Potter Nitrogen Generators

Size: px

Start display at page:

Download "Potter Nitrogen Generators"

Stephen Andrews
6 years ago
Views:

1 Potter Nitrogen Generators

What is nitrogen? Nitrogen the inert gas Earth s atmosphere the air we breathe is composed of nitrogen, oxygen, and water vapor.

When oxygen in the presence of water, reacts with metals, such as steel pipe, oxidation of the metal occurs.

The key to limiting this reaction is eliminating the oxygen, the water, or both. The ingredients of corrosion No oxygen, no problem.

Luckily, even though air contains the issue (oxygen), it also contains a solution (nitrogen). Nitrogen is the perfect substitute for oxygen.

While oxygen is a chief contributor to corrosion, so is humidity.

2 What is nitrogen? Nitrogen the inert gas Earth s atmosphere the air we breathe is composed of nitrogen, oxygen, and water vapor. While this atmosphere is great for life, it is unfortunately very reactive with metals. When oxygen in the presence of water, reacts with metals, such as steel pipe, oxidation of the metal occurs. This oxidation of metal is what leads to the orange/red corrosion (rust) in fire sprinkler pipes. The key to limiting this reaction is eliminating the oxygen, the water, or both. The ingredients of corrosion No oxygen, no problem. Knowing that oxygen is part of the problem, it is necessary to remove it from the sprinkler system. Luckily, even though air contains the issue (oxygen), it also contains a solution (nitrogen). Nitrogen is the perfect substitute for oxygen. It is inert, globally available, and in an inexhaustible supply. No water, no problem. While oxygen is a chief contributor to corrosion, so is humidity. The nitrogen generator offers the added benefit of injecting dry nitrogen into the system. The nitrogen delivered to the system has a low dew point of -58 degree F, effectively drying out the fire sprinkler system. Nitrogen Generators take the atmospheric air and separate out the oxygen. The 95-99% pure nitrogen is then pumped into the sprinkler system to disperse the oxygenated air. Since corrosion requires all 3 (water, oxygen, and metal), getting both the water and oxygen out has a two folded effect on slowing corrosion.

The Potter NGP Series Potter Nitrogen Generator Systems provide a low cost, reliable, and efficient method of producing 95% to 99% pure nitrogen on-site at the point of usage.

The Potter Nitrogen Generator is a pre-engineered, turn-key system ready to connect to a new or existing system and includes everything needed to operate at peak efficiency.

3 The Potter NGP Series Potter Nitrogen Generator Systems provide a low cost, reliable, and efficient method of producing 95% to 99% pure nitrogen on-site at the point of usage. The Potter Nitrogen Generator is specifically designed for use in fire sprinkler systems to slow the oxygen corrosion process by filling system piping with clean, dry nitrogen. The Potter Nitrogen Generator is a pre-engineered, turn-key system ready to connect to a new or existing system and includes everything needed to operate at peak efficiency. Nitrogen Generation Atmospheric air contains nitrogen (78.1%), oxygen (20.9%), argon (1%), carbon dioxide, water vapor, and small traces of other inert gases. Compressed air is dried, filtered, and supplied to the generator where nitrogen is separated from the air stream using an advanced hollow fiber membrane separation process. Oxygen and other gases permeate through the walls of the hollow fibers and exit out the side of the module case and eventually to the atmosphere. Nitrogen, because of its low diffusion rate, permeates much slower through the membrane wall and exits out the end of the module case with a purity of between 95% and 99% at -58 F dew point. Nitrogen then enters a storage tank to feed sprinkler system piping for use as demand requires. The generator is controlled by pressure switches that monitor the nitrogen pressure and automatically start and stop the compressor. Benefits of nitrogen as a supervisory gas: Both an inert and dry gas Non-flammable and environmentally friendly Reduces oxygen cell corrosion in steel and galvanized systems Protects sprinkler components from oxidation Reduces moisture in sprinkler systems. This helps reduce MIC (Microbiologically Influenced Corrosion) Nitrogen Oxygen Water Vapor Principal of Operation: 1. Conditioned, dried, and compressed air enters fiber bore. 2. Oxygen and water vapor permeate the membrane. 3. Up to 99% pure nitrogen gas exits.

NGP Series Models NGP-220 10 gallon storage tank 0.

system includes: Pre-engineered and sized air compressor system Refrigerated air dryer Air treatment filtration

controls and gauges All relief valves, check valves, and isolation valves NGP-415 30 gallon storage tank 1.

storage tank 3 HP air compressor NGP-2500 80 gallon storage tank 5 HP air compressor NGP-2500H 120 gallon storage tank

compressor Every nitrogen application is different.

4 NGP Series Models NGP gallon storage tank 0.5 HP oil-less air compressor Completely skid mounted Fits through standard 32 door Each Potter Nitrogen Generator system includes: Pre-engineered and sized air compressor system Refrigerated air dryer Air treatment filtration Nitrogen generator Nitrogen analyzer detachable for portable use during purge process Nitrogen storage tank Pressure controls and gauges All relief valves, check valves, and isolation valves NGP gallon storage tank 1.5 HP air compressor NGP gallon storage tank Air compressor: 2HP (1 phase), 3HP (3 phase) NGP gallon storage tank 3 HP air compressor NGP gallon storage tank 5 HP air compressor NGP-2500H 120 gallon storage tank 5 HP air compressor Contains two nitrogen membranes for increased N 2 output NGP gallon storage tank 10 HP air compressor Every nitrogen application is different. In order to correctly size the Nitrogen Generator, it is recommended that our Nitrogen Sizing Guide is filled out. This ensures that you will receive the best engineered product for your application. Scan this QR code or visit to fill out the sizing guide form!

Specifications NGP-220 NGP-415 NGP-750 Membrane Pressure (PSI) 100 125 110 N2 out (SCFM) 0.5 1.4 2 N2 Cabinet Size (HxWxD) 18 x 25.5 x 9 48" x 24" x 13" 48" x 24" x 13" Storage Tank Volume (gal.

5 Specifications NGP-220 NGP-415 NGP-750 Membrane Pressure (PSI) N2 out (SCFM) N2 Cabinet Size (HxWxD) 18 x 25.5 x 9 48" x 24" x 13" 48" x 24" x 13" Storage Tank Volume (gal.) Storage Tank Dimensions (Dia x H) 10 x " x 44" 16" x 44" Air Compressor HP (Single Phase) or 3 HP (Three Phase) Air Compressor Electric Requirements Single Phase: 120V 208V 230V Single Phase: 208V 230V 208V 230V 460 V Single Phase: 208V 230V 208V 230V 460 V Air Compressor / Refrigerated Dryer Skid Dimensions (HxWxD) 48" x 36" x 26 (Includes Nitrogen Cabinet & Tank) 26" x 32" x " x 32" x 37" Refrigerated Dryer (SCFM) Refrigerated Dryer Electrical Requirement 120 V 120 V 120 V NGP-1150 NGP-2500 NGP-2500H NGP-3100 Membrane Pressure (PSI) N2 out (SCFM) N2 Cabinet Size (HxWxD) 48" x 24" x 13" 72" x 24" x 19.5" 72" x 24" x 19.5" 72" x 24" x 19.5" Storage Tank Volume (gal.) Storage Tank Dimensions (Dia x H) 20" x 69" 20" x 69" 24" x 78" 24" x 78" Air Compressor HP Air Compressor Electric Requirements Single Phase: 208V 230V 208V 230V 460V 208V 230V 460V 208V 230V 460V 208V 230V 460V Air Compressor / Refrigerated Dryer Skid Dimensions (HxWxD) 24" x 32" x 37" 33.5" x 35" x 42" 33.5" x 35" x 42" 33" x 44" x 26.5" (Air Compressor) 20" x 21" x 14" (Dryer) Refrigerated Dryer (SCFM) Refrigerated Dryer Electrical Requirement 120 V 120 V 120 V 120 V

Specifications Typical NGP Layout Nitrogen Generators have 4 main components: 1 2 3 4 1. Air compressor 2. Refrigerated dryer 3. Nitrogen cabinet (houses the nitrogen membrane) 4.

6 Specifications Typical NGP Layout Nitrogen Generators have 4 main components: Air compressor 2. Refrigerated dryer 3. Nitrogen cabinet (houses the nitrogen membrane) 4. Storage tank NGP-220 Layout 1 3 The NGP-220 Nitrogen Generator is completely self-contained and skid mounted. 1. Air compressor 2. Refrigerated dryer Nitrogen cabinet (houses the nitrogen membrane) 4. Storage tank Engineering Specifications For engineering specifications and CAD drawings on our complete line of Corrosion Solutions Products, please visit:

NGP Accessories Self-Purging Valve (NGP-SPV) Stock # 1119784 Displaces corrosive oxygen from the system Ensures high purity

monitor nitrogen purity Annual Maintenance Kit (NGP-MK) Stock # 1119785 Includes two coalescing filters to remove contaminates and

Displays exact nitrogen purity levels Portable unit allows for end of line purity check All NGP Nitrogen Generators include an

programmable control Automatically closes when the purging process is complete Helps extend the life of the nitrogen generator Can

pipe system Used when nitrogen sources are at a higher pressure than the desired system pressure Integrated regulator maintains a

will provide distinct advantages for sustaining reliable operation.

in the system Suitable for wet, dry, or pre-action systems Designed to simulate conditions within the fire sprinkler system Easily

7 NGP Accessories Self-Purging Valve (NGP-SPV) Stock # Displaces corrosive oxygen from the system Ensures high purity nitrogen is equally distributed throughout the system Delivers 95-99% nitrogen throughout all branch lines Provides a location to monitor nitrogen purity Annual Maintenance Kit (NGP-MK) Stock # Includes two coalescing filters to remove contaminates and oil vapors from the incoming air supply Comes with two replacement filters Portable Nitrogen Analyzer (NGP-PSN2) Stock # Displays exact nitrogen purity levels Portable unit allows for end of line purity check All NGP Nitrogen Generators include an NGP-PSN2 Automatic Self-Purging Valve (NGP-SPV AUTO) Stock # Potter self-purging valve with automatic valve and programmable control Automatically closes when the purging process is complete Helps extend the life of the nitrogen generator Can be programmed for cyclic purging Air Maintenance Device (NGP-AMD-1) Stock # Controls the supervisory air pressure in a dry pipe system Used when nitrogen sources are at a higher pressure than the desired system pressure Integrated regulator maintains a constant pressure Corrosion Monitoring Corrosion monitoring remains a vital element for extending the life of your investment and will provide distinct advantages for sustaining reliable operation. Our proactive approach offers quantifiable results allowing you to accurately measure the levels of corrosion and the progress of the corrosion treatment. The data permits necessary adjustments over the life of the fire sprinkler system, thus presenting you with efficient, cost-effective solutions. Potter Corrosion Monitoring Station Riser Mount PCMS-RM Stock # Installed on a fire sprinkler riser to monitor corrosion in the system Suitable for wet, dry, or pre-action systems Designed to simulate conditions within the fire sprinkler system Easily accessed for servicing and monitoring of test specimens without interruption to fire protection Patent pending Potter Corrosion Monitoring Probe Kit PCMPK Stock # Provides notification to the fire sprinkler administrator when there may be an excessive amount of corrosion taking place in the sprinkler piping Can be used to indicate when it is time to remove coupons from the monitoring station for analysis Patent pending

8 Comprehensive nitrogen solutions backed by over 115 years of fire sprinkler monitoring. Minimizing your liability for damage caused by leaking or broken fire sprinkler pipes requires diligent corrosion monitoring. You need a resource you can trust to protect all of the sprinkler systems you design or install. With more than 115 years of sprinkler monitoring experience, Potter is the trusted source for corrosion monitoring and prevention. With our comprehensive suite of corrosion solutions, you can rest assured that whether you want to protect your investment in a fire sprinkler system, or need to find a more permanent solution to a corrosion problem, Potter has the most innovative and reliable products on the market to get the job done. Potter Electric Signal Company, LLC 1609 Park 370 Place St. Louis, MO P: F: A

ECS Protector Nitrogen Generator PGEN-30 (PGEN-30E)

ECS Protector Nitrogen Generator PGEN-30 (PGEN-30E) ECS Protector PGEN-30 (PGEN-30E) Specifications For use under U.S. Patents 8,720,591, 9,144,700 and 9,186,533 Dimensions (cabinet): 24.5 (W) x 52.5 (H) x 8.5 (D) (622mm(W) x 1,334mm(H) x 216mm(D)) Dimensions