M e t a l D e s i g n / F a b r i c a t i o n & O x y - A c e t y l e n e P r o c e d u r e s ( 1 1 A )
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1 M e t a l D e s i g n / F a b r i c a t i o n & O x y - A c e t y l e n e P r o c e d u r e s ( 1 1 A ) 30S/30E/30M A Welding Technology Course
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3 M e t a l D e s i g n / F a b r i c a t i o n & O x y - A c e t y l e n e P r o c e d u r e s ( 1 1 A ) 3 0 S / 3 0 E / 3 0 M Course Description This course is intended for students who are considering a career in welding. The emphasis is on the design and fabrication of intermediate metal projects, as well as on oxy-acetylene procedures. Goal 1: Describe and apply health and safety practices. GLO 1.1: Demonstrate adherence to safe practices and procedures. SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A Demonstrate adherence to safe practices and procedures for facilities, processes, tools, and equipment. Identify safety and health requirements. (A1.1) Identify personal protective equipment (PPE) and PPE procedures. (A1.2) Identify electrical safety. (A1.3) Identify fire safety. (A1.4) Identify ergonomics. (A1.5) Identify hazard recognition and control. (A1.6) Identify safety requirements as they apply to WHMIS. (A1.9) Describe the identification and control of specified hazards. (A1.10) Identify hazards and describe safe work practices pertaining to welding. (D1A.3) Read, interpret, and communicate safety information (e.g., MSDS sheets, etc.). Safely store and handle compressed gas tanks. Demonstrate an awareness of hazards related to compressed gas. Demonstrate the safe use of compressed air. Demonstrate an understanding of and adherence to Safe Work Procedures/Job Hazards Analysis documents for each piece of equipment used. Demonstrate the safe use of a plasma arc cutter. Identify first aid/cardiopulmonary resuscitation (CPR). (A1.8) 8414: Metal Design/Fabrication & Oxy-Acetylene Procedures (11A) 3
4 SLO 11A Describe the hazards of confined space entry. (A1.7) GLO 1.2: Demonstrate knowledge of the Trade Safety Awareness Curriculum for Level 1 Apprentices. Goal 2: Demonstrate an understanding of metallurgy. GLO 2.1: Demonstrate an understanding of metallurgy as it applies to welding. SLO 11A SLO 11A SLO 11A Demonstrate an understanding of metallurgy as it applies to metal design/fabrication and oxy-acetylene welding. Select appropriate filler materials to suit base metal. Utilize distortion-prevention strategies while welding. Goal 3: Demonstrate the identification, operation, maintenance, and storage of equipment, materials, and consumable items. GLO 3.1: Demonstrate the identification and operation of equipment, materials, and consumable items. SLO 11A SLO 11A SLO 11A Demonstrate the operation and handling of equipment, tools, materials, products, and consumable items. Adjust oxy-acetylene equipment for different processes, materials, and thicknesses. Troubleshoot equipment settings after welding. GLO 3.2: Demonstrate the safe and appropriate maintenance and storage of equipment, materials, and consumable items. SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A Follow safe procedures for cleaning and storing oxyacetylene equipment. Define terminology associated with stationary machinery. (A3.a1) Identify hazards and describe safe work practices pertaining to stationary machinery. (A3.a2) Identify types of stationary machinery, and describe their characteristics and applications. (A3.a3) Perform the procedures used to set up and operate stationary machinery. (A3.a5) Perform the procedures used to inspect and maintain stationary machinery. (A3.a6) : Metal Design/Fabrication & Oxy-Acetylene Procedures (11A)
5 GLO 3.3: Demonstrate an awareness of hoisting, lifting, and rigging procedures. GLO 3.4: Demonstrate an awareness of access equipment. Goal 4: Demonstrate an understanding of welding processes and exhibit competence in those processes. GLO 4.1: Demonstrate pre-welding procedures. SLO 11A SLO 11A Prepare material for metal fabrication and oxy-acetylene procedures. Identify types of power sources for welding equipment, and describe their applications and limitations. (D1A.6) GLO 4.2: Demonstrate ability to weld. SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A Perform the procedures used to braze/weld using oxyfuel equipment. (C3.12) Sequence welds to minimize distortion, etc. Perform 90 cuts using oxy-acetylene. Perform circular cuts using oxy-acetylene. Perform bevelled cuts using oxy-acetylene. Identify welding positions and describe their applications. (D1A.9) Perform cuts using a plasma arc cutter. GLO 4.3: Perform post-welding procedures. SLO 11A Perform cleaning procedures (i.e., chipping, grinding) on a project. GLO 4.4: Inspect and troubleshoot welding projects. SLO 11A SLO 11A Inspect and troubleshoot welding projects. Describe the causes of weld defects found in intermediate projects and the methods for their prevention. GLO 4.5: Perform cutting and gouging. 8414: Metal Design/Fabrication & Oxy-Acetylene Procedures (11A) 5
6 GLO 4.6: Perform the Manitoba Welder Practical Examinations. Goal 5: Demonstrate an understanding of metal design and fabrication. GLO 5.1: Design metal projects. SLO 11A SLO 11A SLO 11A SLO 11A Interpret information pertaining to welding on drawings. (D1A.2) Perform a basic sketch of a proposed project. Select appropriate material for project requirements. Measure and lay out material. GLO 5.2: Fabricate metal projects. SLO 11A SLO 11A SLO 11A Cut material for intermediate project, following specific measurements, angles, etc. Perform accurate material preparation and fit-up for intermediate project. Tack material for project. Goal 6: Describe and apply the transferable cross-curricular knowledge and skills. GLO 6.1: Apply knowledge and skills from the language arts. SLO 11A Define terminology associated with GMAW welding. (D6.1) GLO 6.2: Demonstrate the mathematics skills related to welding. SLO 11A SLO 11A SLO 11A Accurately calculate and measure parts and angles for welding projects. Read, interpret, and communicate welding terminology. Read, interpret, and communicate information found on welding materials (e.g., filler rods, electrodes, etc.). GLO 6.3: Demonstrate knowledge of other subject areas. SLO 11A SLO 11A SLO 11A Demonstrate an understanding of the uses of electricity in welding (i.e., conductivity, current, voltage, amperage, polarity, AC versus DC). Demonstrate an understanding of the states of matter. Demonstrate an awareness of welding symbols : Metal Design/Fabrication & Oxy-Acetylene Procedures (11A)
7 SLO 11A SLO 11A Demonstrate an awareness of CNC technology. Identify types of communication devices and describe their applications. (A1.a2) Goal 7: Follow the ethical and legal standards that pertain to the welding industry. GLO 7.1: Demonstrate an awareness of the ethical and legal expectations of welders. SLO 11A Demonstrate an understanding of the ethical concerns in the welding industry as they relate to safety. Goal 8: Demonstrate employability skills. GLO 8.1: Demonstrate employability skills. SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A SLO 11A Demonstrate problem-solving skills. Demonstrate regular attendance and punctuality. Demonstrate accountability for their actions. Demonstrate adaptability and effort. Demonstrate the ability to accept and follow direction and feedback. Demonstrate teamwork skills. Demonstrate the ability to stay on task and effectively use time. Describe effective verbal and non-verbal communication. (A1.a1) Demonstrate critical thinking skills. Goal 9: Demonstrate an awareness of sustainability as it pertains to the welding industry. GLO 9.1: Describe the impact of human sustainability on the health and well-being of welders. SLO 11A SLO 11A Appreciate the impact of sustainable practices on human health and well-being. Demonstrate an understanding of the importance of working conditions on human sustainability. GLO 9.2: Describe the welding industry s sustainability practices and impact on the environment. SLO 11A Demonstrate an understanding of the importance of reducing waste in the welding industry. 8414: Metal Design/Fabrication & Oxy-Acetylene Procedures (11A) 7
8 GLO 9.3: Describe the sustainable business practices within the welding industry. SLO 11A Demonstrate an awareness of the influence of welding on the local economy. Goal 10: Demonstrate an understanding of the structure and scope of welding. GLO 10.1: Describe the scope of welding. GLO 10.2: Describe apprenticeship, post-secondary, and employment opportunities. SLO 11A Demonstrate an awareness of training and career opportunities in metal design and fabrication. Goal 11: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. GLO 11.1: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. SLO 11A Demonstrate an awareness of the evolution of oxyacetylene welding : Metal Design/Fabrication & Oxy-Acetylene Procedures (11A)
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