ADDENDUM NO. 1 Tender for Procurement of Catalyst Testing Pilot Plant for Corporate R & D Centre, Greater Noida
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1 ADDENDUM NO. 1 Tender for Procurement of Catalyst Testing Pilot Plant for Corporate R & D Centre, Greater Noida CRFQ Number E-Tender System ID: 34790
2 1.0 SCOPE OF THIS ADDENDUM 1.1 This Addendum 1 dated is issued to clarify queries raised by bidders during pre-bid meeting held at CRDC, Greater NOIDA on for the above mentioned tender. 1.2 Bidders are requested to take note of this and submit their offer accordingly. 1.3 Except for details mentioned herein, all other details contained in the above mentioned tender enquiry, shall remain applicable and unchanged.
3 Tender Page No Technical Specificat ions Item No Corrigendum Description Existing Entry To be read as Basic Configuration of setup Liquid Collection Section Control PC section Liquid feed dosing section Each reactor shall be completely automated with data acquisition system, provision for programming, analysing, and performing material energy balance. Offline liquid GC for analyzing the liquid samples to be provided. Optional: Automated liquid sampling robot for fractionated sampling of at least 50 individual liquid samples with at least 5 ml capacity each. Interface with PLC/ controllers with access, store and retrieve data. Heated liquid reservoir with minimum capacity of 1 L with liquid level Indicator. Each reactor shall be completely automated with data acquisition system, provision for programming, analysing, and performing material balance. Offline liquid GC with auto sampler for analysing the liquid samples to be provided. Interface with PLC controllers with access, store and retrieve data Heated liquid reservoir with minimum capacity of 2 L with liquid level Indicator. Please Note:Vendor to share detailed list of spares along with specifications including lubricants and refrigerants. Bidder cannot provide product details with their trade name or product names, Details shall be as per general engineering terminologies. Following vendors participated in the Pre-Bid meeting dated 15 th Feb 2018 at CRDC, Greater Noida. M/s Consultant: M/s GROUP India: M/s Excel Gas & Equipments Pvt. Ltd.: M/s CHEMET India: CHEMET
4 S.No. Clause 1 General 2 General 3 General 4 General 5 General 6 General 7 General 8 General 9 General Pre-Bid Query Where is the PFD in tender? Scrubbing Section: Whether ph need to be controlled automatically or monitored? Two GC requirement and what about micro GC Tender need to be quoted in INR, Euro or Dollar. What about GBP as principle is from U.K? Can Indian authority quote on behalf of Foreign Principal? If Foreign Principal wants to directly quote Can Indian partner give EMD on behalf of Foreign Principal? Late Delivery charges for unit. What is the total foot print area required? Query requested by CHEMET CHEMET 10 General Is UPS in BPCL Scope? 11 Additional Information 12 B1 (PQC) BPCL has specified makes of critical components, will they accept deviation with other makes. If Indian representative quotes on behalf of Foreign Principal, limit of 230 lakhs applies to whom? BPCL Reply PFD drawing is uploaded along with corrigendum as annexure 1. Only monitoring is required. Both GCs should be as per tender specifications. Micro GC's are not acceptable. Provision is made for quoting in GBP. Yes. Authorization letter from Foreign Principal to be submitted. Foreign Principal can directly participate if tender requirements are fulfilled. Yes Shall be applicable as per tender clauses. Recommended to have lowest possible area. Yes it will be provided but vendor to share load requirements during design review. makes of critical components shall be as per tender specifications. No deviations accepted Applies to the Foreign Principal
5 Syngas to chemicals (provide information about reactants and products) We can provide mass balance but whether energy balance is required? Bidder battery limit about connector. Are Pre-Hazop report submission and final Hazop required? We would propose other makes for MFC like Bronkhorst, for weighing scale. Which kind of project references are required as different projects are customized differently? Similar is okay or not. Everything is in our scope and no civil work should be running. For flow ranges, technical recommendation is that minimum flow rate should be 10% of the maximum. Otherwise error % will increase. As per requirement separate MFC s will be required. As controlling flow less that 5% of the maximum flow is difficult. / PFD information will be uploaded reactants details are shared in tender specifications, Products can be methanol, DME, methane and Fischer Tropsch products Application is for Gas to Liquids, however Waxy materials may also be formed as by products. Energy balance is not required. Tender specification is modified accordingly. Cylinder is in BPCL scope and from connectors it s in bidder s scope. For more details refer to PFD Pre-Hazop and final hazop is requirement. Makes of MFCs and critical components shall be as per tender specifications. No deviations accepted Micro Reactor units for syn gas to chemical applications are acceptable. Work Permit system is followed in BPCL and vendor will be asked to come for installation once all the pre installation requirements shared by vendor during design review are fulfilled. we will operate in the recommended range
6 , & How many pressure regulators are required? Do you need Up flow and downflow? Do you need visual level indicator or in SCADA? Do you want one tank or individual tank for each reactor? Coriolis flow meter can be calibrated for either gas or liquid? This can be done is various ways. Is it same pump before Coriolis? What is the value of the temperature that is required? Another pump can be provided but BPCL has to provide tank. Which liquid feed? Provide names and properties. What do you mean by gas liquid mixer? Whether it will have two phase flow? MOC is SS316 but in spares MOC is SS347. If you have internal temperature measurement then catalyst loading/unloading will be difficult. Clarification on Reactor boxup is required? Is VCR fitting acceptable? Is both Manual and software control is required? Data logging cannot be done when computer is off. Alternate system which does not require tracing / Individual pressure regulators are required for each lines. Flexibility for both up flow and down flow is required. Both options are required. Details are mentioned in PFD. Need to calibrate for Liquid. Details of Liquid Shall be shared during Design review. Inlet Flowmeter readings to be considered for Mass balance. Yes. Section is all about liquid feed dosing system Given in the tender document. For liquid feed Section its 90degC Not required, But each feed tanks shall have 2 ltrs volume. Accordingle tnder Specification Item number 6 has been modified. Details Shall be shared during Design Review. Clarification provided. It shall mix feed liquid and gases before entering the reactor. Yes, requirement is as per specification. Temperature measurement is required and also catalyst loading and unloading should be easy. VCR fitting type is acceptable. Reactor should be operated through PC-PLC based system as mentioned in tender specifications. Complete technical details including how the feature will
7 will be suggested. function to be shared as a write up along with technical bid Why do you need two GLS? To trap carryover liquid There can be formation of wax and wax trap will be required. Details of temperature will be required. Does chillers will be operated through software? We recommend two-stage separation system. Whether the separation system will be mounted on weighing balance? The requirement is not clear. 100 ml is extremely large volume. What is the use of the heat trace in gas line? Vent point should be within 5 mt. What is the requirement of agitator/pump for caustic tank? Do you want it to be SCADA controlled? Vendor to recommend based on their system requirements. In gas to Liquid Reactions there may be formation of Waxy materials. Details already given in , Heating temperature , Optional Whether it is GC robot? 50 samples for all reactors or for individual reactors. Specify AGILENT RGA model. What is the composition of the gases? Basic Engineering Package will take more time. It will not be possible in 6 months? yes Clarification provided. Liquid to be continuously collected in a tank which shall be mounted on weighing balance. Total System volume should be as low as possible. sizing of the vessel is in vendor scope Explanation provided. It is to maintain dissolved vapours in gaseous phase. Acceptable Agitator may be required in the dosing tank for making solution. It should be DCS controlled. Mentioned in technical details it should be within 1 ⁰C of desired range. Specifications modified as per corrigendum Agilent 7890 B based fast RGA Provided in tender Specifications Make sure other deadlines are fulfilled and met. Mention definite time in query regarding this before The time line cannot be changed.
8 Shall be common or Shall be controlled through a independent? single PC-PLC system Yes LAN can be provided on LAN will be provided by prior submission of requirement BPCL or not? along with design package Is it PLC with PID? Control of the Micro reactor system should be PLC based. Tender specification number item Number 1 is modified to bring more clarity PC-PLC system will be placed in Whether control system Climatic control environment will be installed next to with maximum cable length of plant? 50 metres from unit. The windows version should be Any specific version of compatible with SCADA windows is required. software. PDF viewer should also be installed What is Pen? Pens are parameters. Accuracy of two decimal place has no meaning One decimal point is also considering the error of acceptable. flow meter On SCADA data can be showed only for fixed detectors. Report to be automatic or on demand. Also provide details of the data that has to be recorded. What are specific quality functions? Consumables depends on use and what about additional items if required? Yes data of the fixed detectors is desired. Both are required and details of the data required will be shared during design phase. As per GC standards. Purity (% Composition) Consumables like lubricants, Refrigerants etc., have definite time for replacement bidder to calculate the quantity required for 2 years and supply accordingly. Whereas O-rings, sealants, fittings etc., bidder need to supply them as per their previous experience and in case of shortfall should be able to supply those items again during the 2 year period as per tender.
9 Whether complete enclosure is required or not? Additionally N 2 purging is required or not. We want to propose instead of SMS. Please clarify number of detectors. Can we propose make of detectors? Whether this unit will be used in explosive environment? Equipment should be in climate controlled area. Temperature should be around ᵒC. All powered instruments cannot be explosion proof. This line is redundant. / / Yes complete enclosure is required. Provision for Nitrogen purging should be made further connections shall be in BPCL scope. SMS is required. It is bidder specific Set up will be mounted in laboratory environment, where there are chances for external hydrocarbon vapours but setup may not be continuously exposed to external hydrocarbon vapours. Acceptable All powered instruments and components shall be rated for proposed application and environment. Rating of these components shall be in bidders scope and to be shared along with pre Hazop and Hazop report The delays caused due to custom clearance should not attributed to vendor. Noted. Custom Clearance is in BPCL scope If there are some delays on the part of Vendor due to local holidays, they should not incur penalties. Maximum duration of run i.e. 5 working days. Consumables such as process gas and inert gas to be provided by BPCL. Ethylene glycol for chiller. Cannot be accepted, Bidder to plan their schedule accordingly. Maximum duration of 5 days cannot be accepted as it is to be to the satisfactory acceptance of BPCL and as per tender specifications. Only feed gases will be in BPCL scope. Everything other than feed gases i.e., Calibration gas, lubricants, refrigerants etc., required for operating the setup and its accessories shall be in bidders scope.
10 It should be clearly mentioned in the tender that for Indian vendors, scope of delivery upto BPCL and for foreign vendors upto Delhi airport. We propose Pre Installation requirements shall be shared after 15 days of Basic engineering package. Number of working days in one week. Definition of week need to be defined. Confirm that the first calibration shall be or shall not be within 2 months. Does this includes GC also? Humidity can be a problem for PLC. CHEMET, Please refer SPC for Indian Bidders & SPC for Non- Indian Bidders Tentative utility requirements to be shared along with Basic Engineering package and to be confirmed within 15 days post BPCL approval 1 week is 5 working days Maintaining the health of the equipment in the warranty period is in vendor scope. Climatic controlled environment is provided.
11 Annexure 1 Note: 1. Bidder limit starts from flexible hose required to connect cylinders. 2. Scrubbing system includes: Scrubber pumps, dosing tanks vents etc., as described in the Technical specifications. 3. Reactors shall have by pass lines. 4. This line is use to conect reactors in series. 5. Micro GC shall be as per the specifications provided in technical Sepcifications. 6. Sim - Dis shall be as per the specifications provided in the technical Specifications. 7. Sim - Dis : Simulated Distillation shall be used on requirement basis. 8. Diameter of reactor should be selected such that extrudates and powdered catalysts can be easily loaded for testing. 9. wet gas meter shall have acessories required for measing flow with high accuracy (including acessories for pressure and temperature corrections). 10. This PFD is pictorial representation of the basic requirement. however technical requirements, utility connections or requirements, connections, flows etc., shall be defined by bidder as per their system requirements and as per tender specifications.
DEPARTMENT OF CHEMICAL ENGINEERING INDIAN INSTITUTE OF TECHNOLOGY MADRAS CHENNAI , INDIA
DEPARTMENT OF CHEMICAL ENGINEERING INDIAN INSTITUTE OF TECHNOLOGY MADRAS CHENNAI 600036, INDIA Ref. No. CHE/17-18/CHE/006/GAIM/RAJN Date: 25 APRIL, 2018 Due date: 9 MAY, 2018 Item: High Pressure Gas Hydrate
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