1. Principal of Nitrogen Generator. 2. Flow Diagram of N2 PSA
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1 1. Principal of Nitrogen Generator - This PSA type nitrogen generator produces 99~ % high purity nitrogen gas stably by changing pressure in air using CMS and renders absorption and removal and separates nitrogen and oxygen. This system is operated without operator so it very popular in various industrial area. 2. Flow Diagram of N2 PSA
2 3. PSA Process A. Pressurization Step - Process to increase absorption pressure in absorption tower under selected operation condition. B. Absorption Step - Nitrogen gas is generated under constant pressure. C. Blow Down Step - Restoring in the absorption tower. D. Purge Step - Stage to restore the absorption tower completely. E. Pressure equalization Step - Stage in where loss can be reduced by using a part of energy to be lost.
3 4. Features of Nitrogen Generator PSA Features - Simple structure,compact design,full automated operation. - Best safety.no high pressure gas regulation is not applicable,no danger in gas Container replacement,storage,hiring safety manager. - On demand production.nitrogen gas is generated in low cast,no expensive liquid nitrogen gas is to be purchased,high purity nitrogen gas can be produced for 24hours by simple operation. - High performance.design the purity and capacity of nitrogen gas meeting to customer s requirements.(nitogen purity. Purity 99%~ % is available for customer need and capacity. Optional design for 99.99% or higher.) - Minimum maintenance cost.replace filter element periodically only and get
4 normal service for the compressor. - Motor cost is saved by using semi-permanent high performance CMS. 5.Elements related to nitrogen gas purity 5-1) Substance of ambient gas : Removing harmful gas,dust,corrosive gas 5-2) Ambient temperature 5-3) Volume of nitrogen gas generated : Use moderate volume 5-4) Process time 5-5) Absorption pressure : maintained constantly 5-6) Regeneration pressure : Seperation efficiency is improved for lower pressure 5-7) Regeneration purge volume : Seperation and removal efficiency are improved 5-8) CMS performance : High purification of nitrogen gas collection rate are Improved 5-9) CMS charge rate : Seperation efficiency is improved according to charge Technique(Charge finely) 5-10) CMS space velocity : Seperation efficiency has been improved by charge space volume of CMS according to the unit input volume of raw air 6. Application area of Nitrogen Generator 6-1) Metal industry - Annealing of ferrous and non-ferrous metal (Inert circumstance) - Metallurgical heat treatment (Carbonizing) - Soldering - Sintering of metal powder 6-2) Chemical industry
5 - Transportation of raw material in storage tank - Container ventilation and prevention of explosion in reaction tank - Sealing of nitrogen in storage tank - Cleaning tank and container - Pressure testing of pipe 6-3) Production process and storage of food - Storage of low oxygen CA or super low oxygen - Charge of nitrogen gas in packing and transportation of coffee,snack or dry nut - Sealing of nitrogen in storage tank - Cleaning tank and container - Pressure testing of pipe 6-4) Purge - Diluting or transposing gas or vapor to eliminate dangerous gas and oxidized Substance 6-5) Plastic - Ejecting high pressure gas(sustaining vaccum,shortening cooling time in Ejection) - Suppressing gas generation in ejection) 6-6) Charge nitrogen gas in tire - Reducing noise reduction,improving fuel efficiency,reducing tire unbalance and improving driving comport
6 7. Nitrogen Generator Cabinet Type Specifications Model Capacity(Nm3/H) 99.99% 99.90% 99.0% Air Range(Nm3/min) Dimensions : WxDxH(mm) Weight(kg) GT-3C ~ x700x GT-5C ~ x800x GT-10C ~ x920x GT-15C ~ x1000x GT-20C ~ x1100x GT-30C ~ x1220x GT-40C ~ x1360x GT-50C ~ x1450x GT-60C ~ x1500x
7 8. Nitrogen Generator Mount Type Specifications
8 Model Capacity(Nm3/H) 99.99% 99.90% 99.0% Air Range(Nm3/min) Approx.Size Dimensions : WxDxH(mm) GT-80M ~ x1900 GT-100M ~ x2300 GT-120M ~ x2500 GT-150M ~ x2500 GT-200M ~ x2600 GT-250M ~ x3000 GT-300M ~ x3500 GT-500M ~ x Absorption Pressure : 8.5kg/cm2 standard - Product N2 Pressure : 5.0kg/cm2 - Product Purity Values are N2+Ar
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