CENTRIFUGAL COMPRESSORS

Transcription

1 CENTRIFUGAL COMPRESSORS RENEWAL PARTS Supersedes: RP2 (27) Form RP2 (37) COMPRESSOR MODEL YDHA-36 and LHA-36 YDHA-4 and LHA-4 YDHA-46 and LHA-46 YPHA-50N and LHA-50N YDHA-50W and LHA-50W HA-57, YDHB-57 and LHB-57 YDHB-6 YDHA-65 and LHA-65A YDHA-73 and LHA-73 YDHA-8 and LHA-8 YDHA-90 and LHA-90 YDHA-70 and LHA-70 COMPRESSOR CODE G3 G4 H0 H H H2 H3 J J2 J3 J4 J7 Issue Date: March 6, 207

2 FORM RP2 ISSUE DATE: 3/6/207 IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES This equipment is a relatively complicated apparatus. During installation, operation maintenance or service, individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized operating/service personnel. It is expected that these individuals possesses independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood this document and any referenced materials. This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question. SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations: Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken. Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution if proper care is not taken or instructions and are not followed. Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment if proper care is not taken. Highlights additional information useful to the technician in completing the work being performed properly. External wiring, unless specified as an optional connection in the manufacturer s product line, is not to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accordance with Johnson Controls published specifications and must be performed only by a qualified electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer s warranty and cause serious damage to property or personal injury. 2 JOHNSON CONTROLS

3 FORM RP2 ISSUE DATE: 3/6/207 CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls policy for continuous product improvement, the information contained in this document is subject to change without notice. Johnson Controls makes no commitment to update or provide current information automatically to the manual owner. Updated manuals, if applicable, can be obtained by contacting the nearest Johnson Controls Service office. Operating/service personnel maintain responsibility for the applicability of these documents to the equipment. If there is any question regarding the applicability of these documents, the technician should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller. Change Bars Revisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical information and any other changes in spelling, grammar or formatting are not included. ASSOCIATED LITERATURE MANUAL DESCRIPTION Solid State Starter Operation & Maintenance Installation Installation and Operation of Printers Wiring Diagram Use with Electro-Mechanical Starter Wiring Diagram Field Connections (E-M Starter) Wiring Diagram Field Control Modifications Wiring Diagram Control Center with SS Starter Wiring Diagram Field Connections (SS Starter) Wiring Diagram With Solid State Starter All Products - Replacement Parts Electrical Connectors All Products - Replacement Parts Fittings FORM NUMBER OM N N PW PW PW PW PW PW RP RP2 JOHNSON CONTROLS 3

4 FORM RP2 ISSUE DATE: 3/6/207 COMPRESSOR MODEL YDHA-36 and LHA-36 YDHA-4 and LHA-4 YDHA-46 and LHA-46 YPHA-50N and LHA-50N YDHA-50W and LHA-50W HA-57, YDHB-57 and LHB-57 YDHB-6 YDHA-65 and LHA-65A YDHA-73 and LHA-73 YDHA-8 and LHA-8 YDHA-90 and LHA-90 COMPRESSOR CODE G3 G4 H0 H H H2 H3 J J2 J3 J4 Bearing Kit Part Number Gasket KIT Part Number Tool Kit Part Number YDHA-70 and LHA-70 J ITEM COMPRESSOR TOOL KIT ( ) DESCRIPTION PART NUMBER QUANTITY Gear Locking Tool Cap Screw, 5/ Spacer Tool Cap Screw, / Washer, Plain, / Bar Tool Hex Nut, / Guide Pin Hook Tool Guide Pin Stud Hex Nut, /2 Heavy Eye Bolt, 7/ Washer, Plain, 7/ Eye Bolt, 3/ Washer, Plain, 3/ Eye Bolt, 5/ Washer, Plain, 5/ Pinion Tool Seal, O-Ring Adapter COMPRESSOR TOOL KIT ( ) ITEM DESCRIPTION PART NUMBER QUANTITY Gear Locking Tool Cap Screw, 5/ Spacer Tool Cap Screw, / Washer, Plain, / Bar Tool Hex Nut, / Guide Pin Hook Tool Guide Pin Stud Hex Nut, /2 Heavy Eye Bolt, 7/ Washer, Plain, 7/ Eye Bolt, 3/ Washer, Plain, 3/ Eye Bolt, 5/ Washer, Plain, 5/ Pinion Tool (Models 65 and 73) 20 Pinion Tool (Models 50 and 57) 2 Pipe JOHNSON CONTROLS

5 LIST OF TABLES FORM RP2 ISSUE DATE: 3/6/207 Table - HA36 and HA4...6 Table 2 - HA36 and HA4 Bearing Kit ( )...7 Table 3 - HA36 AND HA4 Gasket Kit ( )...7 Table 4 - Pre-Rotation Housing HA36, 4 and Table 5 - HA46, HA50, HA57, HB57 and HB6...3 Table 6 - HA46-57, HB57-6 Bearing Kit ( )...5 Table 7 - HA46-57, HB57-6 Gasket Kit ( )...5 Table 8 - Pre-Rotation Housing HA50, HA57, HB57, HB6, HA65, HA70 and HA Table 9 - HA65, HA70, HA73, HA8 and HA90 before April Table 0 - HA65-73 Bearing Kit ( )...24 Table - HA8-90 Bearing Kit ( )...24 Table 2 - HA65-90 Gasket Kit ( )...24 Table 3 - HA65, HA73, HA8 and HA90 after April Table 4 - HA65-73 Bearing Kit ( )...3 Table 5 - HA8-90 Bearing kit ( )...3 Table 6 - HA65-90 Gasket Kit ( )...3 Table 7 - Pre-Rotation Housing HA8 and HA Table 8 - Gear Sets...37 Table 9-60 Hertz Motors...38 Table Hertz Motors...42 Table 2 - Shaft Seals...46 Table 22 - Bellow Seals...47 Table 23 - From Dynamic O-Ring To Bellows Seal Retrofit Kits...47 Table 24 - Rev. D and Later Chillers...48 Table 25 - Oil Sump Rev. C Chillers and Earlier...49 LIST OF FIGURES Figure - HA36 and HA4...8 Figure 2 - Pre-Rotation Housing (HA36, HA4 and HA46)...2 Figure 3 - HA46, HA50, HA57, HB57 and HB6...6 Figure 4 - HA50, HA57, HB57, HB6, HA65, HA70 and HA Figure 5 - HA65, HA70, HA73, HA8 and HA Figure 6 - HA65, HA73, HA8, HA90 and HA Figure 7 - Pre-Rotation Housing (HA8 and HA90)...36 Figure 8 - Dynamic O-Ring Seal...46 Figure 9 - Bellows Seals...47 Figure 0 - Rev. D and Later Chillers...48 Figure - Oil Sump Assembly...49 JOHNSON CONTROLS 5

6 FORM RP2 ISSUE DATE: 3/6/207 Table - HA36 and HA4 ITEM DESCRIPTION PART NUMBER QUANTITY 5 Support, Rotor with Bearing Housing Motor, Actuator Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Shaft Seal See Shaft Seal page 46 3 Collar, Thrust, H.S Collar, Thrust, L.S Collar, Impeller, Clamping Cover, Shaft Seal See Shaft Seal page 46 7 Bearing, Thrust, H.S., Rev Seal, O-Ring Cover, PRV Control Shaft Shaft, Control, PRV Retainer, BP Seal Ring, Shaft Seal See Shaft Seal page Valve, Stop, Angle Transducer, Pressure Orifice, H.S., Oil Feed Washer, PRV Washer, Plain, 9/32 I.D Nipple, Pipe / Lever, PRV, Internal Lever, PRV, External Lever, PRV, Motor Rod, Adjustable, PRV Link, External, PRV Valve, Solenoid Retainer, Bearing Cap, Flare Nipple, Pipe, Connector, Flare Connector, Flare, Male Sensor, Temperature Retainer, Seal See Shaft Seal page Valve, Stop, Angle Plug, Pipe, /4 Hex Socket Elbow, Flare Bolt, Shoulder Fillpiece, PRV Bearing, Rod End Fillpiece, PRV Connector, Flare Plate, Mounting Header, Spray Ring, Retaining See Shaft Seal page Set Screw Pin, Dowel, Tapped 3/ Seal, O-Ring Seal, O-Ring Gasket, 2-/2 O.D. x 2 I.D Oil Drain Valve, Check, Oil, / Seal, O-Ring See Shaft Seal page Seal, O-Ring, 5-5/8 I.D Seal, O-Ring, -/8 I.D Seal, O-Ring, I.D Plate, Cover, H.S Flange, Oil Drain Bearing, Thrust Included In Bearing Kit, see Table 2. 2 Included In Gasket Kit, see Table 3. 6 JOHNSON CONTROLS

7 FORM RP2 ISSUE DATE: 3/6/207 TABLE - HA36 AND ha4 (Cont d) ITEM DESCRIPTION PART NUMBER QUANTITY 04 Valve, Stop, Angle, 3/ Seal, O-Ring Gasket, Rotor Support/Scroll Ring, Fill, Kit, Motor Lever Seal, O-Ring Elbow, Flare Seal, O-Ring, 8 I.D Seal, O-Ring, 4-/4 I.D Ring, BP Seal Seal, O-Ring, Spliced Pin, Slot, Spg Bearing, HS, Front Pin, Slot, Spg Valve, Solenoid Tee, 3/8 Tube Prox. Probe Refer to Forms RP3 and RP 20 Impeller with Bal. Piston (HA36) Impeller with Bal. Piston (HA4) Plate, Nozzle Base (HA36) Plate, Nozzle Base (HA4) Plate, Diffuser (HA36) Plate, Diffuser (HA4) Device, Pre-Rotation (HA36 & HA4) See Table Ring, Seal (Eye) (HA36) Ring, Seal (Eye) (HA4) Seal, Double Shaft Retainer, Eye Seal (HA36) Retainer, Eye Seal (HA4) Seal, O-Ring, 8-/4 I.D Orifice (for use on compressors w/o Item 37) Elbow, Flare, 3/ Elbow, Flare, 3/ Included In Bearing Kit, see Table 2. 2 Included In Gasket Kit, see Table 3. Table 2 - HA36 and HA4 Bearing Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 8 Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Thrust Collar, Thrust, L.S Bearing, Thrust Bearing, H.S. Front Table 3 - HA36 AND HA4 Gasket Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 8 Seal, O-Ring 8" I.D Seal, O-Ring 5/6" I.D Gasket Seal, O-Ring-/8" I.D Seal, O-Ring " I.D Seal, O-Ring 8" I.D Seal, O-Ring 4-/4" I.D Seal, O-Ring, Spliced " I.D Gasket, Rotor, Support/Scroll JOHNSON CONTROLS 7

8 FORM RP2 ISSUE DATE: 3/6/207 HA36 and HA4 WHOLE VIEW A A LD0749 Figure - HA36 and HA4 8 JOHNSON CONTROLS

9 FORM RP2 ISSUE DATE: 3/6/207 HA36 AND ha4 (Cont d) A A figure ha36 AND ha4 (CONT d) JOHNSON CONTROLS 9

10 FORM RP2 ISSUE DATE: 3/6/207 HA36 AND ha4 (Cont d) 45 H.D.T.C LD , 26, 30 O.P.H.P LD07440 figure ha36 AND ha4 (CONT d) 0 JOHNSON CONTROLS

11 FORM RP2 ISSUE DATE: 3/6/207 HA36 AND ha4 (Cont d) LD LD LD0743 figure ha36 AND ha4 (CONT d) JOHNSON CONTROLS

12 FORM RP2 ISSUE DATE: 3/6/207 Table 4 - PRE-ROTATION HOUSING HA36, 4 and 46 ITEM DESCRITPION QUANTITY PART NUMBER Pre-Rotation Complete Housing Assembly HA36 HA4 HA Ring Vane Retainer Arm, Vane Spacer, Arm Washer Washer, Plain Stud, Ball Screw, Cap 2 PT Screw, Cap Hex Nut, Self-Locking Housing, PRV Ring, PRV Housing HA36 HA4 HA46 Screw, Cap Hex HA36 and HA46 HA Figure 2 - Pre-Rotation Housing (HA36, HA4 and HA46) 2 JOHNSON CONTROLS

13 FORM RP2 ISSUE DATE: 3/6/207 Table 5 - HA46, HA50, HA57, HB57 and HB6 ITEM DESCRIPTIOn PART NUMBER Quantity 5 Support, Rotor with Bearing Housing Motor, Actuator Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Shaft Seal See Shaft Seal page 46 3 Collar, Thrust, H.S Collar, Thrust, L.S Collar, Impeller, Clamping Cover, Shaft Seal See Shaft Seal page 46 7 Bearing, Thrust, H.S., Rev Seal, O-Ring Cover, PRV Control Shaft Shaft, Control, PRV Retainer, BP Seal Ring, Shaft Seal See Shaft Seal page Valve, Stop, Angle Transducer, Pressure Orifice, H.S., Oil Feed Washer, SPL for PRV Nipple, Pipe / Lever, PRV, Internal (HA46, HA50) Lever, PRV, Internal (HA57, HB57, HB6) Lever, PRV, External Lever, PRV, Motor Rod, Adjustable, PRV Link, External, PRV Valve, Solenoid Retainer, Bearing Cap, Flare Nipple, Pipe, Connector, Flare Connector, Flare, Male Sensor, Temperature Retainer, Seal See Shaft Seal page Valve, Stop, Angle / Plug, Pipe, /4 Hex Socket Elbow, Flare Bolt, Shoulder Fillpiece, PR Device Bearing, Rod End Fillpiece, PRV Connector, Flare Plate, Mounting Header, Spray Screw, Set, Hex, Soc. Cup Spring, Helical Ring, Retaining See Shaft Seal page Set Screw Pin, Dowel, Tapped 3/ O-Ring Included In Bearing Kit, see Table 6. 2 Included In Gasket Kit, see Table 7. JOHNSON CONTROLS 3

14 FORM RP2 ISSUE DATE: 3/6/207 TABLE 5 - HA46, HA50, HA57, HB57 and Hb6 (Cont'd) ITEM DESCRIPTIOn PART NUMBER Quantity 86 2 Seal, O-Ring Gasket, 2-/2 O.D. x 2 I.D Oil Drain Valve, Check, Oil, / Seal, O-Ring, 2-3/4 I.D Seal, O-Ring, 5-5/8 I.D Seal, O-Ring, -/8 I.D Seal, O-Ring, I.D Flange, Oil Drain Screw, Cap, Hex, 3/ Plug, Pipe, 3/4 Square Bearing, Thrust Valve, Stop, Angle 3/ Seal, O-Ring Gasket, Rotor Support/Scroll Ring, Fill, Kit, Motor Lever Elbow, Flare Seal, O-Ring, 8 I.D Seal, O-Ring, 4-/4 I.D Ring, BP Seal Seal, O-Ring, Spliced Pin, Slot, Spg Bearing, HS, Front Pin, Slot, Spring Valve, Solenoid Tee, 3/8 tube Proximity Probe Refer to Forms RP3 and RP Impeller (HA46) Impeller (HA50) Impeller (HA57 & HB57) Impeller (HB6) Plate, Nozzle Base (HA46) Plate, Nozzle Base (HA50) Plate, Nozzle Base (HA57 & HB57) Plate, Nozzle Base (HB6) Plate, Diffuser (HA46) Plate, Diffuser (HA50) Plate, Diffuser (HA57 & HB57) Plate, Diffuser (HB6) Device, Pre-Rotation (HA46) See Table 4 Device, Pre-Rotation (HA50, HA57, HB57 & HB6) See Table 8 Ring, Seal (Eye) (HA46 & HA50) Ring, Seal (Eye) (HA57 & HB57) Ring, Seal (Eye) (HB6) Retainer, Eye Seal (HA46 & HA50) Retainer, Eye Seal (HA57 & HB57) Retainer, Eye Seal (HB6) Seal, O-Ring, 8-/4 I.D. (HA46 & HA50) Seal, O-Ring, 8-/4 I.D. (HA57 & HB57) Seal, O-Ring, 8-/4 I.D. (HB6) Gasket Rot./Diff. (50N Only) HA Included In Bearing Kit, see Table 6. 2 Included In Gasket Kit, see Table 7. 4 JOHNSON CONTROLS

15 FORM RP2 ISSUE DATE: 3/6/207 TABLE 5 - HA46, HA50, HA57, HB57 and Hb6 (Cont'd) ITEM DESCRIPTIOn PART NUMBER Quantity 20 Gasket Noz. Base Plate/Scroll (50N Only) HA Orifice (for use on compressors without Item 37) Elbow, Flare, 3/ Elbow, Flare, 3/ Included In Bearing Kit, see Table 6. 2 Included In Gasket Kit, see Table 7. Table 6 - HA46-57, HB57-6 Bearing Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 8 Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Thrust, H.S. Rear Collar Thrust Bearing, Thrust Bearing, H.S. Front Table 7 - HA46-57, HB57-6 Gasket Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 8 Seal, O-Ring 8" I.D Seal, O-Ring 5/6" I.D Gasket Seal, O-Ring " I.D Seal, O-Ring-/8" I.D Gasket, Rotor, Support/Scroll Seal, O-Ring 8" I.D Seal, O-Ring 4-/4" I.D Seal, O-Ring, Spliced " I.D JOHNSON CONTROLS 5

16 FORM RP2 ISSUE DATE: 3/6/207 HA46, HA50, HA57, HB57 and HB6 WHOLE VIEW 26439A A LD0749 Figure 3 - HA46, HA50, HA57, HB57 and HB6 6 JOHNSON CONTROLS

17 FORM RP2 ISSUE DATE: 3/6/207 HA46, HA50, HA57, HB57 and Hb6 (Cont d) A figure 3 ha46, ha50, HA57, hb57 AND hb6 (CONT D) JOHNSON CONTROLS 7

18 FORM RP2 ISSUE DATE: 3/6/207 HA46, HA50, HA57, HB57 AND Hb6 (Cont d) LD LD LD07448 figure 3 ha46, ha50, HA57, hb57 AND hb6 (CONT D) 8 JOHNSON CONTROLS

19 FORM RP2 ISSUE DATE: 3/6/207 HA46, HA50, HA57, HB57 and Hb6 (Cont d) 45 H.D.T.C LD O.P.H.P figure 3 ha46, ha50, HA57, hb57 AND hb6 (CONT D) LD07447 JOHNSON CONTROLS 9

20 FORM RP2 ISSUE DATE: 3/6/207 Table 8 - PRE-ROTATION HOUSING HA50, HA57, HB57, HB6, HA65, HA70 and HA73 ITEM DESCRIPTION QUANTITY PART NUMBER Pre-Rotation Housing Complete Assembly HA50 HA57 and HB57 HB6 HA65 HA65 Built after December 200 HA70 HA73 HA73 Built after December 200 (Consisting of the following Items) Ring HA50, HA57, HB57, HB6 HA65, and HA73 HA65, HA70 and HA73 Built after December Vane HA50, HA57, H357, HB6 HA65, and HA Retainer Arm, Vane Spacer, Arm Washer Washer, Plain HA50, HA57, HB57, HB6 HA65, and HA Stud, Ball Screw, Cap 2 Point Screw, Cap Hex Nut, Self-Locking Housing, PRV HA50 HA57 and HB57 HB6 HA65 HA65 Built after December 200 HA70 HA73 HA73 Built after December JOHNSON CONTROLS

21 FORM RP2 ISSUE DATE: 3/6/ LD6737 Figure 4 - HA50, HA57, HB57, HB6, HA65, HA70 and HA73 JOHNSON CONTROLS 2

22 FORM RP2 ISSUE DATE: 3/6/207 Table 9 - HA65, HA70, HA73, HA8 and HA90 before April 2002 ITEM DESCRIPTION PART NUMBER QUANTITY Screw, Set, Hex Soc. Cup Bearing, HS, Front (HA65, HA70 & HA73) Bearing, HS, Front (HA8 & HA90) Support, Rotor with Bearing Housing (HA65, HA70 & HA73) Support, Rotor with Bearing Housing (HA8 & HA90) Motor, Actuator Seal O-Ring, 5/6 I.D Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Shaft Seal See Shaft Seal page 46 3 Collar, Thrust, H.S Collar, Thrust, L.S Collar, Impeller, Clamping Cover, Shaft Seal See Shaft Seal page 46 7 Bearing, Thrust, H.S., Rev Seal, O-Ring Cover, PRV Control Shaft Shaft, Control, PRV Retainer, BP Seal (HA65, HA70 & HA73) Retainer, BP Seal (HA8 & HA90) Ring, Shaft Seal See Shaft Seal page Ring, Fill, Kit, Lever, Motor Orifice, H.S., Oil Feed Washer, SPL for PRV Valve, Stop, Angle 3/ Connector, Flare Lever, PRV, Internal (HA65, HA70 & HA73) Lever, PRV, Internal (HA8 & HA90) Lever, PRV, External (HA65, HA70 & HA73) Lever, PRV, External (HA8 & HA90) Lever, PRV, Motor (HA65, HA70 & HA73) Lever, External, Kit (HA8 & HA90) Linkage, External, PRV and Motor (HA65, HA70 & HA73) Linkage, External, PRV and Motor (HA8 & HA90) Rod, Adjustable, PRV (HA65, HA70 & HA73) Rod, Adjustable, PRV (HA8 & HA90) Valve, Stop, Angle / Transducer, Pressure Retainer, Bearing Nipple, Pipe, Connector, Flare Connector, Flare, Male Seal, Retainer See Shaft Seal page Valve, Stop, Angle / Bolt, Shoulder Plug, Pipe, /4 Hex Socket Cap, Flare Sensor, Temperature Bolt, Shoulder Fillpiece, PR Device (HA65, HA70 & HA73) Fillpiece, PR Device (HA8 & HA90) Bearing, Rod End (HA65, HA70 & HA73) Bearing, Rod End (HA8 & HA90) Elbow, Flare Included In Bearing Kit, see Table 0 or Table. 2 Included In Gasket Kit, see Table JOHNSON CONTROLS

23 FORM RP2 ISSUE DATE: 3/6/207 TABLE 9 - HA65, HA70, HA73, HA8 and Ha90 before April 2002 (Cont'd) ITEM DESCRIPTION PART NUMBER QUANTITY 69 Valve, Solenoid Plate, Mounting Header, Spray Spring, Helical Ring, Retaining See Shaft Seal page Pin, Dowel, Tapped 3/ Seal O-Ring Gasket, 2-/2 O.D. x 2 I.D Oil Drain Valve, Check, Oil, / Seal O-Ring See Shaft Seal page Seal, O-Ring, 6-/2 I.D Seal, O-Ring, -/8 I.D Seal, O-Ring, I.D Flange, Oil Drain Plug, Pipe, 3/4 Square Bearing, Thrust Seal, O-Ring Gasket, Rotor Support/Scroll Fillpiece, PRV Device (HA65, HA70 & HA73) Fillpiece, PRV Device (HA8 & HA90) Pin, Slot, Spring, / Elbow, Flare Seal, O-Ring, Spliced (HA65, HA70 & HA73) Seal, O-Ring, Spliced (HA8 & HA90) Seal, O-Ring, 4-7/8 I.D Ring, BP Seal (HA65, HA70 & HA73) Ring, BP Seal (HA8 & HA90) Seal, O-Ring, Spliced Valve, Solenoid Tee, 3/8 Tube Proximity Probe Refer to Forms RP3 and RP 54 Bracket Support (Lower PRV) Elbow, Street, / Tee / Elbow, Flare, 3/ Elbow Flare Impeller (HA65) Impeller (HA70) Impeller (HA73) Impeller (HA8) Impeller (HA90) Plate, Nozzle Base (HA65) Plate, Nozzle Base (HA70) Plate, Nozzle Base (HA73) Plate, Nozzle Base (HA8) Plate, Nozzle Base (HA90) Plate, Diffuser (HA65) Plate, Diffuser (HA70) Plate, Diffuser (HA73) Plate, Diffuser (HA8) Plate, Diffuser (HA90) Device, Pre-Rotation (HA65, HA70 & HA73) See Table 8 Device, Pre-Rotation (HA8 & HA90) See Table 7 Included In Bearing Kit, see Table 0 or Table. 2 Included In Gasket Kit, see Table 2. JOHNSON CONTROLS 23

24 FORM RP2 ISSUE DATE: 3/6/207 TABLE 9 - HA65, HA70, HA73, HA8 and Ha90 before April 2002 (Cont'd) ITEM DESCRIPTION PART NUMBER QUANTITY Ring Eye Seal (HA65) Ring Eye Seal (HA70) Ring Eye Seal (HA73) Ring Eye Seal (HA8) Ring Eye Seal (HA90) Retainer, Eye Seal (HA65) Retainer, Eye Seal (HA70) Retainer, Eye Seal (HA73) Retainer, Eye Seal (HA8) Retainer, Eye Seal (HA90) Seal O-Ring (HA65, HA70, HA73) Seal O-Ring (HA8) Seal O-Ring (HA90) Orifice (units w/o item 37) Included In Bearing Kit, see Table 0 or Table. 2 Included In Gasket Kit, see Table 2. Table 0 - HA65-73 Bearing Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 2 Bearing, H.S. Front Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Thrust, H.S Collar, Thrust, L.S Bearing, Thrust Table - HA8-90 Bearing Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 2 Bearing, H.S. Front Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Thrust, H.S Collar, Thrust, L.S Bearing, Thrust Table 2 - HA65-90 Gasket Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 7 Seal, O-Ring Seal, O-Ring Gasket Seal, O-Ring Seal, O-Ring Seal, O-Ring Gasket, Rotor, Support/Scroll Seal, O-Ring Seal, O-Ring, Spliced JOHNSON CONTROLS

25 FORM RP2 ISSUE DATE: 3/6/207 HA65, HA70, HA73, HA8 and Ha90 WHOLE VIEW 26439A A Figure 5 - HA65, HA70, HA73, HA8 and HA90 JOHNSON CONTROLS 25

26 FORM RP2 ISSUE DATE: 3/6/207 HA65, HA70, HA73, HA8 and Ha90 (Cont d) A figure 3 ha65, HA70, ha73, ha8 AND ha90 (CONT D) 26 JOHNSON CONTROLS

27 FORM RP2 ISSUE DATE: 3/6/207 HA65, HA70, HA73, HA8 and Ha90 (Cont d) O.P.H.P. 30 LD07457a LD07436a figure 3 ha65, HA70, ha73, ha8 AND ha90 (CONT D) JOHNSON CONTROLS 27

28 FORM RP2 ISSUE DATE: 3/6/207 HA65, HA70, HA73, HA8 AND Ha90 (Cont d) LD07437a LD07433a LD07504a 56 figure 3 ha65, HA70, ha73, ha8 AND ha90 (CONT D) 28 JOHNSON CONTROLS

29 FORM RP2 ISSUE DATE: 3/6/207 Table 3 - HA65, HA73, HA8 and HA90 after April 2002 ITEM DESCRIPTION PART NUMBER QUANTITY Screw, Set, Hex Soc. Cup Bearing, HS, Front (HA65 & HA73) Bearing, HS, Front (HA8, HA90 & HA04) Support, Rotor with Bearing Housing (HA65 & HA73) Support, Rotor with Bearing Housing (HA8 & HA90) Motor, Actuator Seal O-Ring, 5/6 I.D Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S., (0/93-8/96) Bearing, Thrust, H.S., (After 8/96) Collar, Thrust, H.S Collar, Thrust, L.S Collar, Impeller, Clamping Bearing, Thrust, H.S., Rev Seal, O-Ring Cover, PRV Control Shaft Shaft, Control, PRV Ring, Fill, Kit, Lever, Motor Orifice, H.S., Oil Feed Washer, SPL for PRV Valve, Stop, Angle 3/ Connector, Flare Lever, PRV, Internal (HA65 & HA73) Lever, PRV, Internal (HA8 & HA90) Lever, PRV, External (HA65 & HA73) Lever, PRV, External (HA8 & HA90) Lever, PRV, Motor (HA65 & HA73) Lever, PRV, Motor (HA8 & HA90) Link, Ext., PRV & Motor (HA65 & HA73) Link, Ext., PRV & Motor (HA8 & HA90) Rod, Adjustable, PRV (HA65 & HA73) Rod, Adjustable, PRV (HA8 & HA90) Valve, Stop, Angle / Transducer, Pressure Retainer, Bearing Nipple, Pipe, " Connector, Flare Connector, Flare, Male Valve, Stop, Angle /4" Bolt, Shoulder Plug, Pipe, /4" Hex Socket Cap, Flare Sensor, Temp Bolt, Shoulder Fillpiece, PR Device (HA65, HA73 & HA8) Fillpiece, PR Device (HA90) Bearing, Rod End (HA65 & HA73) Bearing, Rod End (HA8 & HA90) Elbow, Flare Plate, Mounting Screw, Set, Hex, Soc. Cup Header, Spray Pin, Dowel, Tapped 3/8" Included in Bearing Kit, see Table 4 or Table 5 2 Included in Gasket Kit, see Table 6. JOHNSON CONTROLS 29

30 FORM RP2 ISSUE DATE: 3/6/207 table 4 - HA65, HA73, HA8 and HA90 after April 2002 (cont'd) ITEM DESCRIPTION PART NUMBER QUANTITY 86 Seal O-Ring Gasket, 2-/2 O.D. x 2 I.D Oil Drain Valve, Check, Oil, /8" Seal, O-Ring, 6-/2 I.D Seal, O-Ring, -/8 I.D Seal, O-Ring, I.D Flange, Oil Drain Plug, Pipe, 3/4" Square Bearing, Thrust Seal, O-Ring Gasket, Rotor Support/Scroll Fillpiece, PRV Device (HA65 & HA73) Fillpiece, PRV Device (HA8 & HA90) Pin, Slot, Spring, /4" Elbow, Flare Seal, O-Ring, Spliced (HA65 & HA73) Seal, O-Ring, Spliced (HA8 & HA90) Seal, O-Ring, 4-7/8 I.D Seal, O-Ring, Spliced Valve, Solenoid Tee, 3/8" Tube Proximity Probe Refer to Forms RP3 & RP 54 Bracket Support (Lower PRV) Elbow, Street, /4" Tee /4" Elbow, Flare, 3/8" Elbow Flare Impeller (HA65) Impeller (HA73) Impeller (HA8) Impeller (HA90) Plate, Nozzle Base (HA65) Plate, Nozzle Base (HA73) Plate, Nozzle Base (HA8) Plate, Nozzle Base (HA90) Plate, Diffuser (HA65) Plate, Diffuser (HA73) Plate, Diffuser (HA8) Plate, Diffuser (HA90) Device, Pre-Rotation (HA65 & HA73) See Table 8 Device, Pre-Rotation (HA8 & HA90) See Table 7 Ring Eye Seal (HA65) Ring Eye Seal (HA73) Ring Eye Seal (HA8) Ring Eye Seal (HA90) Retainer, Eye Seal (HA65) Retainer, Eye Seal (HA73) Retainer, Eye Seal (HA8) Retainer, Eye Seal (HA90) Retainer, Eye Seal (HA04) Orifice (units w/o item 37) Retainer, Bal Piston Seal (HA65 & HA73) Retainer, Bal Piston Seal (HA8 & HA90) Retainer, Bal Piston Seal (HA04) Included in Bearing Kit, see Table 4 or Table 5 2 Included in Gasket Kit, see Table JOHNSON CONTROLS

31 FORM RP2 ISSUE DATE: 3/6/207 table 4 - HA65, HA73, HA8 and HA90 after April 2002 (cont'd) ITEM DESCRIPTION PART NUMBER QUANTITY 223 Spring Washer, Bal Piston (HA65 & HA73) Spring Washer, Bal Piston (HA8 & HA90) Spring Washer, B.P. Seal (HA65 & HA73) Spring Washer, B.P. Seal (HA8 & HA90) Retainer, Eye Seal Washer (HA65) Retainer, Eye Seal Washer (HA73) Retainer, Eye Seal Washer (HA8) Retainer, Eye Seal Washer (HA90) Included in Bearing Kit, see Table 4 or Table 5 2 Included in Gasket Kit, see Table 6. Table 4 - HA65-73 Bearing Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 2 Bearing, H.S. Front Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Thrust, H.S Collar, Thrust, L.S Bearing, Thrust Table 5 - HA8-90 Bearing kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 2 Bearing, H.S. Front Bearing, H.S. Rear Bearing, L.S. Rear Bearing, L.S. Front Bearing, Thrust, H.S. Forward Collar, Thrust, H.S Collar, Thrust, L.S Bearing, Thrust Table 6 - HA65-90 Gasket Kit ( ) ITEM DESCRIPTION PART NUMBER QUANTITY 7 Seal, O-Ring Seal, O-Ring Gasket Seal, O-Ring Seal, O-Ring Seal, O-Ring Gasket, Rotor, Support/Scroll Seal, O-Ring Seal, O-Ring, Spliced JOHNSON CONTROLS 3

32 FORM RP2 ISSUE DATE: 3/6/207 HA65, HA73, HA8 and Ha LD7056a Figure 6 - HA65, HA73, HA8 and HA90 32 JOHNSON CONTROLS

33 FORM RP2 ISSUE DATE: 3/6/207 HA65, HA73, HA8 and Ha90 (Cont'd) O.P.H.P. 30 LD7457a LD7436a FIGURE 4 - HA65, HA73, HA8 and HA90 (Cont'd) JOHNSON CONTROLS 33

34 FORM RP2 ISSUE DATE: 3/6/207 HA65, HA73, HA8 and Ha90 (Cont'd) LD07433a LD07437a LD07504a FIGURE 4 - HA65, HA73, HA8 and HA90 (Cont'd) 34 JOHNSON CONTROLS

35 FORM RP2 ISSUE DATE: 3/6/207 Table 7 - PRE-ROTATION HOUSING HA8 and HA90 Item Description QUANTITY PART NUMBER Pre-Rotation Housing Complete Assembly HA8 Built before July 200 HA8 Built after July 200 HA90 Built before July 200 HA90 Built after July 200 (Consisting of the following Items) Ring HA8 and HA90 Built before July 200 HA8 and HA90 Built after July Vane Retainer Arm, Vane Spacer, Arm Washer Washer, Plain Stud, Ball Screw, Cap 2 PT Screw, Cap Hex Nut, Self-Locking Housing, PRV HA8 Built before July 200 HA8 Built after July 200 HA90 Built before July 200 HA90 Built after July NOTE: Retrofit kit # is available for HA8 and HA90 PRV assemblies built prior to July 200 for the addition of drive ring guide brackets which improves reliability of the PRV assemblies. YORK recommends installation of this kit whenever work is performed on the PRV assemblies of compressors built prior to July 200 which do not have these guide brackets. Units manufactured after July 200 do not require having this modification per formed. JOHNSON CONTROLS 35

36 FORM RP2 ISSUE DATE: 3/6/ LD6737 Figure 7 - Pre-Rotation Housing (HA8 and HA90) 36 JOHNSON CONTROLS

37 FORM RP2 ISSUE DATE: 3/6/207 Table 8 - Gear Sets SPEED CODE PART NUMBER EA EB EC ED EE EF EG EH EJ EK EL EM EN EP EQ ER ES ET EU EV EW EX EY FA FB FC FD FE FF FG FH FJ FK FL FM FN FP FQ FR FS SPEED CODE PART NUMBER FT FU FV FW NA NB NC ND NE NF NG NH NJ NK NL NM NN NP NQ NR NS NT NU NV NW NX NY NZ PA PB PR PS PT PU PV PW PX PY PZ JOHNSON CONTROLS 37

38 FORM RP2 ISSUE DATE: 3/6/207 Table 9-60 Hertz Motors MOTOR CODE NAME PLATE VOLTAGE MOTOR PART NUMBER RELIANCE SIEMENS TOSHIBA CH 200/ CH 230/ CH CH CH 440/460/ CH 575/ CH CH CH 4000/ CJ 200/ CJ 230/ CJ CJ CJ 440/460/ CJ 575/ CJ CJ CJ 4000/ CK 200/ CK 230/ CK CK CK 440/460/ CK 575/ CK CK CK 4000/ CL 200/ CL 230/ CL CL CL 440/460/ CL 575/ CL CL CL 4000/ CM 200/ CM 230/ CM CM CM 440/460/ CM 575/ CM CM CM 4000/ JOHNSON CONTROLS

39 FORM RP2 ISSUE DATE: 3/6/207 TABLE 9-60 Hertz motors (cont'd) MOTOR CODE NAME PLATE VOLTAGE MOTOR PART NUMBER RELIANCE SIEMENS TOSHIBA CN 200/ CN 230/ CN CN CN 440/460 / CN 575/ CN CN CN 4000/ CP 200/ CP 230/ CP CP CP 440/460/ CP 575/ CP CP CP 4000/ CR 200/ CR 230/ CR CR CR 440/460/ CR 575/ CR CR CR 4000/ CS 200/ CS 230/ CS CS CS 440/460/ CS 575/ CS CS CS 4000/ CT 230/ CT CT CT 440/460/ CT 575/ CT CT CT 4000/ CU 230/ CU CU JOHNSON CONTROLS 39

40 FORM RP2 ISSUE DATE: 3/6/207 TABLE 9-60 Hertz motors (cont'd) MOTOR CODE NAME PLATE VOLTAGE MOTOR PART NUMBER RELIANCE SIEMENS TOSHIBA CU 440/460/ CU 575/ CU CU CU 4000/ CV CV CV 440/460/ CV 575/ CV CV CV 4000/ CW CW CW 440/460/ CW 575/ CW CW CW 4000/ CX CX CX 440/460/ CX 575/ CX CX CX 4000/ CY CY CY 440/460/ CY 575/ CY CY CY 4000/ CZ CZ CZ 440/460/ CZ 575/ CZ CZ CZ 4000/ CA CA CA 440/460/ CA 575/ CA CA CA 4000/ JOHNSON CONTROLS

41 FORM RP2 ISSUE DATE: 3/6/207 TABLE 9-60 Hertz motors (cont'd) MOTOR CODE NAME PLATE VOLTAGE MOTOR PART NUMBER RELIANCE SIEMENS TOSHIBA CB CB CB 440/460/ CB 575/ CB CB CB 4000/ DA DA DA 440/460/ DA 575/ DA DA DA 4000/ DB DB DB 440/460/ DB 575/ DB DB DB 4000/ DC DC DC 440/460/ DC 575/ DC DC DC 4000/ DD DD DD 4000/ DE DE DE 4000/ DF DF DF 4000/ DH DH DH 4000/ DJ DJ DJ 4000/ JOHNSON CONTROLS 4

42 FORM RP2 ISSUE DATE: 3/6/207 Table Hertz Motors MOTOR CODE NAME PLATE MOTOR PART NUMBER VOLTAGE RELIANCE SIEMENS TOSHIBA 5CE CE CE 380/ CE CE CE CE CE CE CF CF CF 380/ CF CF CF CF CF CF CG CG CG 380/ CG CG CG CG CG CG CH CH CH 380/ CH CH CH CH CH CH CI CI CI 380/ CI CI CI CI CI CI CJ CJ CJ 380/ CJ CJ CJ CJ CJ CJ JOHNSON CONTROLS

43 FORM RP2 ISSUE DATE: 3/6/207 TABLE Hertz motors (cont'd) MOTOR CODE NAME PLATE MOTOR PART NUMBER VOLTAGE RELIANCE SIEMENS TOSHIBA 5CK CK CK 380/ CK CK CK CK CK CK CL CL CL 380/ CL CL CL CL CL CL CM CM CM 380/ CM CM CM CM CM CM CN CN CN 380/ CN CN CN CN CN CN CO CO CO 380/ CO CO CO CO CO CO CP CP 380/ CP CP CP CP CP CP JOHNSON CONTROLS 43

44 FORM RP2 ISSUE DATE: 3/6/207 TABLE Hertz motors (cont'd) MOTOR CODE NAME PLATE MOTOR PART NUMBER VOLTAGE RELIANCE SIEMENS TOSHIBA 5CQ CQ 380/ CQ CQ CQ CQ CQ CQ CR CR 380/ CR CR CR CR CR CR CS CS 380/ CS CS CS CS CS CS CT CT 380/ CT CT CT CT CT CT CU CU 380/ CU CU CU CU CU CU CV CV 380/ CV CV CV CV CV CV CW CW 380/ CW CW CW JOHNSON CONTROLS

45 FORM RP2 ISSUE DATE: 3/6/207 TABLE Hertz motors (cont'd) MOTOR CODE NAME PLATE MOTOR PART NUMBER VOLTAGE RELIANCE SIEMENS TOSHIBA 5CW CW CW CX CX 380/ CX CX CX CX CX CX DA DA 380/ DA DA DA DA DA DA DB DB 380/ DB DB DB DB DB DB DC DC DC DD DD DD DE DE DE DF DF DF DG DG DG DH DH DH JOHNSON CONTROLS 45

46 FORM RP2 ISSUE DATE: 3/6/207 SHAFT SEALS There are two (2) versions of shaft seals used on the HA and HB style compressors. The original design is a Dynamic O-Ring Pusher Seal. This seal is serviceable and there is a maintenance kit available for repairs. The current version shaft seal being used is a bellows seal. This seal cannot be serviced with the exception of replacing the Teflon C-Ring. An easy way to differentiate the two (2) seals is the current version bellows seal has an oil supply line feeding the seat on the side of the seal cover plate. The dynamic O-Ring seal will not have this oil feed line. Compressors that were manufactured with the dynamic O-Ring seal can be modified to the current bellows seal by purchasing a retrofit kit that includes all the parts needed for the conversion along with instructions on how to perform the change A Figure 8 - Dynamic O-Ring Seal 2 Table 2 - Shaft Seals ITEM NUMBER DESCRIPTION QUANTITY HA36, HA4, HA46, HA50, HA57, HB57 AND HB6 HA65, HA70, HA73, HA8 AND HA90 2* Shaft Seal Collar Shaft Seal Cover * Shaft Seal Ring Flare Connector Seal, Retainer Retaining Ring * Seal, O-Ring * Seal, Cover O-Ring Cap Screw Maintenance Kit *Included in Maintenance Kit. 46 JOHNSON CONTROLS