Reflux 819/FO. Pressure Regulators
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- Blaze Sutton
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1 ressure Regulators
2 ressure Regulators is a pilot-controlled pressure regulator for medium and high pressure applications. is normally a fail to open regulator that will open under the following conditions: - breakage of main diaphragm; - lack of pressure feeding to the pilot loop. The gas regulated by the Reflux should be clean, filtered, and non-corrosive.. Modular esign The is modular in design and allows retrofitting of a monitor M/819, slam shut valve and/or silencer in the same body. The regulator is truly a top entry design which allows for easy maintenance and retrofitting options in the field. The unique dynamic balancing control system ensures outstanding turn-down ratio combined with an extreme outlet pressure accuracy. ig. 1 ig. 2 + SIGN WIT YOUR NS IN MIN - ompact esign - Outstanding Turn own Ratio - asy Maintenance - igh ccuracy - Top ntry - Low Operation cost - Low Noise - xtreme lexibility
3 SILNR /819 With decibel noise limitations becoming an increasing safety concern, the silencer option is a unique feature that reduces regulator noise. When the silencer is installed, it allows for a considerable reduction in noise level (da) up to 30 da, depending upon the application. The pressure regulator can be supplied with an incorporated silencer in either the standard version or version with incorporated slam-shut or incorporated monitor regulator. With the built-in silencer, the g and KG valve coefficients are 5% lower than the corresponding version without the silencer. The silencer may be retrofitted to the standard as well as those with an incorporated slam-shut or monitor, without any need to modify the piping. ressure reduction and control operate in the same manner as the standard version. SLM SUT S/82 OR /97 ig. 3 ig. 4 The Reflux 819 O pressure regulator offers the possibility of installing an incorporated slam shut valve S/82 or /97 valve, depending on the regulator size. This can be done either during the manufacturing process or be retrofitted in the field. Retrofitting can be done without modifying the pressure regulator assembly. The g and KG coefficients of a regulator plus incorporated slam-shut system are 7% lower than those for standard versions. The main characteristics of this device are: - intervention for over pressure and/or under pressure - manual re-setting with internal bypass activated by the lever mechanism; - manual push button control; - compact dimensions; - easy maintenance; - optional pneumatic or electromagnetic remote control; - optional installation remote signal devices (contact switches or proximity switches).
4 MONITOR INORORT M/819 SLM SUT ig. 5 ig. 6 + M/819/O + M/819 This emergency regulator (monitor) is directly mounted onto the body of the main regulator. oth pressure regulators, therefore, use the same valve body, although they have indipendent actuators, pilots and valve seats. The operational characteristics of the M/819 monitor are the same as for the regulator The g and KG coefficients of a regulator having an incorporated monitor are 7% lower than those for the standard version. nother great advantage offered by the incorporated monitor regulator is that it can be installed at any time, even on an already existing regulator, without piping modification. This solution allows the construction of reduction lines with compact dimensions. The monitor regulator can either be a M/819/O fail to open regulator (fig. 5) or a M/819 fail to close regulator (fig. 6). MIN TURS > esign pressure: up to 1450 SIG (100 bar) > esign temperature: +14 to (-10 to + 60 ) (+ 4 to to + 60 on request) > mbient temperature: +14 to (-10 to + 60 ) ( + 4 to to + 60 on request) > Range of inlet pressure bpe: 43 to 1450 SIG (3 to 100 bar) > Range of outlet pressure Wh: 14,5 to 1073 SIG (1 to 74 bar) depending on installed pilot > Minimum working differential pressure: 30 SIG (2 bar) > ccuracy class : up to 1% > losing pressure class SG: from 5% to 1% depending on outlet pressure > vailable size N: > langing: class R or RTJ according to NSI 16.5 and N16 according to ISO 7005.
5 MTRILS ody ast steel STM 352 L for classes 300 and 600 STM 216 W for classes 150 and N16 ead covers STM 350 L2 orged steel Stem ISI 416 Stainless steel lug STM 350 L2 Nickel coated on sealing surfaces Valve seat Steel + vulcanized rubber Seals Nitrile rubber ompression fittings ccording to IN 2353 in zinc-plated carbon steel The characteristics listed above are referred to standard products. Special characteristics and materials for specific applications may be supplied upon request. g, KG and K1 coefficient Nominal diameter (mm) Size (inches) g flow coefficient K G flow coefficient K1 body shape factor ,220 2, ,937 5, ,000 8, ,607 17, ,933 27, ,525 38,425 or sizing formula refer to UTION: The graph gives a quick reference of maximum recommended regulator capacity depending on selected size. Values are expressed in actual S of Natural gas (s.g. 0.6): to have the data directly in S it is necessary to multiply the value by the outlet pressure value in psi absolute ctual flow rate ( ft3/h ) Logarithmic scale N 25 N 50 N 80 N 100 N 150 N 200 N 250 Outlet pressure ( psi) and more
6 ILOTS regulators are are equipped with with series series pilot pilot as listed as listed below: below: - 204/O. 204/. control control range range Wh: Wh: 0,314.5 to 43 to bar; 478 (4,5 SIG; to ( SIG) to 33 bar) - 205/O. 205/. control control range range Wh: Wh: to 60 to bar; 870 (290 SIG; to ( to SIG) 60 bar) - 207/O. 207/. control control range range Wh: Wh: to 74 to bar; 1073 (595 SIG; to 1073 (41 to SIG) 74 bar) ilots may be adjusted manually or remotely as shown in table 3: ilot Table: djustments ilot adjusting instructions ilot type.../ ilot type.../ ilot type.../s Manual setting lectric remote setting control Setting neumatic increased remote by setting pneumatic control signal remote point.i.o. Smart unit for remote setting, monitoring flow limitation and indirect flow measurement reregulators The pilot loop is completed with a device called preregulator, external to the pilot. The preregulators listed below are available: re-regulators - R14/: self adjusting preregulator that automatically regulates the feeding pressure to the pilot The pilot loop is completed with a device called pre-regulator, separate from the pilot. complete with integral filter at the inlet. The pre-regulators listed below are available: R34/: adiustable preregulator complete with integral filter at the inlet. - R14/O: self adjusting preregulator that automatically regulates the feeding pressure to the pilot complete with integral filter at the inlet. Table : ressostatic device Slam Shut Switch Selection evice MO. RSSOSTTI S VI MIN. MX 101M 0.14* * * 101M from 0,01 to 0,26 bar from 0,02 to 1 bar 102M M from , to 2,8 bar from 2.9 0, to 5,5 bar 103M 102M from 2.9 2, to 5,5 bar from 290, to 5,5 bar 103M M 103M from , to 8 bar from to bar 104M 103M from to bar from to bar 105M , M 104M from ,6-1, to 18 bar from ,5-1, to 45 bar 104M from 18 to 41 bar from 7,5 to 45 bar 105M from 3 to 44 bar from 30 to 90 bar MO. MIN. MX M from to 90 bar from to bar , / , , values in SIG
7 OTIONS Reflux 819 or Regulator - stroke limiter - flow-limiting devices - limit switches - position transmitters - steel fittings, single or dual sealing or ilot - supplementary filter 14 - dehydrating filter 14/ IN-LIN MONITOR The monitor is generally installed upstream of the main regulator. lthough the function of the monitor regulator is different, the two regulators are virtually identical from the point of view of their mechanical components. The only difference is that the monitor is set at a higher pressure than the main regulator. The g and KG coefficients of the regulator plus in-line monitor system are about 20% lower than those of the regulator alone. The in-line monitor can either be a fail to open regulator (fig.7) or a Reflux 819 fail to close regulator (fig.8). R14//O R14//O R14/ R14//O 204/ 204//O 204//O M/ 204//O ig. 7 ig. 8 M/ LRTOR When the monitor is required to take over rapidly in the event of a main regulator failure, an M/ accelerator pilot installation on the monitor is recommended. Installation of the accelerator is mandatory when the monitor is used as a safety accessory. This device, connected by sensing line to the downstream pressure, discharges the gas enclosed in the motorization chamber of the monitor regulator, allowing the monitor to take over faster. The set point of M/ accelerator is usually higher than the set point of the monitor by 0.66 to 1.10 SIG. In case of working monitor configuration (two stage pressure cut with monitor override), the accelerator may not be necessary.
8 RLUX 819/O G N N Overall dimensions in inches Inches 1" S - nsi 150/N 16 7, ,75 13,88 17,75 21,38 26,5 S - nsi 300 7,75 10,5 12,5 14,5 18,62 22,38 27,88 S - nsi 600 8,25 11,25 13,25 15, , G Tubing onnections 1/4 NT S ace to face dimensions S according to I and NSI Weights in Lbs S - nsi 150/N ,984.1 S - nsi , ,094.3 S - nsi , ,204.6 RLUX 819/O + S82 / + 97 G N N Overall dimensions in inches * /97 Inches 1" S - nsi 150/N 16 7, ,75 13,88 17,75 21,38 26,5 S - nsi 300 7,75 10,5 12,5 14,5 18,62 22,38 27,88 S - nsi 600 8,25 11,25 13,25 15, , * * * * * * * * * * * * G Tubing onnections 1/4 NT S * /97 *Indicates dimensions with the MOL /97 ace to face dimensions S according to I and NSI Weights in Lbs S - nsi 150/N * * 1, ,12.7* 2, ,970.9* S - nsi * * 1, ,320.5* 2, ,403* S - nsi * ,049.4* 1, ,507.9* 2, ,645.5*
9 RLUX 819/O + M819 G N N L S Overall dimensions in inches Inches S - nsi 150/N 16 S - nsi 300 S - nsi 600 G L Tubing onnections * M819/O 1" * 18.14* 29.21* 17.12* 20.27* 34.25* 19.29* 23.22* 38.58* * 25.27* 41.88* * 34.4* 62.12* * 38.85* 69.84* /4 NT ace to face dimensions S according to I and NSI Weights in Lbs S - nsi 150/N 16 S - nsi 300 S - nsi , , , ,477 1, , , , , * 46.25* 84.64* 30.51*
10 RLUX 819/O + /819 G Overall dimensions in inches S Inches 1" S - nsi 150/N S - nsi S - nsi G K Tubing onnections 1/4 NT N N K ace to face dimensions S according to I and NSI Weights in Lbs S - nsi 150/N , , ,821.9 S - nsi , , ,042.3 S - nsi , , ,152.6 RLUX 819/O+/819+S82 /+97 G N N Overall dimensions in inches K Inches 1" S - nsi 150/N S - nsi S - nsi * * * * * * * * * * * * G K Tubing onnections 1/4 NT */97 S * /97 *Indicates dimensions with the MOL /97 ace to face dimensions S according to I and NSI Weights in Lbs S - nsi 150/N * 1,272 1,254.4* 1, ,254.4* 2, ,254.4* S - nsi * 1, ,514.5* 2, ,514.5* 3, ,514.5* S - nsi * 1,455 1,666.6* 3, ,666.6* 3, ,666.6*
11 RLUX 819/O + /851 + M/819 G N N L S Overall dimensions in inches 1" Inches 7.25 S - nsi 150/N S - nsi S - nsi * * G * * L 8.66 K Tubing onnections * 20.27* 43.11* 11.22* K K * M819/O * 23.22* 49.21* * * * * * /4 NT 31.06* 34.4* 73.34* 18.07* * 38.85* 83.03* 19.96* * * * * ace to face dimensions S according to I and NSI Weights in Lbs S - nsi 150/N 16 S - nsi 300 S - nsi , , , , , , , ,254.9
12 ietro iorentini Solutions Reducing and Metering Stations Slam Shut Valves all Valves SISTMR!!!!!!!! iorentini US 4555 South erkeley Lake Road Norcross, G Toll - ree: ax: ietro iorentini S.p.. via.ermi 8/10 I rcugnano (VI) Italy Tel: ax: This data is not binding. We reserve the right to make changes without prior notice. T-s 504-US November 12
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