The Original 24/7 PMO Valve and 24/7 PMO Tank Valve. The only way to non-stop production. GEA Mechanical Equipment / GEA Tuchenhagen
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1 Liquids to Value The Original 24/7 PMO Valve and 24/7 PMO Tank Valve The only way to non-stop production. GEA Mechanical Equipment / GEA Tuchenhagen
2 No need to stop your production ever again. Control module - internal prox. switch switch detects detects lower seat lower position seat position Main air inlet Actuator Air connection lower lower seat lift seat lift Lifting actuator Air connection upper seat Lantern External prox. switch detects upper seat seat position Upper valve disk disk with metallic stop stop Lower seat radial gasket gasket for leak-free for leak-free valve valve transition transition Full-Port Full-port vent cavity according to to PMO Item 15p Balancer cleaning device device GEA Tuchenhagen the first in innnovation. Until early 2007, Pasteurized Milk Ordinance (PMO) regulation Item 15p did not allow the cleaning of the seat(s) and the vent cavity of a PMO mixproof valve while product is present in the valve. This meant that dairy plants needed to shut down for several hours every day to clean the seats and vent cavities of these valves, greatly reducing dairy processors flexibility and productivity. NO MORE! In May 2007, the FDA lifted the seat cleaning restriction for the first time ever (described in FDA Memorandum M-b-353) for the 24/7 PMO Valve from GEA Tuchenhagen. This was the first such authorization ever to be issued. Functional characteristics of new 24/7 PMO family of valves Independent upper and lower seats provide separation of upper and lower valve housings (pipelines) Full-port vent cavity allows any product or CIP leakage to safely go to drain in the event of a gasket failure Vent cavity and valve seat cleaned by independent seat lifting WHILE product is present in the opposite housing Absolutely NO possibility of cross contamination of dissimilar liquids during vent cavity cleaning due to the unique patented seat design Leak-free valve transition Zero-maintenance actuator Activation positions of the 24/7 PMO Valve Closed position Valve in transition Open position Upper valve seat lift Lower valve seat push (down)
3 Process Piping System based on PMO mixproof technology under PMO regulations prior to May 2007 Compact automated system Reduced product losses Closed to atmosphere eliminating possibility of contamination Easy to expand But Tank 2 Tank 1 Tank 3 Tank 1 CIPS All tank filling and empty operations must be shut down during PMO Valve manifold cleaning (2-3 hrs/day). CIPS F1 F2 All transfer and tank cleaning operations must be shut down in order to clean mixproof valve seats Tank 1 Tank 1 Tank CIPR CIPR H2O Air Blow Seat and vent cavity cleaning not allowed with regular PMO Valves while milk products are present in the valve. Process Piping System based on the 24/7 PMO Valve Compact automated system Reduced product losses Closed to atmosphere eliminating possibility of contamination Easy to expand Valve seats may be cleaned by independent seat lifting while product is present in the opposite housing the 24/7 PMO Valve. And, for the first time ever Tank No need to shut down the production system in order to clean the valve seats leading to 24/7 production Tank Tank and line cleaning possible at any time. Seat lifting possible during production.
4 Product highlights of the 24/7 PMO Valve Public Health & Product Safety Why is the 24/7 PMO Valve better than the rest? We ve got nature on our side simple geometry and the laws of science. Due to the unique, patented valve seat design, our 24/7 PMO Valve generates a natural vacuum in the vent cavity and ensures no CIP impingement on the opposite seat during seat cleaning. These two design features ensure there can never be any cross-leakage of CIP liquid into the opposite valve housing during seat lifting. Always safe. Always secure. Even with no seat gaskets in the valve! No extra deflector plates, springs, O-rings, gaskets or complex mechanical parts that can break down! GEA Tuchenhagen s 24/7 PMO Valve Always safe. Always secure. Even with no seat gaskets in the valve! Regulatory (Section 12p) Under FDA memorandum M-b-353, the GEA Tuchenhagen 24/7 PMO Valve can be cleaned only by seat lifting while product is present in the opposite housing of the valve. However, section 12p of the Pasteurized Milk Ordinance (PMO) states the ALL product-wetted surfaces of the valve MUST be cleaned, and this must also be true when cleaning the valve only by seat lifting. This includes cleaning that part of the stem of any valve which sees product when the valve is activated yet is outside the valve when the valve is being cleaned. Therefore the outer surface of the lower balancer stem and the area behind the lower stem seal must be cleaned. This is accomplished in the 24/7 valve using the balancer cleaning device, a shroud around the lower stem which allows CIP liquid to flush and clean this surface, as well as behind the stem seal, during the lower seat lift activation. Balancer Cleaning Device During lower seat push CIP flows behind the stem seal to clean the lower balancer stem surface
5 This design solution is fully integrated into the valve; cleans the entire lower balancer stem area; ensures a controlled CIP cleaning of the lower balancer stem; is fully drainable; requires no additional piping, valves, or controls. Simple Design & Easy Maintenance The GEA Tuchenhagen 24/7 PMO Valve is a simple, traditional two-seat, three V-ring design, with clear separation between the seats so that any leakage past the seats can flow easily to the outside through the full-port vent cavity, as true mixproof valves are designed to do. Unlike the more cumbersome deflector plate mixproof valve designs of some manufacturers in the industry, there are no internal vent cavity parts or springs or threads, and ALL moving parts of the valve can be electronically monitored for proper and safe operation. Cleanability Again, the GEA Tuchenhagen 24/7 PMO Valve is a simple, traditional one-piece manufactured housing construction with a two-seat, three V-ring design which has clean separation between the blocking seats. If one of these seat gaskets should fail, the product leakage will flow easily and visibly to the outside, not be congealed on the inside of the vent cavity. The seat seals are V-rings which are compression-fit to their V-ring grooves they cannot roll in their grooves thus ensuring that product can never be trapped behind these seals. In addition, because Non-rolling, compressed v-ring design the V-ring seat seals have a defined metal-to-metal compression, longer seal life can be expected. v-ring No gap to harbor bacteria behind v-ring Defined v-ring compression for longer life Tuchenhagen 24/7 PMO Valve Simple, 2-seat, 3 v-ring design Optimal cleanability
6 And, the newest addition to the GEA Tuchenhagen 24/7 PMO Valve Family Introducing the first-ever 24/7 PMO Tank Valve The first tank valve to be authorized by the FDA (under Memorandum M-b-359) to implement seat lifting cleaning while product is present in one housing of the valve again, saving even more time, money and production downtime for US dairy plants. Like the original mixproof 24/7 PMO Valve from GEA Tuchenhagen, using simple geometry and the laws of science, the new mixproof 24/7 PMO Tank Valve generates a natural vacuum and ensures no CIP impingement on the opposite seat during seat lift cleaning. These two design features ensure that there can never be any cross-leakage of CIP liquid into the opposite valve housing during seat lifting. Always safe. Always secure. Even with no seat gaskets in the valve!
7 Benefits at a glance of the 24/7 PMO Tank Valve Completely drainable in horizontal or upside-down positions, saving floor space. Can be connected to the silo or vat, greatly simplifying vessel pipework. Allows the vessel inlet/outlet header to be cleaned while product is present in the vessel, increasing process flexibility. Allows velocity cleaning of vessel inlet/outlet header independent of the vessel CIP circuit, ensuring superior process cleanability. Inlet/outlet header can be cleaned while product is in vessel. Activation positions of the 24/7 PMO Tank Valve Closed position Valve in transition Open position Upper valve seat lift Lower valve seat push (down)
8 GEA Mechanical Equipment GEA Tuchenhagen 90 Evergreen Drive Portland, ME (United States) Phone TNA01-May10 GEA Tuchenhagen. All rights reserved. Subject to modifcations.
PMO 2.0 pee em ō too point ō
and learning to communicate> PMO 2.0 pee em ō too point ō noun (pl. PMOs 2.0) : the next generation of 24/7 PMO Valve, the hygienic mixproof valves for the dairy dairy industry, revolutionized by GEA Tuchenhagen.
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