OPITO APPROVED STANDARD. OIM Controlling Emergencies

Transcription

1 OPITO APPROVED STANDARD

2 The contents of this document were developed by an Industry Work Group co-ordinated by OPITO. The following organisations were represented on the Work Group :- Health & Safety Executive (HSE) UK Offshore Operators Association (UKOOA) International Association of Drilling Contractors (IADC) OPITO Approved Training Providers Guidance was also given by the Inter Union Offshore Oil Committee (IUOOC) The industry work group which participated in the development of the NUI endorsement included: Major employers Training providers Health & Safety Executive (HSE) The Helideck Certification Agency Guidance and advice on this training standard is available by contacting: OPITO Minerva House Bruntland Road Portlethen Aberdeen AB12 4QL Tel: Fax: is the trading brand of CSSL, a member of the Cogent SSC Ltd group of companies. All rights reserved. No part of this publication may be reproduced, stored in a retrieval or information storage system, or transmitted, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior permission in writing of the publishers. Page 2 of 24

3 AMENDMENTS AMENDMENT & DATE PAGES CHANGES MADE BY CHECKED BY APPROVE D BY 1 Full revision of standard; approved 03/10/05 All B. Provan G. Clark B. Provan Changed Cogent to OPITO Various I. Emslie G. Clark I. Emslie 2 Changed to new OPITO logo; updated header, title page & numbering scheme Moved revision bar to header 09-Dec 2008 All T. Wilson P. Crowther P. Crowther All except title page T. Wilson J. Cameron M. Duncan 4 Changed header to reflect amendment numbering scheme 09-Dec 2008 All except title page T. Wilson J. Cameron M. Duncan Any amendments made to this standard will be recorded above. Page 3 of 24

4 CONTENTS PAGE SECTION A FUNCTIONAL MAP 5 SECTION B COMPETENCE STATEMENTS 6 Unit 1 Core Essential Knowledge Knowledge Endorsements SECTION C GUIDANCE FOR ASSESSORS 18 SECTION D 20 GUIDANCE FOR DUTY HOLDERS OIM Training Deputy OIM SECTION E 23 RESOURCES Staff Facilities SECTION F GENERAL REQUIREMENTS 24 Page 4 of 24

5 FUNCTIONAL MAP Page 5 of 24

6 B. THIS UNIT OF COMPETENCE DESCRIBES THE MINIMUM STANDARDS OF PERFORMANCE RECOMMENDED BY THE OFFSHORE PETROLEUM INDUSTRY. IT DOES NOT FORM PART OF A NATIONAL VOCATIONAL QUALIFICATION GROUP TITLE : MANAGING OFFSHORE INSTALLATIONS UNIT : CONTROLLING EMERGENCIES (Core Unit) This Unit of competence is concerned principally with emergencies involving large numbers of people and which by their very nature are threats to life, the installation or the environment. This Unit forms the Core for all types of installations. Where applicable, the following endorsements (specific to the type of installation) must be assessed in conjunction with this Core Unit. These are: Endorsement: Production Operations (Fixed) Endorsement: Production Operations (Floating) Endorsement: Drilling Operations (Fixed) Endorsement: Drilling Operations (Floating) Endorsement: Mobile/Floating Installations Endorsement: Normally Unattended Installations (NUI) EVIDENCE: During an emergency, with time being of the essence much of the assessment evidence required for Elements 2 to 6 will become available within a short period of time. Evidence for Element 1, however, will be compiled by the Duty Holder from naturally occurring sources of evidence (OPITO certificates will only be issued when the delegate is deemed competent in all elements of the standard); the function being pro-active rather than reactive. A minimum of 3 emergency scenarios should take place to ensure the standards of performance are covered. Each should be based around a major incident chosen from: Well Control Incident Explosion and fire Accommodation fire Helicopter incident Pipeline incident Collision or wave damage causing structural collapse Loss of stability (Mobile installations) Page 6 of 24

7 The events on which the candidate is judged must include the following at least once in any series of emergency scenarios: Evacuation Abandonment of installation/rig Injured personnel Missing personnel or man overboard Loss of communication Loss of evacuation and muster points Stressed Personnel (individual ineffectiveness or mass panic) Extreme weather conditions Loss of essential facilities Loss of key personnel Rapidly developing situation leading to information overload Loss of mooring (where appropriate) Page 7 of 24

8 Key Role: CONTROLLING EMERGENCIES Unit 1: Element 1.1: Element 1.2: Element 1.3: Element 1.4: Element 1.5: Element 1.6: Controlling Emergencies Maintain a State of Readiness Assess Situation and Take Effective Action Maintain Communications Delegate Authority to Act Manage Individual and Team Performance Deal with Stress in Self and Others Page 8 of 24

9 Unit 1: Element 1.1: Controlling Emergencies Maintain a State of Readiness Standards of Performance In achieving this element you will have: Supplied valid and reliable, oral and written information to relevant personnel Ensured that drills and exercises are consistent with priorities, objectives, procedures and statutory requirements Coached the Deputy OIM, The Emergency Management and Response Teams and assessed their potential to respond to emergencies during drills and exercises Encouraged personnel to seek clarification of their allocated roles and responsibilities and gain an awareness of ongoing activities Pre-planned actions to deal with potential emergencies Confirmed the serviceability and sufficiency of equipment in accordance with procedures. Underpinning Knowledge and Understanding Within the limits of your responsibility you must be able to demonstrate that you know: Core Essential Knowledge (OPITO OIM Standard) Knowledge Endorsements (OPITO OIM Standard) Page 9 of 24

10 Unit 1: Element 1.2: Controlling Emergencies Assess Situation and Take Effective Action Standards of Performance In achieving this element you will have: Obtained information from all appropriate sources evaluated it and confirmed it as quickly as possible Utilised the appropriate resources throughout the emergency Made valid interpretations of the emergency procedures and predetermined strategies, and taken valid decisions throughout the emergency Reviewed the potential outcomes of the emergency and the possible response actions against the consequences and probabilities Developed a plan of action, including that required to deal with contingency situations in the light of this evidence. (The plan should be continually reviewed) Taken the appropriate action as quickly as possible Coordinated and directed the emergency response teams in an effective manner Applied working practices that are safe and conform to current health and safety legislation and company procedures. Underpinning Knowledge and Understanding Within the limits of your responsibility you must be able to demonstrate that you know Core Essential Knowledge (OPITO OIM Standard) Knowledge Endorsements (OPITO OIM Standard) Company Procedures Page 10 of 24

11 Unit 1: Element 1.3.: Controlling Emergencies Maintain Communications Standards of Performance In achieving this element you will have: Informed the onshore team, the coastguard, the standby vessel, the fire team leaders and nearby installations/shipping and helicopters of the emergency and its progression at the appropriate times Effectively communicated the plan by using the PA, telephone systems and a 2 way radio, with the relevant people in accordance with communication procedures Established and maintained a common understanding of the situation throughout the emergency management team Provided reports of the situation as it developed to installation staff at suitable intervals Maintained an accurate record of key events and communication Established, when necessary, alternative communication methods. Underpinning Knowledge and Understanding Within the limits of your responsibility you must be able to demonstrate that you understand Core Essential Knowledge (OPITO OIM Standard) Knowledge Endorsements (OPITO OIM Standard) Company Procedures Page 11 of 24

12 Unit 1: Element 1.4: Controlling Emergencies Delegate Authority to Act Standards of Performance In achieving this element you will have: Made valid decisions on which activities should be delegated in the light of the circumstances at the time Assigned all delegated activities to those most suited to deal with them in accordance with established procedures Checked that those delegated with tasks understand them and that they have reported back accordingly Underpinning Knowledge and Understanding Within the limits of your responsibility you must be able to demonstrate that you understand Core Essential Knowledge (OPITO OIM Standard) Knowledge Endorsements (OPITO OIM Standard) Page 12 of 24

13 Unit 1: Element 1.5: Controlling Emergencies Manage Individual and Team Performance Standards of Performance In achieving this element you will have: Requested assistance and action from others in a manner which promotes a positive response Taken action and instilled confidence in the team by positive leadership Recognised the strengths and weaknesses within the emergency response team and taken the appropriate action Maintained an appropriate degree of detachment. Underpinning Knowledge and Understanding Within the limits of your responsibility you must be able to demonstrate that you understand Core Essential Knowledge (OPITO OIM Standard) Knowledge Endorsements (OPITO OIM Standard) Page 13 of 24

14 Unit 1: Element 1.6 Controlling Emergencies Deal with Stress in Self and Others Standards of Performance In achieving this element you will have: Quickly recognised any deterioration in your performance, or the performance of your colleagues, due to stress Taken the appropriate action by removing stressed personnel from critical task (especially those involving communication links) and reallocating these tasks; delegating personal tasks if workload becomes excessive and time management difficult Taken action to reduce the stress in oneself, and whenever possible, in the emergency control team members, in other personnel in direct contact with the emergency control situation and in all other persons onboard the installation. Underpinning Knowledge and Understanding Within the limits of your responsibility you must be able to demonstrate that you know Core Essential Knowledge (OPITO OIM Standard) Knowledge Endorsements (OPITO OIM Standard) Recognised Stress Management Techniques Page 14 of 24

15 CORE ESSENTIAL KNOWLEDGE Procedures Safety Case Emergency procedures Sources of help in an emergency (e.g. coastguard, onshore emergency support, helicopters, emergency response vessels etc.) and their facilities, methods of communication and response times Safety management system Marine search and rescue procedures Hardware Sources of information on the properties of on site materials Layout of installation including location and functions of the major systems All relevant sources of energy to prime movers Drainage systems Location and operation of emergency systems (fire and gas detection, firefighting, communications and life saving appliances, escape systems and lifeboats Purpose of significant control systems Causes and effects of significant alarms and trips Effects of loss of any utility and its reinstatement Information Potential dangers resulting from activities in each area of the installation Consequences of loss of containment Effects of the environmental conditions on emergency response Effects of sea conditions or tidal flow on emergency response Potential effects of the emergency on external operations e.g. diving, supply vessel, standby vessel, helicopter. Potential effects of the emergency on combined operations Current health and safety legislation and its guidance Principles for preventive and protective measures Performance limitations of personal protective equipment Human Factors Stress induced reduction in performance. Contributory human factors to failures e.g. optimism in the face of adversity, false sense of security, overcautious, under cautious. Communication techniques Decision making processes Page 15 of 24

16 KNOWLEDGE ENDORSEMENTS The endorsements cannot be awarded in isolation. Competence is assessed in conjunction with the Statements contained in the Core Unit. PRODUCTION OPERATIONS (FIXED) Principles of operation of all hydrocarbon systems and their safety critical interfaces Process shutdown logic and its effects (operational intent and response to activation) Methods and consequences of isolation and depressurisation Flare and vent systems. Consequences of process upsets Purpose of the major components of wellhead and well completions The effects which Wireline, Coiled Tubing and other maintenance activities and workover operations may have on well integrity. Hazards associated with pipelines. Simultaneous operations PRODUCTION OPERATIONS (FLOATING) Principles of operation of all hydrocarbon systems and their safety critical interfaces Process shutdown logic and its effects (operational intent and response to activation) Methods and consequences of isolation and depressurisation Flare and vent systems. Consequences of process upsets Purpose of the major components of wellhead and well completions The effects which Wireline, Coiled Tubing and other maintenance activities and workover operations may have on well integrity. Hazards associated with pipelines. Simultaneous operations Basic principles and effects of loss of stability and its control Basic principles and effects of loss of mooring (fixed or dynamic positioning) Marine damage control Installation design constraints affecting loading limitations DRILLING OPERATIONS (FIXED) Purpose of the drill string equipment, circulating system, rotary equipment, diverter, BOP, riser and gas separator devices Causes and effects of mud loss and influx from the formation into the well bore and the implications Causes and effects of loss of pressure control systems. Principles of hydrostatic well control and its application in drilling, running casing, workover operations and well testing including extended well testing Purpose of rig emergency shutdown systems The effects which Wireline, Coiled Tubing and maintenance activities and workover operations may have on well integrity. Flare and vent systems. Basic principles of leg loading and soil bearings and effects on leg bearings in case of shallow blowout or severe storm (where appropriate to installation type). Ongoing drilling programme Simultaneous operations Page 16 of 24

17 DRILLING OPERATIONS (FLOATING) Purpose of the drilling string equipment, hoisting equipment, circulating system, rotary equipment, diverter, BOP, riser and gas separator devices Causes and effects of mud loss and influx from the formation into the well bore and the implications Causes and effects of loss of pressure control systems. Principles of hydrostatic well control and its application in drilling, running casing, workover operations and well testing including extended well testing with tender support Purpose of rig emergency shutdown systems The effects which Wireline, Coiled Tubing and maintenance activities and workover operations may have on well integrity. Flare and vent systems. Ongoing drilling programme Basic principles and effects of loss of stability Basic principles and effects of loss of mooring (fixed or dynamic positioning) Basic principles and effects of loss of ballast control. Marine damage control Installation design constraints affecting local loading limitations MOBILE/FLOATING INSTALLATIONS Basic principles and effects of loss of stability Basic principles and effects of loss of mooring (fixed or dynamic positioning) Basic principles and effects of loss of ballast control. Marine damage control Installation design constraints affecting local loading limitations Flare and vent systems. NORMALLY UNATTENDED INSTALLATIONS (NUI) Principles of operation of all hydrocarbon systems and their safety critical interfaces Process shutdown logic and its effects (operational intent and response to activation) Methods and consequences of isolation and depressurisation Vent systems Consequences of process upsets Purpose of the major components of wellhead and well completions The effect that wireline, coiled tubing and other maintenance activities may have on well integrity The effects that workover operations may have on well integrity Hazards associated with pipelines Simultaneous operations Page 17 of 24

18 C. GUIDANCE FOR ASSESSORS OIM COMPETENCE - CONTROLLING EMERGENCIES Introduction It is the responsibility of the Duty Holder to ensure the competency of the OIM Controlling Emergencies. A major factor in the judgement should be the performance of the OIM in controlling emergencies under simulated conditions according to this OPITO Standard. It is however important to note that such simulated assessments should be firmly placed in the context of the overall process employed by the Duty Holder. This process should include the Company selection, training and on the job appraisal and assessment procedures, the competence profile of the OIM or potential OIM together with the record of his past experience, particularly any experience of controlling real incidents or emergencies. Method of Assessment of Performance Under Simulated Conditions The method of assessment is direct observation of the performance of the OIM in controlling emergencies under simulated conditions according to this OPITO Standard. The assessment should be carried out by a team of assessors (at least 2). For OPITO approved assessment the team should consist of a qualified assessor and a "discipline expert" that is, someone who has served in a position of authority within an operations group. (Where possible, a person who has served as an OIM on the installation or an equivalent installation should be involved). Preparation Scenarios should be prepared using relevant data from an installation Safety Case, Emergency Response Plan and Operating Procedures appropriate to the current workplace of the OIM. The assessor should consider the ability of the OIM to follow pre-determined procedures for recognised emergencies or events. Each scenario must have clear and justifiable decision making requirements and intermediate decision making points or events. Some responses may be critical or mandatory, others may rely on judgement. The assessor must define the required response at each critical point. Some events may require an immediate response; some may require monitoring prior to deciding what, if any, action is taken. The scenario should contain a balance between situations which require a defined response and ones which require the use of judgement to assess viable alternative solutions. The assessor should recognise this in the preparation of the scenario and acknowledge it in the assessment. The assessor should discuss these points with the OIM during the debrief session. OIMs should be briefed as to the criteria against which their performance is judged and be given the opportunity to become familiar with the assessment process and facilities. Page 18 of 24

19 Assessment The assessment should include a thorough examination of the essential knowledge and endorsement specific requirements of the OPITO Standard. Particular attention should be paid to the OIM's knowledge of major hazards identified in the Safety Case for his installation. It should be noted that certain items of knowledge might be best assessed outwith the simulation, e.g. process knowledge might be assessed offshore and understanding of decision making models during the debrief or after training courses. Assessors should be aware that an assessment of competence is a judgement to be made by the assessor. The final question to be asked should always be "having had regard to all of the information and evidence available, is this person capable of making the correct decisions and taking the correct actions in a real emergency on an offshore installation?" In making this judgement it may be necessary for the assessor to consult with others who may also have witnessed the candidate's performance either in simulated conditions or in real emergencies or can provide other valuable information which can contribute to the final judgement of competence. The assessment procedure should include the opportunity for the candidate to explain or justify the reasons for their decisions and actions; this to take place prior to the formal assessment decision. The method of assessment, including details of the selection and training of persons conducting the assessment, should be recorded. The duty holder should take full and proper account of the assessment outcome in deciding to appoint to an OIM position or to allow a person to continue to serve as an OIM. Page 19 of 24

20 D. GUIDANCE FOR DUTY HOLDERS OIM TRAINING - CONTROLLING EMERGENCIES OIMs or candidates for appointment to the position of OIM are likely to come from differing backgrounds and bring to the position different ranges of skills, knowledge and experience. It is therefore not possible to identify a particular training course or series of courses which would meet the varied training needs that may be identified. This guidance therefore concentrates on the general approach and gives advice on areas that should be considered when designing a training and development programme for OIMs or for candidates to the position of OIM, to supplement existing skills, knowledge and experience. Recommendations 1. An individual training programme based on identified training needs should be prepared for prospective OIMs and for OIMs in position. 2. New OIMs should spend an induction period offshore with an experienced incumbent if they have not previously worked on the installation to which they have been appointed. 3. All OIMs should receive training to enable them to undertake the control of emergencies and be deemed competent before they are appointed. 4. Training for the control of emergencies should include experience of playing the role of OIM during realistically simulated emergencies either onshore or offshore. Personal feedback should be provided. 5. The training content should be designed to ensure that the OIM has suitable and sufficient information and knowledge to enable him to control emergencies offshore. This should include the essential knowledge identified in the OPITO competence standard Managing Offshore Installations - Controlling Emergencies. 6. Training for oil spill response should be delivered through a training module designed to ensure the OIM is able to assess situations, understand consequences, activate contingency plans and report correctly within the statutory regulations. These training modules may be part of any OPITO-approved OIM course or may be taken as a halfday course at a training centre, accredited by the Nautical Institute. Alternatively, the Nautical Institute will consider accreditation of distance learning modules at this level. 7. Training Providers should have knowledge of the offshore oil industry and how emergencies should be controlled offshore, including due recognition of continuing developments in temporary refuge arrangements and abandonment philosophies. Page 20 of 24

21 8. Where such training is generic, the Duty Holder should ensure that the prospective OIM is trained and competent to apply the mitigation measures and emergency response procedures to be adopted in any foreseeable emergency on the installation to which he/she is assigned. 9. Training for the control of emergencies should include regular exercises for the OIM with his/her offshore emergency management team and other key personnel with specific emergency response duties. 10. OIMs in post should participate in at least one offshore emergency exercise per annum designed to practice and test the essential functions and responsibilities associated with the emergency response role, and to test the interfaces with other relevant members of the offshore Emergency Response Team, including communication with key members of the onshore Management Team. Participation should be recorded and any improvement actions identified in conjunction with members of the Installation Emergency Management Team. 11. At least every 3 years, OIMs should participate in an exercise in which they are not briefed as to the content and be given feedback of their performance by a trained and independent observer. 12. The requirement for further training of OIMs in post should be considered when any significant changes occur that are likely to demand additional skills or knowledge on the part of the OIM, if the OIM is assigned to a different Installation or if regular performance appraisal and feedback identifies the training need exists. Page 21 of 24

22 DEPUTY for OIM Duty Holders should ensure that a designated deputy is available in case the nominated OIM is incapacitated. On normally attended installations, sufficient competent persons should also be appointed to act as manager of the offshore installation to cover shift and leave arrangements and occasions when the manager is absent. Personnel who deputise for OIMs under such planned or other reasonably foreseeable circumstances should be trained, assessed and practiced in accordance with the relevant section of the UKOOA Guidelines and to the same level in emergency response management as nominated OIMs. EMERGENCY DEPUTY OIMS Emergency Deputy OIMs are those persons who are judged to be sufficiently competent to assume the emergency response duties of an OIM, should either the primary OIM and his fully qualified Deputy be incapacitated or absent from the installation. They will not normally act as OIMs on a planned basis or under circumstances that may be reasonably foreseen and that have a reasonable likelihood of occurrence. In the UKOOA Guidelines and this document the term Emergency Deputy OIM is used as an indicative title for the person. They are not stand-in OIMs or deputy OIMs who are rostered to relieve existing OIMs for holidays or planned absences. Duty Holders should ensure that the Emergency Deputy OIM receives sufficient tuition and practice offshore in order to deputise during an emergency. Duty Holders should ensure that the training and assessment of an Emergency Deputy OIM is such that they have sufficient evidence of their competence to deputise for the OIM in the circumstances described above. In particular, consideration should be given to the following: Emergency Deputy OIMs should receive training and assessment either onshore or offshore to enable them to take control of emergencies Training and assessment for the control of emergencies should include playing the role of OIM during realistically simulated emergencies, either onshore or offshore. Personal feedback should be provided. Emergency Deputy OIMs should participate in at least one offshore scenario per year in which they are not briefed as to the content. They should be given feedback on their performance by their OIM or by an independent or more senior observer. Page 22 of 24

23 E. RESOURCES E.1 STAFF a) There should be sufficient staff involved to maintain the reality of the simulation. b) Course director and role players should have sufficient knowledge of process and systems involved during the simulations to effectively contribute to the scenarios. c) All staff should be involved in an ongoing training programme to maintain their competencies. E.2 FACILITIES a) Facilities should realistically reflect the facilities that the OIM would have at his/her disposal during the management of an emergency on their installation. b) Process system simulations should provide sufficient information and control to allow the OIM to take appropriate actions when faced with an emergency. c) Communication systems should reflect those systems that the OIM would expect to have at their disposal. Page 23 of 24

24 F. GENERAL REQUIREMENTS Training Establishments are responsible for the following: (a) The issuing of certificates direct to the delegate completing the programme and to the sponsoring company (when required). Each certificate must indicate that the delegate has been assessed against the agreed outcomes and must contain the following: Establishment Name Full OPITO Standard Title stating that it is OPITO approved Delegate's Name Course Dates Certificate Number Establishment Signatory (b) Each individual attending any OPITO approved programme must be registered with the Central Register (CR) operated by OPITO. Registration must be made by the training establishment on a weekly basis. (c) Risk assessment of all training areas and provision of all appropriate safety equipment. (d) Written statements of organisation for all sessions, which clearly define responsibilities and relationships for all staff either directly or indirectly involved. (e) All training and supporting activities are carried out in accordance with current legislation. Page 24 of 24