Delivering Cylinder Filling Plant Solutions Independent, Flexible, Intelligent
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1 Delivering Cylinder Filling Plant Solutions Independent, Flexible, Intelligent copyright IGPH Ltd. - Industrial Gas Project House
2 Delivering Cylinder Filling Plant Solutions I. Who are IGPH Ltd? II. Projects III. Technology IV. Total Control - AiFill copyright IGPH Ltd. - Industrial Gas Project House 2
3 Complete plant & systems Cryogenic Equipment Valves & Manifolds Modular Filling Systems Hoses & Engineering Turnkey Plants Engineering design Software & Control Project Management Commissioning Training Through life Support Pumps Vaporisers Heaters Vacuum Pipes Cryogenic Systems Stop Valves Manual Actuated Proportional Skids & Racks Filling Modules Filling Stations CO2 Filling technology Filling stations Single Cylinder Pallets / Racks Packs/Bundles Automation Flexible & rigid hose systems Bespoke pressure systems Connectors Pipework & manifold systems Combined expertise for Turnkey Gas Solutions from Liquid tank to Filled cylinder copyright IGPH Ltd. - Industrial Gas Project House 3
4 Why IGPH Gas Solutions? Independent, Flexible, Intelligent Independent Flexible Intelligent Group of 5 companies Privately owned businesses Free to work with all gas producers, independent gas majors to Tier1 and end users Free to select most suitable products Meet your commercial and technical requirements Flexible solutions from components to complete Industrial Gas Cylinder Filling Plant Flexible approach from supplier to contractor to turnkey projects Flexible Design -> Manufacturing Flexible Installation > Commissioning Fast, responsive, supportive Total solutions with optimal customer benefits Latest Technologies Intelligent Engineering State of the art Software & Control Detailed Project Management Intensive Operator Training Through life Support copyright IGPH Ltd. - Industrial Gas Project House 4
5 Engineering Services Software & Control Filling Systems Gas Supply Systems Mobile Solutions Turnkey plants Project Management PLC / PC Programming SCADA Visualisation All package sizes: Cartridge, packs & Cylinder trailer High Pressure 400+ bar Vaporisers / Heaters Containerised Systems Skidded Units Consultancy Design Automation Commissioning Troubleshooting SAP (ERP) Interfaces Remote Support Data Capture Statistics Medical qualification Pressure / Temperature Gravimetric Mass Flow Manual, Semi & Fully Automatic Medical, Speciality & Industrial Gases Buffer & Storage Valve Control Panel Pipework: SS/Monel Flexibles & Rigid Hoses Oil & Gas On & Offshore Gas Generation Cylinder Filling Gas Supply Analysis In short, Medical, Speciality, & Industrial Gas turnkey gas solutions, in modular construction as plug & play units copyright IGPH Ltd. - Industrial Gas Project House 5
6 Example current Client reference list Energas UK Air Liquide BOC Gases Europe Afrox Air Products APP Linde Gas Woikoski Allied Respiratory Chesterfield Special Gases BNFL Gas Container Services Dominion Technology Gases SELEX Galileo AGAS MBDA Buse Buse Rijntechniek Alstom Power Murphy Pipe and Civil EADS Astrium Subsea7 Acergy (was Stolt Offshore) Tyco Emcor Multigas Ltd. Animal Health Trust Coregas Sandvik Osprey Gulf Gas Yara Praxair Brothers Gas copyright IGPH Ltd. - Industrial Gas Project House 6
7 Example filling systems Liquid Storage Cryogenic Pumping CO2 Pumping Vaporisers Safety Panel Filling Modules Containerised Filling Dynamic Blending Pallet Filling Filling by Weight Filling by Mass Flow Trolley Filling copyright IGPH Ltd. - Industrial Gas Project House 7
8 Turnkey Projects Project Management Project Engineering Software P&IDs, FDS and HAZOP study Medical qualification Mechanical design Instrument and electrical design Factory acceptance testing Commissioning documentation Operating instructions Procurement Installation management Commissioning Full documentation copyright IGPH Ltd. - Industrial Gas Project House 8
9 CO2/N2O Pump Systems Skidded systems Flow rate: 80 kg 6000kg Power: 1,5 to +8 kw/h Cavitation control Automatic cool down cycle Low maintenance Remote maintainable Long-lasting Redundant systems copyright IGPH Ltd. - Industrial Gas Project House 9
10 Cryogenic pumps TL Series Application: High Pressure Cylinder Filling Description (TLA): TLA are non-insulated and intended for media such as CO2 & N2O with transfer temperatures above -80c Description (TLC): TLC with fully effective vacuum insulation are used at low temperatures. Specification: Discharge pressures: Typically 60 to 300 bar (700 bar option). Suction pressure: 25 bar max Flow rate (capacity): 0 to 27 Ltrs/min Media: All cryogenic media Temp range: -10 to -200C Pump head design: Single acting piston copyright IGPH Ltd. - Industrial Gas Project House 10
11 Cryogenic pumps SA/VSA Series Application: Chemical Industry & Process technology Description: SA & VAS vacuum insulated pumps are used for discharge pressures up to 100 bar and volumetric flow rates up to 90 Ltrs/min Specification: Discharge pressures: 7 to 100 bar Suction pressure: 25 bar max Flow rate (capacity): 0 to 90 Ltrs/min Media: All cryogenic media Temp range: 0 to -200C Pump head design: Single acting piston copyright IGPH Ltd. - Industrial Gas Project House 11
12 Cryogenic pumps SAH Series Application: Process & Plastics Industries, low temperature and high pressure Description: SAH pumps are used to provide reliable supplies of medium-to-high of fluid even when the inlet conditions or tank connections are unfavourable Specification: Discharge pressures: to 550 bar Suction pressure: 25 bar max Flow rate (capacity): 1 to 30 Ltrs/min Media: All cryogenic media Temp range: -10 to -200C Pump head design: Piston pump with piston integrated suction valve copyright IGPH Ltd. - Industrial Gas Project House 12
13 High Performance Valves for Cryogenic applications Brand: Quadax 4-offset Butterfly Valves Size: DN50 to DN1000+ Pressure: To 160 bar Temperature range: -270 to +800c Key feature: Zero leakage in Cryo applications Application: Extreme temperatures & pressures; Cryogenics LNG / LPG Refining & Petrochemical Technical Gases Power Generation Oxygen Mining Sea Water Tank Farms copyright IGPH Ltd. - Industrial Gas Project House 13
14 Cryogenic pump HELP Series Application: High Pressure Marine LNG Injection Systems Description: HLEP high performance pump series was developed to deliver up to 400 l/min of cryogenic fuels (approx. 11 t/h ref. to LNG) for high pressure injection into dual fuel two-stroke diesel engines. It is also suitable for high capacity on- or offshore nitrogen supplies. Specification: Discharge pressures: to 400bar as standard higher pressure options available Suction (Inlet) pressure: 1 to 15 bar Flow rate (Capacity): to 400Ltrs/Min Media: Cryogenic Fuels and liquefied gases Temperature range: -196 to 20C & -40 to +50 C Standards: ECMD, ATEX, PED, API, DNV, ABS, BV, LR Pump design: Skid-mounted triplex, single stage reciprocating pump copyright IGPH Ltd. - Industrial Gas Project House 14
15 Vaporisers Convex Series Application: Ambient vaporisation of high pressure cryogenic gases Description: Natural convection (hollow) vaporisers was developed to match the pump flows and geographic ambient conditions Specification: Pressures: to 650bar as standard higher pressure options available Flow rate (Capacity): to match pump Media: Cryogenic gases Temperature range: to -196 C Standards: PED Pump design: Twin pass, stainless steel or monel tubing with aluminium fins Additions: Pass isolation or bypass to reduce outlet temperatures copyright IGPH Ltd. - Industrial Gas Project House 15
16 Balanced Stop Valves Manual and Actuated Stop Valves Sizes: DN3 & DN12 Function: Stop Valve Pressure: 600 bar Media: Air Gases / O2 as standard Media temp range: -40 to + 80 C Ambient Temp: -40 to + 60 C Internal materials: Brass & Monel copyright IGPH Ltd. - Industrial Gas Project House 16
17 Control Valves Sizes: DN3 & DN12 Function: Stop Valve Pressure: 600 bar Media: Air Gases / O2 as standard Media temp range: -40 to + 80 C Ambient Temp: -40 to + 60 C Internal materials: Brass & Monel copyright IGPH Ltd. - Industrial Gas Project House 17
18 Check Valves & Filters Size: DN12 Filter size: 15 / 63 microns Pressure: 600 bar Media: air gases, Oxygen as standard Media temperature: -40 C up to +80 C Ambient temperature: -40 C up to +60 C Internal Material: brass, nickel, Monel Size: DN12 Function : filter with check valve Pressure: 420 bar Media: air gases, Oxygen as standard Media temperature: -40 C up to +80 C Ambient temperature: -40 C up to +60 C Internal Material: brass, nickel, Monel Size: DN12 Function : check valve Pressure: 600 b ar Media: air gases, Oxygen as standard Media temperature: -40 C up to +80 C Ambient temperature: -40 C up to +60 C Internal Material: brass, Monel copyright IGPH Ltd. - Industrial Gas Project House 18
19 Pressure Relief Valves Size: seat DN8 Function: safety valve Setting pressure range: bar Media: air gases, Oxygen as standard Media temperature: -40 C up to +80 C Ambient temperature: -40 C up to +60 C Internal Material: brass, Monel copyright IGPH Ltd. - Industrial Gas Project House 19
20 Manifolds Fully factory assembled and tested modules ready to install Mono Gas (Fill Vent Vac) & Mixtures modules Filling standard Cleaned for O2 Service Manual, Actuated & Control Technology Easy to upgrade Manual > Actuated Integrated stop valves, filters, check valves & instrumentation Pressure Range: to 600 bar Manifold: brass Connections: to suit typically brass, SS316, Monel copyright IGPH Ltd. - Industrial Gas Project House 20
21 Cylinder Filling Racks & Skid Solutions Manual, Semi-Automatic and Automatic Filling Industrial, Medical & Speciality Gases Mono & Mixtures Filling Vacuum Skids Buffer Control Skids copyright IGPH Ltd. - Industrial Gas Project House 21
22 CO2/N20 Gravimetric Filling Systems Filling range: 10 g 1500kg legal-for-trade Various connectors Tara-Check RPV-Check Option: Vacuum Process Single or Mixed gases (CO2/N2) Various data connections copyright IGPH Ltd. - Industrial Gas Project House 22
23 Bespoke Filling Systems Fully automated system Customer specific requirements Design, Manufacturing Shipping, Commissioning After Sales Service, Spare parts copyright IGPH Ltd. - Industrial Gas Project House 23
24 Cylinder Filling Service Fully automated system New cylinders / Refills MAP-Gases (N2-O2-CO2-Ar) CO2 from natural sources Total Traceability EIGA Code of Practice DIN ISO 9001:2008 DIN ISO 22000: copyright IGPH Ltd. - Industrial Gas Project House 24
25 Hose assemblies Sizes 6.35, 10.3 & 12.7mm ID Working pressure to 450 bar Materials - PTFE, Elastomer, PFA, Tefzel and metallic construction Duty Industrial, Medical & Speciality Gases, liquids and Steam Standard available features Adiabatic Shock tested for O2 applications Integral heat sinks O2 applications Anti-Whip cables Bend restrictors Protective coverings Tow-aways copyright IGPH Ltd. - Industrial Gas Project House 25
26 High Pressure Connectors & Couplings Broad range of Industry standard connections Bespoke design solutions and purity levels copyright IGPH Ltd. - Industrial Gas Project House 26
27 Fully Automated Filling Full Automation - interlinked systems Intelligent, decentralised control modules Data recording State-of-the-art weighing Integration into existing IT structures (SAP, Microsoft, Oracle) Leak testing and cleaning systems GMP compliant options copyright IGPH Ltd. - Industrial Gas Project House 27
28 Ai-FILL Building block software Hardware based on Siemens S & 1200 PLC s - Reliable, Safe and available worldwide Total Visibility - all or part of the entire plant; Pressure, temperature, equipment status etc. Sequence builder - fast easy modification without the need of software engineers Flow chart based screens copyright IGPH Ltd. - Industrial Gas Project House 28
29 Ai-FILL Building block software Fill control - Pressure/Temp, Gravimetric or Mass Flow Pump control - Single, Dual and Variable speed solutions Data Control - Real time fill data Cylinder Tracking - Data Capture and Exchange Flexible Interfaces (SAP ERP) Recipe builder - easy modifications copyright IGPH Ltd. - Industrial Gas Project House 29
30 Ai-FILL Building block software Flexibility Complexity Modular Multiple Languages Enable / disable features Reduced Commissioning Time Remote Support Pre coded Pre tested Secure Significant time Global reduction & Fast copyright IGPH Ltd. - Industrial Gas Project House 30
31 Quick Summary IGPH stands for Total Gas Solutions concept to reality Component equipment to Turnkey Solutions Fixed & Mobile Solutions Medical, Speciality & Industrial Gas Solutions Solutions designed, built, installed, supported and serviced worldwide copyright IGPH Ltd. - Industrial Gas Project House 31
32 Thank you copyright IGPH Ltd. - Industrial Gas Project House
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