Pressure Swing Absorption Nitrogen. Generator. Lower your nitrogen cost. S-Platinum Marketing Services 百能贸易公司

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Julius Berry
6 years ago
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1 Pressure Swing Absorption Nitrogen S-Platinum Marketing Services 百能贸易公司 Generator Lower your nitrogen cost

Pressure Swing Absorption Nitrogen Generation Structural

the generator B Air Cleaning dryer & filters -- filter

( Separators & Balancing Vessel) --- Where generates ---

when operating --- The instruments monitor the operation

Ensure continuous flow to outlet --- Enhance the

2 Pressure Swing Absorption Nitrogen Generation Structural Diagram A Air Compressor --- provide compressed air for the generator B Air Cleaning dryer & filters -- filter water,,oil and dust in the compressed air C Generator ; ( Separators & Balancing Vessel) --- Where generates --- Two parallel vessels designed --- Vessel pressure swings when operating --- The instruments monitor the operation of the generator --- Balance pressure and purity --- Ensure continuous flow to outlet --- Enhance the pressure increment in the separators Compressor Air-cleaning Generator

Models L W 1000 ppm H 100 PPM 10 PPM L x W x H PNM1- JC12/00025 4 2 1 1000 500 1400 PNM1-JC12/00050 7 4 2 1000 500 1400 PNM1-JC12/00075 11 6 4 1000 500 1450 PNM1- JC12/00100 14 8 5 660 550 1300

3 Models L W 1000 ppm H 100 PPM 10 PPM L x W x H PNM1- JC12/ PNM1-JC12/ PNM1-JC12/ PNM1- JC12/ PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ Carbon Molecules Sieve (CMS) The carbonic base material was obtained by carbonisation of cellulose base raw material such as walnut or coconut shell in the inert atmosphere. grinded to powder using Nano- Technology, and the produced porous carbon was mixed with coal tar pitch and suitable binder to glued into pieces and it was extruded to cylindrical shape followed by heating in inert atmosphere. Under certain pressure and time, CMS adsorbs more O2 than (2:1) and releases the adsorbed O2 once the pressure drops. As results, is generated when most O2 is adsorbed. PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ mm 4.3Å 3.0Å 4Å 3.9Å 2.8Å PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ PNM1-JC12/ mm Carbon Molecular Sieves (CMS) Magnified

How CMS could be crushed? Loose and improper layout of CMS in the separator subjected to air from bottom will be lifted, gravity works against the air and therefore CMS is moving.

Gamma Air from top to bottom; using special honeycomb internal structure which evenly spread out the pressure, helped air flows better, regulates the pressure within the chamber and preventing

4 How CMS could be crushed? Loose and improper layout of CMS in the separator subjected to air from bottom will be lifted, gravity works against the air and therefore CMS is moving. These movements crushed the Carbon Structure of the CMS leaving a powder form. Gamma Air from top to bottom; using special honeycomb internal structure which evenly spread out the pressure, helped air flows better, regulates the pressure within the chamber and preventing tunneling effects. Our Patent Technology:Air flow from top to bottom, pressure balanced at the Middle of separators (Patent NO.:ZL ) CDA N 2 The carbon molecular sieve is the core of the pressure swing adsorption generator. Oil poisoning is one of the main invalidation forms for the CMS. The CMS adsorbing water will reduce its oxygen adsorption capacity. The compressed air discharged from the air compressor lubricated by oil generally contains oil and water, so you should remove the oil and water before the compressed air enters into the nitrogen and oxygen separation assembly. The air cleaning assembly is made up with the pipe filter, refrigerated drier, precision filter, extra-precision filter, active carbon oil remover, automatic contamination drain valve, ball valve and so on. Its function is to remove the dust, water and oil in the compressed air and supply the oxygen and nitrogen separation system with the pure material air. Advantages of Gamma Systems: Up to 60% operating cost saving on Air Compressor Power low pressure drop rate: <=0.05Mpa than other brand generators with purity of 99% or higher is recycled % achieved with single stage PSA: with our patent technology No crashing happened: Air flow is in the same direction as the Earth Gravity, great crashing between CMS will not happen Easier maintenance: replacing CMS or Al2O3 CMS or Al2O3 near the air inlet may be replaced

5 Air Requirements: Pressure:Effective adsorption happens under certain pressure (0.75~0.85Mpa) Oil free: Oil will reduce lifetime of CMS Water free:water decreases the adsorption capacity of CMS Dust free:dust will block the absorption function of CMS Sealed environment: Any leakage will cause reduction of the output performance Cost vs. Benefits of Nitrogen Wave Soldering Wave Soldering Customer: SIEMENS AG Working Hrs/Week 120 Machine ID: Line B/C Labor Cost ($/hr) $ Location: Witzen, Germany Cleaning System No-Clean #Wave, Width: Dual Wave,22".55cm Fluxer System Spray Air Savings Nitrogen Dross Solder Alloy Type Sn-Pb: Sn-Pb: Dross (lbs/hr or kg/hr) 4.58 ALIX Net Solder Cost ($/lb or $/kg) $1.95 IW $1.95 Dross Total Cost ($/week) $1, % $ Wave Maintenance Time (hr/week) 12.5 ALIX IW 2.5 Maintenance labor Cost ($/hr) $25.00 $25.00 Maintenance Total Cost ($/week) $ % $62.50 Flux Flux Type No-Clean No-Clean Consumption (gals/week or l/week) 6 ALIX IW 4.5 Unit Price ($/gal or $/l) $25.00 $25.00 Flux Total Cost ($/week) $ % $ Rework/Touch Up Rework Time (hr/week) $$$ ALIX IW $$$ Labor Cost ($/hr) Rework Total Cost ($/week) CONFIDENTIAL 55% CONFIDENTIAL Nitrogen Estimated Total Cost + IW/hr $3.50 Nitrogen Total Cost ($/week) $ Additional Savings Potential Quality Improvements: Less Defects & Higher Reliability Less Residues on the Board Higher Machine Uptime - Increased Production Safer Work Environment - Reduced Exposure to Lead Oxides Weekly Savings $ Annual Savings $40, Pressure: Mpa L R Pressure Status for Two Parallel Separators L Time: Sec

Facility Requirements Sheltered (as Generator is not an outdoor apparatus, PLC and display cannot withstand rain and shine.

diluted and dissolve back into the atmosphere) Clean air without chemical elements (Nearly Pure Oxygen will be exhausted, mixed with combustible elements may

hazards) Sealed environment (Any leakage will cause reduction of the output performance) Reliable Components We uses mainly Germany or Japanese products for our

Siemens LCD Display Pneumatic Logic Controller (Siemens) Output Specifications: Capacity : Selectable (Model & Purity Dependable) Output pressure : 0.30~0.

6 Facility Requirements Sheltered (as Generator is not an outdoor apparatus, PLC and display cannot withstand rain and shine.) Ambient Temp: <=40oC Relative Humidity: 35% ~ 90% Room (s) with good air flow (Pure Oxygen over 33% is harmful to Humans, Good air flow allows oxygen to be diluted and dissolve back into the atmosphere) Clean air without chemical elements (Nearly Pure Oxygen will be exhausted, mixed with combustible elements may increase chances of fire hazards) Non-flammable elements (Nearly Pure Oxygen will be exhausted, mixed with combustible elements may increase chances of fire hazards) Sealed environment (Any leakage will cause reduction of the output performance) Reliable Components We uses mainly Germany or Japanese products for our major components to ensure reliability, quality and best performance. Siemens LCD Display Pneumatic Logic Controller (Siemens) Output Specifications: Capacity : Selectable (Model & Purity Dependable) Output pressure : 0.30~0.70Mpa (Adjustable) Purity : up to % Contamination : contents <=10ppm Dust in output : <=0.1 um Water in output : Due point: -20 o C (<=5ppm) Oil : <=0.01mg/m 3 Pressure Drop rate : <= 0.05Mpa Noise level : <= 75dB Solenoid Valve (Burkert, Germany) Adsorbent----CMS (Carbon Molecular Sieves) (Shirasagi, Japan)

7 Benefits of Nitrogen for Wave/Selective Soldering - Dross Reduction - Reduced Solder Pot Maintenance - Higher Uptime - Reduced Flux Consumption (Spray Fluxer, Up To 60%) - Flexibility Wider Process Window - Use Of Low Solids - Reduce Or Eliminated Cleaning - Reduced Dross-Related Defects - Reduced Defects / Increased Yield - Increased Joint Reliability - ISO 14,000 Compliance Installation Sites Dross under Air Dross under Nitrogen

Nitrogen Usage in Electronics Industry Benefits of

Process Window - Use of Low Solids - Reduced Cleaning

Reduced Automatic Testing False Fails - Reduce BGA

Yield - Increased Joint Reliability - Aesthetic /

Eliminate Solder Balling effect Proven Conditions that

Expensive assemblies - Multi-pass assemblies - Higher

8 Nitrogen Usage in Electronics Industry Benefits of Nitrogen/ Reflow Soldering Process - Flexibility Wider Process Window - Use of Low Solids - Reduced Cleaning Residues not Polymerized or Eliminated Cleaning - Reduced Automatic Testing False Fails - Reduce BGA Voiding - 60%+ Less - Reduced Defects / Increased Yield - Increased Joint Reliability - Aesthetic / Shiny joints - Eliminate Tomb Stoning effect - Eliminate Solder Balling effect Proven Conditions that Benefit from Nitrogen - Integrated components assembly (BGA, CSP, COB,...) - Fine-pitch - Non-rework able components - Expensive assemblies - Multi-pass assemblies - Higher temperature processes - OSP / Bare copper boards - Low volume / Prototype - No-clean - Reliability is crucial - Lead-Free

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