PROTECTIVE HOSES. HYDRA Stripwound hoses for optoelectronics, laser procedures, medical technology or the pharmaceutical and food industry.

Transcription

1 PROTECTIVE HOSES HYRA Stripwoun hoses for optoelectronics, laser proceures, meical technology or the pharmaceutical an foo inustry. Witzenmann-Speck GmbH Werner-Siemens-Str Kieselbronn, Germany Phone Fax info@witzenmann-speck.com

2 CONTENTS The markets The Group Pioneer an partner Optoelectronics Inustry 10 Meical technology Pharmaceutical an foo inustries 1 Overview of the hoses HYRA Protective hose type SG accoring to IN EN ISO 1 (type SOU) 1 HYRA Protective hose type SG accoring 2 to IN EN (VE 00 Part 2-) 1 HYRA Protective hose type SA accoring to IN EN ISO 1 HYRA Protective hose type SZ for fibre optics 22 HYRA Protective hose type SZ for meical applications HYRA Flexible arms 2

3 THE GROUP With 2 Companies in 19 countries Witzenmann is the worlwie Number 1 in our inustry. Worl Leaer Witzenmann is a global group specialising in the esign an manufacture of flexible metal elements. Guie by our vision of managing flexibility, our company has become renowne as a reliable manufacturer an as the innovative evelopment partner of choice within the inustry. Toay Witzenmann offers the wiest range of proucts available, enabling us provie optimise solutions time an time again. Assuming Responsibility As a signatory to the eclaration of Accession, the Witzenmann Group is coitte to the 10 principles of the Unite Nations Global Compact. This initiative by former UN Secretary General Kofi Annan is base on internationally agree conventions an treaties on human rights, labour stanars, environmental protection an anti-corruption. The Global Compact aims to make the 10 principles an integral part of business strategy an operation.

4 PIONEER AN PARTNER We have been proviing customise, high quality an cost-effective HYRA prouct solutions for over 100 years. The entire flexible metal hose an expansion joint inustry owes its origin to the stripwoun hose that was invente by Heinrich Witzenmann in 1. This innovative spirit has been maintaine at Witzenmann to the present ay. Sophisticate proucts an innovative solutions have mae the company a technological leaer in the inustry. Over 2,00 patents have been file to ate, which bears witness to the innovative strength of the company. Flexible metal hoses an expansi- on joints uner the HYRA bran name are use in the most iverse areas of application within the automotive inustry, general inustry, the astronautics sector an technical builing equipment. This also inclues special applications in optoelectronics, meical technology an renewable energy. Always the best solution - both economically an qualitatively. Our numerous approvals attest to this.

5 OPTOELECTRONICS Optoelectronics, for example, shows how our engineering process specifies the esign principle of an establishe inustrial application for a future technology. The fiel of optoelectronics inclues proucts an processes that enable electronically generate ata an energy to be converte into light emission. The light thereby serves as a transmission meium for information an ata. Special, highly flexible HYRA stripwoun hoses with a minimum outsie iameter of 1. are use in this fiel. These hoses protect the inner bunle beam of light from external mechanical amage. The reflection-free an completely tight passage of the meium is ensure thanks to the inner lining of the flexible metal hose with silicone or other similar material. The hose is provie with an outer sheathing which protects it from irt or abrasive fluis epening on the area of application. Applications inclue meical technology, technical enoscopy an semiconuctor technology. Stripwoun hoses for optoelectronics are solvent-resistant an liqui-tight in accorance with emans. Various materials such as refine steel an non-ferrous metals (e.g. brass an aluminium) further enhance the scope of application of these special hoses. The avantages smallest possible outsie iameter, approx. 1. with 0. interior coil. p Highly flexible, with bening raius limitation p High tensile strength an very slight elongation p Resistant to torsion an transversal pressure p Autoclavable, light- an liqui-tight p Smooth interior surface completely free of burrs 9

6 They wel, cut, rill or treat surfaces with high precision an at very high operating spees. Particularly high emans are mae on the lines from the light source to the tool in glass fibre technology. The protective hoses must be resistant to tensile loas an to kinking, as well as transversal stress. The lines must guarantee a maximum egree of safety for laser technology. Even in the event of amage to the inner laser conuctor, no light may escape to the outsie. The supply lines irectly on the tool hea must be highly flexible, yet extremely stury at the same time. A special hose construction is use to accooate the large impact forces an hanle the rapi change of irection here. Technical enoscopy is use wherever the construction of a prouct or a plant oes not permit a visual inspection or, for example, in the nuclear technology sector if the area requiring examination is in a hazar zone. Technical enoscopy is often the quickest an most cost-effective measure for quality assurance or troubleshooting proceures. Witzenmann is the only manufacturer to prouce the interior coil of the hose from roun wire. In aition to the characteristics of conventional flat wire coils, this offers the avantage of a completely smooth an non-abrasive inner surface. This enables glass fibre wires an light conuctors to be inserte more easily without being amage. The hoses are coate with PU or PVC epening on the respective application. A braiing embee within the hose provies pressure resistance an tensile strength. The avantages p Extremely stury, even with high-spee operating cycles an high impact forces p Bening raius limite by esign to protect the inner light conuctor p Completely crush-proof p High strength properties uner alternating flexural stress INUSTRY Laser-base proceures have become firmly establishe in inustrial prouction. HYRA Stripwoun hoses offer reliable protection here uner extreme stress. 10

7 MEICAL TECHNOLOGY Minimally invasive meicine has le to a revolution in meical technology. Examinations an even surgery can be performe gently through the use of enoscopic probes. The sensitive high-tech equipment use in human meicine must be protecte from mechanical an chemical influences. With an inner iameter of 0., the protective hoses allow examinations to be conucte with minimal amage to human tissue an minimal isruption of the patient's internal organs. The fiel of high-tech meicine is now har to imagine without the highly flexible HYRA stripwoun hoses from Witzenmann. These light- an liqui-tight hoses fulfil stringent U.S. regulations accoring to Pharmacopoeia Class VI an are classifie as biocompatible in accorance with IN/ISO In other wors the hoses, comparable to a meical implant, o not have a negative effect on the human boy. Their surface finish an pressure resistant properties enable simple isinfection, even for autoclave sterilisation. The avantages p Small iameter for minimally invasive meicine p Strict pharmaceutical stanars p Suitable for autoclave sterilisation p Particularly smooth an urable interior an exterior surfaces p Certifie biocompatibility 1

8 Maximum prouct quality an compatibility with the human boy efine the requirements for foo prouction, pharmaceuticals an the cosmetics inustry. The most stringent of hygiene requirements are prevalent throughout the prouction cycles in these sectors. The entire prouction process is continually subjecte to exacting inspections with strict test parameters. The HYRA metallic protective hoses enable the use of sensitive sensors, as well as light an measurement technology in the ongoing prouction process. FOO AN PHARMACEUTICALS 1 The materials an processing methos use fulfil the high stanars of the foo an pharmaceutical inustries. The stury, liqui-tight flexible metal hoses protect the sensitive technology internally an are able to withstan intensive cleaning processes. This enables the construction an esign to be specifically aapte to the respective conitions. Our broa prouct range covers highly specifie protective hoses which fulfil the most iverse emans. All esigns are characterise by a high egree of flexibility an tensile strength an are resistant to torsion an transversal pressure. The avantages p Insensitive to external influences an mechanical stress p Various hose configurations for the best economical solution in each case p Hygienic surfaces p urable an stury, even when subjecte to intensive stress uring use an when cleaning p High tensile strength ensure by metal or fibre glass braiing 1

9 HYRA PROTECTIVE HOSE SG TYPE SG-S-O, SG-M-O, SG-M-C, SG-M-N, SG-E-O HYRA PROTECTIVE HOSE SG TYPE SG-E-O Accoring to IN EN ISO 1 (type SOU) Accoring to IN EN ISO 1 (type SOU) etaile view SG Application p Protective hose accoring to IN EN ISO 1 (type SOU) p Stanar protective hose for electrical installations with VE approval p Protective hose for rubber an plastic hoses Characteristics Very flexible, resistant to tension, high crushing strength, with PVC coating, liqui-tight etaile view SG esign p Woun flexible metal hose p Engage profile p Roun cross-section Marke HYRA AS < VE > galvanise, with coating, but PG imensions only Materials p Steel, galvanise (1.00) up to N 1 p Steel, hot-ip galvanise (1.022) N an above p Brass (2.021) p Stainless steel (1.01) Profile Versions p Galvanise steel, without coating p Brass, bright, nickle-plate or chromium plate p Stainless steel, without coating Operating temperature (for VE-approve applications: -1 C to + 0 C) Brass: 0 C Galvanise steel: 00 C Stainless steel: 00 C Classification, without coating (N ) (N -1) Nominal iameter Insie iameter Permissible eviation Outsie iameter Permissible eviation Minimum bening raius Weight approx. N - rmin kg/m * ± 0.10 ± / / ± / / / / / / / / / +0. / +0. / +0. / / / / / +0. / +0. / +0. / Please provie the following information when orering: type of hose, nominal iameter (N), length * woun in central position Prouction lengths measure in expane position N to : 0 an 100 m collars N 1 to 2: an 0 m collars N 1: m collars Supplie in the following forms: bunle in rings Orer text p HYRA Protective hose, galvanise steel, type SG-S-O p HYRA Protective hose, bright brass, type SG-M-O p HYRA Protective hose, chromium plate brass, type SG-M-C p HYRA Protective hose, nickle-plate brass, type SG-M-N p HYRA Protective hose, stainless steel, type SG-E-O 1 1

10 HYRA PROTECTIVE HOSE SG TYPE SG-S-P HYRA PROTECTIVE HOSE SG TYPE SG-S-P Accoring to IN EN (VE 00 Part 2-), galvanise steel with plastic coating Accoring to IN EN (VE 00 Part 2-), galvanise steel with plastic coating etaile view Application p Stanar protective hose for electrical installations with VE approval p Protective hose for rubber an plastic hoses Characteristics Very flexible, resistant to tension, high crushing strength, with PVC coating, liqui-tight esign p Woun flexible metal hose p Engage profile p Roun cross-section Profile Marke HYRA ASF < VE > galvanise, with coating, but PG imensions only Colour variations Materials p Steel, galvanise (1.00) up to N 1 p Steel, hot-ip galvanise (1.022) N an above Version Galvanise steel, with black PVC coating Nominal iameter Nominal size accoring to IN 00 Insie iameter Outsie iameter Permissible eviation Minimum bening raius Weight approx. N * 9 10* 1* 1 1 1* 1 1* 1 PG an rmin kg/m * Version accoring to VE Please provie the following information when orering: type of hose, nominal iameter (N), length Operating temperature Galvanise steel with PVC coating: - C to +0 C (for VE-approve applications: -1 C to + 0 C) Classification, with coating (N ) (N 10-9) Prouction lengths measure in expane position N to : 0 an 100 m collars N 1 to 2: an 0 m collars N 1: m collars Supplie in the following forms bunle in rings Orer text HYRA Protective hose, galvanise steel with black PVC coating, type SG-S-P 1 19

11 HYRA PROTECTIVE HOSE SA TYPE SA-S-O, SA-E-O HYRA PROTECTIVE HOSE SA TYPE SA-E-O Accoring to IN EN ISO 1 Accoring to IN EN ISO 1, stainless steel without gasket etaile view Application p Protective hose accoring to IN EN ISO1 (type OU) p Protective hose with high mechanical strength for light conuctors, measuring lines an electric cables p Protective hose for pressure hoses Characteristics resistant to torsion, flexible, particularly resistant to tension, with a high crushing strength Profile esign p Woun flexible metal hose p Interlocke profile p Roun cross-section Materials p Steel, galvanise (1.00) up to N 1 p Steel, hot-ip galvanise (1.022) N an above p Stainless steel (1.01) Nominal iameter Insie iameter Outsie iameter N Permissible eviation Minimum bening raius Weight approx. rmin kg/m Please provie the following information when orering: type of hose, nominal iameter (N), length Version Stainless steel with PVC or silicone coating Operating temperature Galvanise steel: 00 C Stainless steel: 00 C Prouction lengths measure in expane position Up to N 9: max. 100 m, from N 10: max. 0 m From N 1: max. 0 m, from N 2: max. 0 m From N : max. 0 m, from N : max. m Supplie in the following forms On coils or as a collar Orer text p HYRA Protective hose, galvanise steel, type SA-S-O p HYRA Protective hose, stainless steel, type SA-E-O 21

12 HYRA PROTECTIVE HOSE SZ TYPE SZ 1S, SZ 2S HYRA PROTECTIVE HOSE SZ TYPE SZ 1S Protective hoses for fibre optics Protective hoses for fibre optics etaile view Application Protective hose for light conuctors in meical an inustrial applications, e.g. enoscopy, measurement an control technology Characteristics p Highly flexible, with bening raius limitation p High tensile strength an very slight elongation p Resistant to torsion an transversal pressure p Autoclavable, light- an liqui-tight p Smooth interior surface completely free of burrs Profile esign p Flat wire coil with fibre glass braiing an silicone coating. The silicone quality use fulfils the requirements for foo (BfR, FA) an those of the American Pharmacopoeia (USP Class VI). p Roun cross-section Colour variations Materials p Stainless steel (1.01) p Aluminium (.) Nominal iameter N Internal imension perm. eviation ±0.1 ±0.1 ±0.1 ±0.1 External imension perm. eviation +0.2/ / / /-0.1 Minimum bening raius Weight approx. rmin - 1 kg/m Minimum bening raius Weight approx. Special esign manufacture from aluminium Versions p Type SZ 1S stanar esign p Type SZ 2S special esign, particularly lightweight Operating temperature p -0 C to +10 C p for steam pressure sterilisation up to + 1 C Staggering of prouction lengths measure in expane position Nominal iameter Internal imension External imension N perm. eviation perm. eviation rmin / ± / kg/m Please provie the following information when orering: type of hose, nominal iameter (N), length iameter Unitisation of elivery lengths 1.0. approx. 90 % ivie in 0 m approx. 10 % ivie in 1 m or smaller.0.0 approx. 0 % ivie in 0 m approx. % ivie in 10 m approx. 0 % ivie in m approx. 0 % ivie in m Supplie in the following forms On coils or as a collar Orer text p Special protective hose for light conuctors, stainless steel, type SZ 1S p Special protective hose for light conuctors, aluminium, type SZ 1S p Special protective hose for light conuctors, stainless steel, type SZ 2S 22 2

13 HYRA PROTECTIVE HOSE SZ TYPE SZ 2 S HYRA PROTECTIVE HOSE SZ TYPE SZ PU Protective hoses BP for fibre optics Miniature hose for meical applications Nominal iameter N Internal imension 9 1 External imension Minimum bening raius Weight approx. perm. eviation perm. eviation rmin ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ± / / kg/m Please provie the following information when orering: type of hose, nominal iameter (N), length etaile view Application Miniature hose with bloo-compatible coating for meical applications: e.g. for enoscopic equipment an meical implants. Characteristics p Highly flexible, with a bening raius limite to p Resistant to torsion an transversal pressure p Bloo-compatible, autoclavable, light- an liqui-tight p esigne for various retention perios in an organic boy, as well as for permanent insertion (epening on emans) Profile esign work p Stainless steel coil with outer protective coating p Roun cross-section Materials p Stainless steel (1.01) p PU sheathing imensions Insie iameter Outsie iameter Other imensions upon request, also refer to our patent E A Orer text HYRA Stainless steel miniature hose for meical applications, type SZ PU 2

14 HYRA FLEXIBLE ARMS SWAN NECKS HYRA FLEXIBLE ARMS TYPE BA Protective hoses for electric cables an light conuctors Technical ata Nominal size Prouct range Application Flexible arms, popularly known as "swan necks", for uses such as lamp bracket hoses or microphone arms. Applications are also coon in the fibre optic fiel (such as col light sources an measuring equipment), for weling shiels, traffic-control systems, car phones, meical technology, etc. NS esign p Flexible yet resistant to bening p Combination of interior roun wire with a triangular wire spiral inserte from outsie Profile Application Versions Customise esigns are coon in many cases, however, we are only able to list the stanar series here. If this oes not cover your emans an you have applicationspecific requirements, please let us know. Take avantage of our long-staning experience an expert avice. Connection imensions Support coil Inner Ø Tol / / / / / / / / M x 1 M10 x 1 M10 x 1 M10 x 1 M10 x 1 M10 x 1 M10 x 1 M10 x Minimum bening raius Weight approx kg/m l1 Technical rawing Materials p Steel/brass p Stainless steel/brass Loa iagram Loa capacity The loa capacity of flexible arms epens on their nominal size (NS) an the length of the support coil. The term 'carrying length' (l) escribes the length at which a vibrationfree support coil, horizontally clampe on one sie, is permitte to sink uner its own weight by a istance not exceeing its own outsie iameter. The iagram on the next page shows the relationship between nominal size (NS) an maximum loa (p). 00 NG Installation notes Flexible arms are to be bent uniformly; the minimum bening raius shoul not be exceee uner any circumstances. 100 Orer text p HYRA Flexible arm, bright surface, NL 90 up to 000, type BA L p HYRA Flexible arm, high-gloss nickel-plate, NL 90 up to 0, type BA L ph YRA Flexible arm, high-gloss chromium plate, NL 90 up to 0, type BA 1L p HYRA Flexible arm, matt chromium plate, NL 90 up to 0, type BA 1L p HYRA Flexible arm, matt black finish, NL 90 up to 00, type BA 1L Loa p (g) 10 Supply possible at short notice NG NG 1 NG NG NG 10 NG NG Carrying length l () 2 2