowed to cure for more than 36 hours degrease and clean, and brush blast primed areas before applying Reactic 1210 or 1210 LG Packaging, Handling & Storage Shipping Weight (Approximate) APPROXIMATE SHIPPING WEIGHT: 5 Liter set 7 kg Pot Life Two hours at 75 F (24 C) and less at higher temperatures. Pot life ends when coating starts to generate heat or loses film build. CAUTION: THIS PRODUCT EXOTHERMS AT THE END OF ITS POT LIFE ANY UNUSED QUANTITIES WILL BECOME EXTREMELY HOT AND WILL GENERATE SMOKE AND FUMES SPREADING THE MATERIAL OUT IN A THIN FILM ON AN APPROPRIATE SURFACE WILL REDUCE THE HEAT. TAKE APPROPRIATE SAFETY PRECAUTIONS Flash Point (Setaflash) Storage Temperature & (Setaflash) Reactic 1210 Part A 104 F ( 40 C) Reactic 1210 Part B>200 F(>93 C) Thinner #2 24 F ( -4 C) Store indoors. Temperature: F (4 C) : 0-100% Cleanup & Safety Cleanup Use CARBOLINE Thinner # 2 Safety Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Use adequate ventilation and wear gloves or use protective cream on face and hands if hypersensitive. Keep container closed when not in use. Shelf Life 6 months when stored at 32 C *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers. Ventilation WARNING : VAPORS MAY CAUSE EXPLOSION: When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent December 2008 replaces February 2008