Steel Wire Cable Tray. Fabrication Guide
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1 Steel Wire Cable Tray Fabrication Guide call +44 (0) visit
2 Fabrication Guide Introduction Available in Electro-Zinc, Pre-Galvanised, Powder-Coated, Hot-Dip Galvanised, Marco s steel wire cable tray is offered in three depths - 30mm, 55mm and 106mm. A wide range of fittings is available to join and support the steel wire cable tray. The following section is intended to be used as a guide to fabricating steel wire cable tray fittings on site. A wide range of fittings and accessories are available to join the tray. Reducers REDUCER MC55300 and MC55100 Example of MC MC5500 x 3 of plus MCSP x 50mm Wire Cutting Directions Typical Fabricated Reducer Components CODE COMPONENT QTY Incorrect Correct MCSP All bends easily fabricated on site Find us in the Beama best practice guide for additional installation instructions call +44 (0) visit marcosales@atkore.com
3 Fabrication Guide / Large Radius Bend Large Radius Bend NEW LARGE RADIUS BEND - QUICK ASSEMBLY GUIDE TRAY WIDTH 100mm 150mm 00mm 300mm 400mm 450mm 500mm 600mm REMOVE SEGMENTS MCQLS 3 4 MCQLL TRAY WIDTH (mm) FASTENING TYPE REMOVED SEGMENTS 100 x 4 x4 150 MCSP x 50mm x 1 x MCSP x 50mm x 1 x MCSP x 50mm x MCSP x 50mm x 1 x MCSP x 50mm x 1 x x 9 x9 9 Alternate sections to be removed. Example of MC5500, x,, MCSP x 50mm x 1 [to be cut to size on site] 600 x STANDARDS: Marco steel wire cable tray conforms to the following standards: BSEN 61537:007, IEC
4 Fabrication Guide / Small Radius Bend Small Radius Bend TRAY WIDTH (mm) FASTENING TYPE MCM60NW MCCL x REMOVED SEGMENTS A REMOVED SEGMENTS B MCCL MCM60NW MCCL MCM60NW MCCL MCM60NW 450 MCCL MCM60NW MCCL MCM60NW MCCL MCM60NW 6 Example of MC5500, MCCL x, MC- M60NW x 1 STANDARDS: Marco steel wire cable tray conforms to the following standards: BSEN 61537:007, IEC call +44 (0) visit marcosales@atkore.com
5 Fabrication Guide Right Angle Bend TRAY WIDTH (mm) FASTENING TYPE REMOVED SEGMENTS Find us in the Beama best practice guide for additional installation instructions 5
6 Fabrication Guide / Radius Tee-Junction and Crossovers Radius Tee-Junction and Crossovers TRAY WIDTH (mm) FASTENING TYPE REMOVED SEGMENTS REMOVED SEGMENTS A1 A B1 B 100 x MCSP x 50mm x x x MCSP x 50mm x4 MCSP x 50mm MCSP x 50mm Find us in the Beama best practice guide for additional installation instructions 6 call +44 (0) visit marcosales@atkore.com
7 Fabrication Guide / Tee-Junction with Right Angle and Crossovers Tee-Junction with Right Angle and Crossovers TRAY WIDTH (mm) FASTENING TYPE MCSP90 REMOVED SEGMENTS MCSP90 x4 1 MCSP90 x4 1 MCSP90 x4 MCSP90 x4 MCSP90 x4 3 MCSP90 x4 4 MCSP90 x4 5 MCSP90 x4 6 STANDARDS: Marco steel wire cable tray conforms to the following standards: BSEN 61537:007, IEC
8 Fabrication Guide / Recommendations Wall Support Bracket Recommendations REF NO DIMENSIONS MCQC QUICK FAST FIX WALL CANTILEVER MCSSC MCSSCL MCFJC MCFJCM WALL/FLOOR BRACKET MCAMP MCB35 (MM) BRACKETvBRACKET MC3050 SIDE 30 x 50 BASE -SIDE 100* BASE SIDE MCWB50SIDE -SIDE 1 SIDE SIDE MC30100 MC x 100 MCWFB MCWB100 / MCCSB MC30150 MC x 150 MCWFB MCWB150 / MCCSB MC3000 MC x 00 MCWFB00 00 MCWB00 / MCCSB MC30300 MC x 300 MCWFB MCWB300 / MCCSB MC30400 MC x 400 MCWFB MCWB400 / MCCSB MC30450 MC x 450 MCWFB450 - MCWB450 / MCCSB MC30500 MC x MCWB500 / MCCSB MC5550 MC x * MCWB MC55100 MC x 100 MCWFB MCWB100 / MCCSB MC55150 MC x 150 MCWFB MCWB150 / MCCSB MC5500 MC x 00 MCWFB00 00 MCWB00 / MCCSB MC55300 MC x 300 MCWFB MCWB300 / MCCSB MC55400 MC x 400 MCWFB MCWB400 / MCCSB MC55450 MC x 450 MCWFB450 - MCWB450 / MCCSB MC55500 MC x MCWB500 / MCCSB MC55600 MC x MCWB600 / MCCSB MC MC x 100 MCWFB * MCWB100 / MCCSB MC MC x 150 MCWFB MCWB150 / MCCSB MC10600 MC x 00 MCWFB00 00 MCWB00 / MCCSB MC MC x 300 MCWFB MCWB300 / MCCSB MC MC x 400 MCWFB MCWB400 / MCCSB MC MC x 450 MCWFB450 - MCWB450 / MCCSB MC MC x MCWB500 / MCCSB MC MC x MCWB600 / MCCSB MC MCFJCL This table is intended to be used as a guide only. For large volumes of cable, more support may be necessary. 8 call +44 (0) visit marcosales@atkore.com
9 Fabrication Guide / Recommendations Suspension Bracket Recommendations REF NO DIMENSIONS (MM) SUPPORT CHANNEL STANDARD/FAST FIX MCSB68 MCSB101 MCSH MCSB50 MCSB100 MCSB150 MC x MC x 100 MCCSB MC x 150 MCCSB ** MC x 00 MCCSB MC x 300 MCCSB MC x 400 MCCSB MC x 450 MCCSB MC x 500 MCCSB MC x MC x 100 MCCSB MC x 150 MCCSB ** MC x 00 MCCSB MC x 300 MCCSB MC x 400 MCCSB MC x 450 MCCSB MC x 500 MCCSB MC x 600 MCCSB MC x 100 MCCSB MC x 150 MCCSB ** MC x 00 MCCSB MC x 300 MCCSB MC x 400 MCCSB MC x 450 MCCSB MC x 500 MCCSB MC x 600 MCCSB Suspension brackets can be used effectively only up to a certain weight. For larger, support channels are recommended. * Due to a central wire running down the length of the tray a MCB35 is needed. ** Due to a central wire running down the length of the tray, central suspension brackets would need to be staggered. 9
10 Fabrication Guide / Recommendations Coupler Recommendations REF NO MC3050 MC30100 MC30150 MC3000 MC30300 MC30400 MC30450 MC30500 MC5550 MC55100 MC55150 MC5500 MC55300 MC55400 MC55450 MC55500 MC55600 MC MC MC10600 MC MC MC MC MC MCQC QUICK MCSSC MCSSCL MCFJC MCFJCM MCFJCL SIDE BASE SIDE BASE SIDE SIDE SIDE SIDE SIDE This table is intended to be used as a guide only. For large volumes of cable, more support may be necessary. 10 call +44 (0) visit marcosales@atkore.com
11 Fabrication Guide / Cable Capacities 30mm Depth TABLES SHOWING APPROXIMATE CABLE CAPACITIES OF ALL STEEL WIRE CABLE TRAYS USING A 50% FILL RATIO MC30 CABLE TRAY TOTAL FILL AREA (mm ) NEC 50% RULE: ALLOWABLE FILL AREA (mm ) APPROX CABLE CAPACITY UNDER NEC 50% RULE CAT5e 4-pr UTP (4.9mm diam) CAT 6 4-pr UTP (6.5mm diam) CAT 6a 4-pr UTP (8.9 diam) MC MC MC MC MC mm Depth MC55 CABLE TRAY TOTAL FILL AREA (mm ) NEC 50% RULE: ALLOWABLE FILL AREA (mm ) APPROX CABLE CAPACITY UNDER NEC 50% RULE CAT5e 4-pr UTP (4.9mm diam) CAT 6 4-pr UTP (6.5mm diam) CAT 6a 4-pr UTP (8.9 diam) MC MC MC MC MC MC MC MC MC mm Depth MC106 CABLE TRAY TOTAL FILL AREA (mm ) NEC 50% RULE: ALLOWABLE FILL AREA (mm ) APPROX CABLE CAPACITY UNDER NEC 50% RULE CAT5e 4-pr UTP (4.9mm diam) CAT 6 4-pr UTP (6.5mm diam) CAT 6a 4-pr UTP (8.9 diam) MC MC MC MC MC MC MC MC
12 1 3 MCFUSC Fast fix universal strut clip MCWFB Fast fix wall bracket 3 4 MCWB Wall bracket MCFJC Quik-Clik side coupler Nut, bolt & clamp assembly 8 MCFCP3 Flexible conduit plate, 5 & 3 glands 10 8 MCSH Suspension hanger MCFCP Flexible conduit plate 0 & 5mm glands Cantilever bracket (other widths available) MCAMP Wall bracket/acc mounting plate MCDOP Drop out plate MCSP Splice plate MCCL MCCL large clamps with MCM60NW hex screw& flanged nut MCSB100 Suspension bracket for MC30100 & MC55100 MCSB50 & MCSB150 also available 1 call +44 (0) visit marcosales@atkore.com
13 System Overview MCQC Quick coupler MCFFB Fast fix floor bracket MCWB Floor bracket MCCSB Fast fix support channel MCQLL Quick Lock Large mm MCCFB Fast Fix ceiling bracket MCSB68 & 101 Suspension bracket self locking MCB35 Bracket for MC3050 & MC MCTS35 Tray support bracket MC3050 & MC5550 MCQLS Quick lock small for trays 100mm-00mm 5 6 MCSB50 Suspension bracket MC3050 & MC5550 MCSSC/L Fast fix side couplers 55 & 106mm tray Bends, T-Junctions and Crossovers. Easily fabricated on-site using clamps and MCSP splice plates. 13
14 Marco Cable Management Unit 8 Bryn Cefni Industrial Park Llangefni LL77 7XA Wales Phone / +44 (0) Fax / +44 (0)
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