D C P L OXYGEN / NITROGEN PLANT
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1 D C P L OXYGEN / NITROGEN PLANT DCPL MED SERIES OXYGEN CYLINDER FILLING PLANTS (Industrial Oxygen & Medical Oxygen) O N 2 2
2 DCPL- MED- SERIES OXYGEN AIR COMPRESSOR / NITROGEN PLANTS AIR COMPRESSOR Air compressor( ATLA SCOPCO ) Air is compressed at a Low Pressure of 7-8 Bar. Air can be compressed at such low pressure by trouble free rotary compressor (screw / centrifugal type advanced technology) for power saving Elektronikon Automatic electronic control and monitoring of the compressor optimizes the operation for efficiency, reliability and ease of maintenance. 2. Fan Low speed radial fan provides a high cooling air flow at extremely low noise levels. 3. Integral coolers Compact coolers dimensioned to ensure ideal running temperatures under all conditions and are easy to clean. 4. Multi-stage oil separator Three-stage oil separation process yields a 2 ppm oil carry-over for minimum contamination and maintenance. 5. Air inlet filter Heavy-duty, multi-stage inlet filter offers particle removal down to 1 micron. Large element surface for long lifetime and minimal pressure drop. 6. Drive arrangement Gear driven for optimal energy efficiency and minimal maintenance. Utilizes flexible coupling for reduction of starting torque loads on compressor components Motor High efficiency, totally enclosed fan-cooled (TEFC), IP55, class F electrical motor is flanged and permanently aligned with the compressor to ensure continuous, trouble-free operation.
3 DCPL- MED- SERIES OXYGEN AIR COMPRESSOR / NITROGEN PLANTS PROCESS SKID This consists of the following items: 1.After Cooler with Tank 2.Nitrogen Cooler with Tank 3.Moisture Separator (PURGER) 4.Chilling Unit with Freon Unit Stage Medical Hankinson Filter 6.Molecular Sieve Battery on skid 7.Medical Bacteria Filter 8.Gas/Air Lines as per Standard Layout on skid/platform. 9.Water Pump 10.Inlet and Outlet Water Lines 11.Drain Manifold complete with Ball Valves for draining mositure. MOLECULAR SIEVE BATTERY Complete with 2 Nos M.S. Vessel Reactivation heater complete with Molecular sieve of Zeochem France designed for process skid mounting-1no. All the above equipments are neatly mountedon a skid/platform complete with inter-connect-ing piping and ready for installation.-1 Set. CRYOGENIC EXPANDER Complete with Motor/starter/starter shall be Siemens /ABB/Kiirloskar,with hydraulic valve control bursting disc for safety,complete with Flywheel pressure guage, Motor pulley V-Belts,Belt Guard slide rails inter connecting copper pipes(inlet & Outlet) -1 No.
4 DCPL- MED- SERIES OXYGEN AIR COMPRESSOR / NITROGEN PLANTS AIR SEPARATION UNIT (Air separation column-cold box) Consists of outer steel casing,main heat exchanger,liquifier,bottom column,top column,condensor, Sub-cooler,Liquid oxygen & nitrogen filter.cooling pipe line,insulation material,digital electronic temperature indicator & scanner,pt 100 sensor,dp gauge monometer,expansion vavle with longstemp type with pointer & index & wheel -1 set. LIQUID OXYGEN PUMP With S.S. Jacket,Piston Liner Complete with electric motor piston rings,safety device amd non-return valve-1 No. CYLINDER FILLING MANIFOLD Complete with socket,control valve pressure gaugesafety valves and filling connections mounted on a stand -1 Set. ELECTRICAL PANEL Electrical panel complete with ON/OFF switches-1 No. COOLING TOWER FRP Cooling Tower complete with fan and motor -1 Set. OPTION ITEMS Other option items also available on request.
5 DCPL- MED- SERIES OXYGEN AIR COMPRESSOR / NITROGEN PLANTS TECHNICAL SPECIFICATIONS SMALL CAPACITY S.No. 1. MODEL Capacity Oxygen Nitrogen DCPL-20P 20 CuM/Hr 80 CuM/Hr DCPL-30P 30 CuM/Hr 120 CuM/Hr DCPL-40P 40 CuM/Hr 160 CuM/Hr DCPL-50P 50 CuM/Hr 200 CuM/Hr 2. Purity Oxygen Nitrogen(Optional) 99.7% to 99.8% 96%-99.6% 99.7% to 99.8% 99.7% to 99.8% 99.7% to 99.8% 96%-99.6% 96%-99.6% 96%-99.6% 3. Power Connection 65KW 75KW 92KW 92KW 4. 3 Phase Power Supply 5. Area Required 7MX8M 8 MX10M 8MX10M 8MX10M 6. Height of Shed/ Room 6.5M 7.5M 7.5M 7.5M MEDIUM CAPACITY S.No. 1. MODEL Capacity Oxygen Nitrogen DCPL-100P 100 CuM/Hr 300 CuM/Hr DCPL-130P 130 CuM/Hr 390 CuM/Hr DCPL-150P 150 CuM/Hr 450 CuM/Hr DCPL-170P 170 CuM/Hr 510 CuM/Hr 2. Purity Oxygen Nitrogen(Optional) 99.7% to 99.8% 99.7% to 99.8% 99.7% to 99.8% 99.7% to 99.8% 96%-99.6% 96%-99.6% 96%-99.6% 96%-99.6% 3. Power Connection 165KW 170KW 200KW 210KW Phase Power Supply Area Required 14MX15M 14 MX15M 14MX15M 14MX15M 6. Height of Shed/ Room
6 HIGH CAPACITY S.No. MODEL DCPL-200P DCPL-300P DCPL-400P DCPL-500P DCPL-600P Capacity Oxygen 200 CuM/Hr 300 CuM/Hr 400 CuM/Hr 500 CuM/Hr 600 CuM/Hr 1. Nitrogen 800 CuM/Hr 1200 CuM/Hr 1400 CuM/Hr 2000 CuM/Hr 2400 CuM/Hr 2. Purity Oxygen Nitrogen(Optional) 99.7% to 99.8% 99.7% to 99.8% 99.7% to 99.8% 99.7% to 99.8% 99.7% to 99.8% 96%-99.6% 96%-99.6% 96%-99.6% 96%-99.6% 96%-99.6% 3. Power Connection 280KW 350KW 450KW 600KW 720KW 4. 3 Phase Power Supply 5. Area Required 14MX15M 15 MX16M 15MX18M 18MX20M 18MX20M 6. Height of Shed/ Room OPTIONAL 10 M 10M 10M High Purity of Nitrogen also available.higher Capacities of 400 CuM/Hr & 500 CuM/Hr are also available with liquid output. Liquid Nitrogen Pump Nitrogen Compressor Liquid Plants Notes: 1.About 40% of Nitrogen is used for the regeneration of the Molecular Sieve Battery. 2.The above capacities are based on gaseous output on design Suction Conditions of 30deg cen,760mm hg pressure,50% relative humidity & 0.03% Carbon dioxide in the atomsphere. 3.Oxygen/Nitrogen is filled in Cylinders at 155 Bar pressure(optional 200 & 300 BAR). 4.The above specifications are subject to modification. CYLINDER FILLING CHART Name of the Models Capacity (CuM/Hr) No. Of cylinders in a Day (Oxygen/Nitrogen) SALIENT FEATURES DCPL-20P DCPL-30P DCPL-40P DCPL-50 DCPL-100P DCPL-130PDCPL-150P DCPL-170P DCPL-200P DCPL-300P DCPL-400P DCPL-500P DCPL-600P NOTE:-Cylinder capacity 5 to 7 cubic meter. LOW WORKING PRESSURE LOW OPERATING COST STURDY DESIGN LOW MAINTENANCE SIMPLE OPERATION HIGH SAFTEY DESIGN QUALITY We manufacture oxygen plants as per the latest technology & design of the company This technology has been proven all over the world for its working efficiency & trouble free operation, safety & low Power Consumption. DCPL Column have been known for its efficiency & long life. There are plants working trouble free for more than thirty years in various parts of the Globe. Rotary Air Compressor Process Skid Air Separation Column
7 3 Dimensional view of Oxygen Nitrogen Plant with Cylinder filling station MEDICAL CYLINDER FILLING STATION AIR SEPARATION UNIT PROCESS SKID LIQUID OXYGEN PUMP OIL FREE CRYOGENIC EXPANDER ROTARY AIR COMPRESSOR (MEDICAL AIR)
8 Layout plan of an installated oxygen nitrogen plant CYLINDER FILLING STATION PROCESS SKID LIQUID OXYGEN PUMP OIL FREE AIR SEPARATION UNIT ROTARY AIR COMPRESSOR (MEDICAL AIR) CRYOGENIC EXPANDER Delhi Cryogenic Products Pvt.Ltd Tel: Website:-
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