Direct solenoid and solenoid pilot operated valves
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- August Kelly
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1 Direct solenoid and solenoid pilot operated valves Series ISO Individual mounting Valve only No base non plug-in Conform to ISO 99/ Valve only No base plug-in Conform to ISO 99/2 Manifold mounting Valve only No base non plug-in Conform to ISO 99/ Valve only No base plug-in Conform to ISO 99/2 Series Bonded spool Balanced 4-way poppet Internal pilot supply Manual operator Large spool diameter External pilot supply Air return P External pilot supply SERIES FEATURES Plug-in (99/2) and non plug-in (99/) models. 2-position, single or double operator. (Solenoid or Remote Air) -position, double solenoid, open center, closed center, and pressure center. Extended or recessed manual operators. Single pressure and dual pressure. Individual base or add-a-unit manifold base. Plug-in, sandwich, single and dual pressure regulators for both individual and manifold valves. 9 ISO 0 ISO 02 ISO ISO 2 ISO 9 Consult Precautions page 27 before use, installation or service of MAC Valves..
2 Direct solenoid and solenoid pilot operated valves Series ISO Function Port size Flow (Max) Individual/Manifold mounting Series, / /2 - /4 6. C v No base non plug-in Valve only Conform to ISO 99/ OPERATIONAL BENEFITS. Unique patented Macsolenoid for fastest possible response times and virtually burnout proof AC solenoid operation. 2. Balanced poppet 4-way pilot valve provides maximum shifting forces, precise repeatability and consistent operation.. MAC spool and bore combination wipes away contamination, eliminates sticking and allows for use on non-lube service. 4. Large spool area for maximum shifting forces even at minimum operating pressure.. Very high flow in a compact package. HOW TO ORDER SINGLE PRESSURE MODELS Pilot air Internal External "2" end DUAL PRESSURE MODELS Pilot air Single operator MV-BA-AAAA-DM-DXXX-XXX MV-BA-AAAB-DM-DXXX-XXX 6. Plug-in design of valves, bases and regulators for modular assembly and ease of maintenance. 7. Internal or external pilot operation. Manifolds supplied with common external pilot. 8. Air only return. Optional memory spring is also available. 9. Optional low wattage DC solenoid down to.0 watt. Double operator MV-BA-ABAA-DM-DXXX-XXX MV-BA-ABAB-DM-DXXX-XXX Single operator / Closed center MV-BA-AEAA-DM-DXXX-XXX MV-BA-AEAB-DM-DXXX-XXX Double operator / Open center MV-BA-AFAA-DM-DXXX-XXX MV-BA-AFAB-DM-DXXX-XXX / Pressure center P Internal pilot From port # MV-BA-ACAD-DM-DXXX-XXX MV-BA-ADAD-DM-DXXX-XXX 4 2 MV-BA-AGAD-DM-DXXX-XXX 48 Internal pilot From port # External pilot From "2" end MV-BA-ACAE-DM-DXXX-XXX MV-BA-ACAB-DM-DXXX-XXX MV-BA-ADAE-DM-DXXX-XXX MV-BA-ADAB-DM-DXXX-XXX MV-BA-AGAE-DM-DXXX-XXX MV-BA-AGAB-DM-DXXX-XXX 400 SOLENOID OPERATOR DM-D XXX-XXX * 92 XX Voltage X Lead wire length X Manual operator XX JA 0/0, 20/60 A 8 (Flying leads) Non-locking recessed KA JB 220/0, 240/60 B 24 (Flying leads) 2 Locking recessed KD JC 24/0, 24/60 J Connector JB FB 24 VDC (.8W) JD DA 24 VDC (.4W) BA DF 24 VDC (2.7W) * Other options available, see page 09. Note: ISO series, valve and base are ordered separately, see page 29 for base code. OPTIONS Electrical connection Square connector Square connector with light Rectangular connector Rectangular connector with light Flying leads 9 ISO 0 ISO 02 ISO ISO 2 ISO Valve function : MV-BA-AXXX-XX-DXXX-XXX J for single operator universal spool (ext. pilot only) K for double operator universal spool (ext. pilot only) Pilot style : MV-BA-AXXX-DM-DXXX-XXX DM Pilot exhaust muffled DP Pilot exhaust piped (#0-2) Spool return : MV-BA-AXAX-XX-DXXX-XXX A Standard return B Memory spring return 9 Consult Precautions page 27 before use, installation or service of MAC Valves..
3 4 2 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% MONTHS Series ISO TECHNICAL DATA Fluid : Pressure range : Pilot pressure : Lubrication : Filtration : Temperature range : Flow : Coil : Voltage range : Protection : Power : Response times : (.4 W coil) Compressed air, vacuum, inert gases Internal pilot: 20 to 20 PSI External pilot : vacuum to 20 PSI Single/double operator : 20 to 20 PSI, positions : 0 to 20 PSI Not required, if used select a medium aniline point lubricant (between 80 F and 20 F) 40 µ 0 F to 20 F (-8 C to +0 C) /2": (.4 C v ) /4": (6. C v ) Class A continuous duty, #22 AWG leads -% to +0% of nominal voltage Consult factory ~ Inrush 7.6 VA Holding: 4.8 VA = 2.7 to.0 W Energize : 6.2 ms De-energize :.6 ms Options : Sandwich regulator, see Regulators section Spare parts : Pilot valve: DMB-Dxxx-xxx Valve to base pressure seal: 664 Valve mounting screws (x4): 4 DIMENSIONS Individual base DOUBLE SOLENOID W/ 90.4 EXTENDED OVERRIDE SINGLE SOLENOID W/ 7.0 EXTENDED OVERRIDE 60.0 Dimensions shown are metric (mm) Manifold base 26. P , WIXOM,MI. USA LIEGE,BELGIUM AUCKLAND,N.Z. MODEL ELECTRICAL WATTS VAC TO 20 PSI MODIF DIA. THRU 4 MTG. HOLES COND DIA. THRU 2 MTG HOLES OPTIONAL BTM PORTS Consult Precautions page 27 before use, installation or service of MAC Valves..
4 Direct solenoid and solenoid pilot operated valves Series ISO Function Port size Flow (Max) Individual/Manifold mounting Series, / /2 - /4 6. C v No base plug-in Valve only Conform to ISO 99/2 OPERATIONAL BENEFITS. Unique patented Macsolenoid for fastest possible response times and virtually burnout proof AC solenoid operation. 2. Balanced poppet 4-way pilot valve provides maximum shifting forces, precise repeatability and consistent operation.. MAC spool and bore combination wipes away contamination, eliminates sticking and allows for use on non-lube service. 4. Large spool area for maximum shifting forces even at minimum operating pressure.. Very high flow in a compact package. HOW TO ORDER SINGLE PRESSURE MODELS Pilot air Internal External "2" end DUAL PRESSURE MODELS Pilot air Single operator MV-PA-AAAA-DM-DXXP-XXX MV-PA-AAAB-DM-DXXP-XXX 6. Plug-in design of valves, bases and regulators for modular assembly and ease of maintenance. 7. Internal or external pilot operation. Manifolds supplied with common external pilot. 8. Air only return. Optional memory spring is also available. 9. Optional low wattage DC solenoid down to.0 watt. Double operator MV-PA-ABAA-DM-DXXP-XXX MV-PA-ABAB-DM-DXXP-XXX Single operator / Closed center MV-PA-AEAA-DM-DXXP-XXX MV-PA-AEAB-DM-DXXP-XXX Double operator / Open center MV-PA-AFAA-DM-DXXP-XXX MV-PA-AFAB-DM-DXXP-XXX / Pressure center P Internal pilot From port # MV-PA-ACAD-DM-DXXP-XXX MV-PA-ADAD-DM-DXXP-XXX 4 2 MV-PA-AGAD-DM-DXXP-XXX 48 Internal pilot From port # External pilot From "2" end MV-PA-ACAE-DM-DXXP-XXX MV-PA-ACAB-DM-DXXP-XXX MV-PA-ADAE-DM-DXXP-XXX MV-PA-ADAB-DM-DXXP-XXX MV-PA-AGAE-DM-DXXP-XXX MV-PA-AGAB-DM-DXXP-XXX 400 SOLENOID OPERATOR DM-D XX P-XXX * 92 XX Voltage X Manual operator XX JA JB JC FB DA DF 0/0, 20/60 (2.9W) 220/0, 240/60 (2.9W) 24/0, 24/60 (2.9W) 24 VDC (.8W) 24 VDC (.4W) 24 VDC (2.7W) * Other options available, see page 09. Note: - ISO series, valve and base are ordered separately, see page 24 for base codes. - Ground wire required for 0 volts or higher. OPTIONS Non-locking recessed 2 Locking recessed DM DN DP DG Electrical connection Plug-in Plug-in with diode Plug-in with M.O.V. Plug-in with ground 9 ISO 0 ISO 02 ISO ISO 2 ISO Valve function : MV-PA-AXXX-XX-DXXP-XXX Pilot style : MV-PA-AXXX-DM-DXXP-XXX J for single operator universal spool (ext. pilot only) K for double operator universal spool (ext. pilot only) DM Pilot exhaust muffled DP Pilot exhaust piped (#0-2) Spool return : MV-PA-AXAX-XX-DXXP-XXX A Standard return B Memory spring return D Standard return with light E Memory spring return with light 9 Consult Precautions page 27 before use, installation or service of MAC Valves..
5 4 2 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% MONTHS Series ISO TECHNICAL DATA Fluid : Pressure range : Pilot pressure : Lubrication : Filtration : Temperature range : Flow : Coil : Voltage range : Protection : Power : Response times : (.4 W coil) Compressed air, vacuum, inert gases Internal pilot: 20 to 20 PSI External pilot : vacuum to 20 PSI Single/double operator : 20 to 20 PSI, positions : 0 to 20 PSI Not required, if used select a medium aniline point lubricant (between 80 F and 20 F) 40 µ 0 F to 20 F (-8 C to +0 C) /2": (.4 C v ) /4": (6. C v ) Class A continuous duty, #22 AWG leads -% to +0% of nominal voltage Consult factory ~ Inrush 7.6 VA Holding: 4.8 VA = 2.7 to.0 W Energize : 6.2 ms De-energize :.6 ms Options : Sandwich regulator, see Regulators section Spare parts : Pilot valve: DMB-DxxP-xxx Valve to base pressure seal: 664 Valve mounting screws (x4): 4 DIMENSIONS Individual base Manifold base 26. Dimensions shown are metric (mm) WIXOM,MI. USA MODIF. LIEGE,BELGIUM AUCKLAND,N.Z. MODEL ELECTRICAL WATTS VAC TO 20 PSI 2 P 77, MODIF WIXOM,MI. USA LIEGE,BELGIUM AUCKLAND,N.Z. MODEL WATTS ELECTRICAL VAC TO 20 PSI COND DIA THRU 2 MTG HOLES DIA. THRU 2 MTG HOLES Consult Precautions page 27 before use, installation or service of MAC Valves..
6 R e m o t e a i r v a l v e s Series ISO Function Port size Flow (Max) Individual/Manifold mounting Series / /2" /4" 6.2 C v Valve only no base OPERATIONAL BENEFITS. Balanced spool, immune to variations of pressure. 2. Powerful return forces thanks to the combination of mechanical and air springs.. Bonded spool with minimum friction, shifting in a glass-like finished bore. 4. Wiping effect eliminates sticking.. Long service life ISO 2 ISO HOW TO ORDER SINGLE PRESSURE MODELS Air spring Single operator Double operator / Closed center / Open center Internal External MV-RA-BACF MV-RA-BACG MV-RA-BBAK MV-RA-BEAK MV-RA-BFAK DUAL PRESSURE MODELS Air spring Single operator Double operator / Pressure center Internal port # MV-RA-BCCH Internal port # MV-RA-BCCJ MV-RA-BDAK MV-RA-BGAK External MV-RA-BCCG Note: ISO series, valve and base are ordered separately, see page 29 for base code. 22 Consult Precautions page 27 before use, installation or service of MAC Valves..
7 R e m o t e a i r v a l v e s Series ISO Function Port size Flow (Max) Individual mounting Series - / /2" - /4" 6. C v valve only operational benefits. Balanced spool, immune to variations of pressure. 2. Short stroke with high flow.. The piston (booster) provides maximum shifting forces. 4. Powerful return thanks to the combination of mechanical and air springs.. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 7. Low leakage rate. how to order Single pressure valves Air spring Single operator Double operator / Closed center / Open center 700 Internal MV-AB-B External MV-AB-B2 MV-AB-B22 MV-AB-B22 MV-AB-B2 Dual pressure valves 82 Air spring Single operator Double operator / Pressure center 600 Internal port MV-AB-B Internal port External MV-AB-B MV-AB-B MV-AB-B MV-AB-B Note : ISO valves are delivered w/o base. See page 28 for base code ISO ISO 2 ISO 26 Consult Precautions page 64 before use, installation or service of MAC Valves
8 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% M O N T H S Series ISO technical data Fluid : Pressure range : Air signal pressure : Lubrication : Filtration : Temperature range : Flow (at 6 bar, P=bar) : Leak rate : Compressed air, vacuum, inert gases Vacuum to 0 PSI Single operator and positions : 2 to 0 PSI main valve pressure Double operator : 0 to 0 PSI Not required, if used select a medium aniline point lubricant (between 80 F to 20 F) 40 µ 0 F to 20 F (-8 C to 0 C) /2" - /4 : (6. C v ) 200 cm /min Spare parts : Remote air operator : R-A004. Pressure seal between valve and base : 646. Mounting screw body to base (x4) : 46. dimensions Dimensions shown are metric (mm) ,4 46,0,0 27,0 4, , 20, 49,0 49,0 4,0 40,0 22,0 4,,0,0 7,,0 70,0 Ø 8, -4 MTG. HOLES /8 REMOTE PILOT 68,0 2, , 64,0 2,0 79,0,0 49,0 49,0 78,0 6,0 OPTIONAL BOTTOM PORTS 266 Consult Precautions page 64 before use, installation or service of MAC Valves
9 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% MONTHS Series ISO TECHNICAL DATA Fluid : Pressure range : Air signal pressure : Lubrication : Filtration : Temperature range : Flow : Compressed air, vacuum, inert gases Vacuum to 0 PSI Single/double operator: 20 to 0 PSI position: 0 to 0 PSI Not required, if used select a medium aniline point lubricant (between 80 F and 20 F) 40 µ 0 F to 20 F (-8 C to 0 C) /2" : (.4 C v ) - /4" : (6.2 C v ) Spare parts : Valve to base pressure seal: 664 Valve mounting screws (x4): 4 DIMENSIONS Dimensions shown are metric (mm) MODIF. WIXOM,MI USA LIEGE,BELGIUM AUCKLAND,N.J. ISO 99/2 6.4 MODEL VAC TO 0 PSI Consult Precautions page 27 before use, installation or service of MAC Valves..
10 B a s e s a c c o r d i n g t o I S O 9 9 / Series ISO Series Non plug-in base / manifold ISO 0 ISO 02 ISO ISO 2 ISO HOW TO ORDER INDIVIDUAL BASE Port size Side ports Bottom ports Bottom cylinder ports 2 and 4. Bottom inlet port /2 NPTF MB-AB-22 MB-AB-22 MB-AB-222 MB-AB-224 /4 NPTF MB-AB-2 MB-AB-2 MB-AB-22 MB-AB-24 MANIFOLD BASE Port size Side ports Bottom ports Bottom cylinder ports 2 and 4. Bottom inlet port /2 NPTF MM-BA-22-A MM-BA-22-A MM-BA-222-A MM-BA-224-A /4 NPTF MM-BA-2-A MM-BA-2-A MM-BA-22-A MM-BA-24-A Manifold fastening kit: N-P00-0. Valve blanking plate: M-P00. Inlet/exhaust isolator plug: 284. Individual Base Options: MB-AB-XXXF Optional Integral Flow Controls 29 Consult Precautions page 27 before use, installation or service of MAC Valves..
11 4 2 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% MONTHS Series ISO DIMENSIONS Dimensions shown are metric (mm) Individual ISO DIN 99/ 40,0,0 70,0 Ø 8, 4 MTG. HOLES,0 7, 46,0,0 27,0 4,0 49,0 /8 EXTERNAL PILOT/ REMOTE AIR PILOT PORT (2 PLACES) 2, , 20, 49,0 4,0 22,0 4,,0 64,0 2,0,0 4 49,0 49,0 78,0 6,0 9, 79,0 OPTIONAL BOTTOM PORTS Manifold P , DIA. THRU 2 MTG HOLES COND Consult Precautions page 27 before use, installation or service of MAC Valves..
12 B a s e s a c c o r d i n g t o I S O 9 9 / Series ISO Series Plug-in manifold ISO 0 ISO 02 ISO ISO 2 ISO HOW TO ORDER MANIFOLD BASE Port size Wired for Side ports Side ports w/ bottom 2 & 4 ports All side & bottom ports (see note) /2 NPTF Single solenoid Double solenoid MM-PA-22-A MM-PA-22-B MM-PA-222-A MM-PA-222-B MM-PA-22-A MM-PA-22-B /4 NPTF Single solenoid Double solenoid MM-PA-2-A MM-PA-2-B MM-PA-22-A MM-PA-22-B MM-PA-2-A MM-PA-2-B Note : Ports, & are always /4 OPTIONS Manifold options : External pilot MM-PA-22X-X 2 for /2" port common external pilot 26 for /4" port common external pilot Terminal strip MM-PA-XXX-A J K wired for sgl solenoid wired for double solenoid light(s) MM-PA-XXX-XJA JA JB DA 0/20 volt 220/240 volt 24 volt Accessories: M-P00 Valve blanking plate. N-P00-0 Manifold fastening kit. 284 Inlet/exhaust isolator plug. 24 Consult Precautions page 27 before use, installation or service of MAC Valves..
13 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% MONTHS Series ISO DIMENSIONS Dimensions shown are metric (mm) WIXOM,MI. USA MODIF. LIEGE,BELGIUM AUCKLAND,N.Z. MODEL ELECTRICAL WATTS VAC TO 20 PSI DIA THRU 2 MTG HOLES Consult Precautions page 27 before use, installation or service of MAC Valves..
14 B a s e s a c c o r d i n g t o I S O 9 9 Series ISO Series ISO ISO 2 ISO HOW TO ORDER INDIVIDUAL BASE Port size Side ports Side & bottom ports Bottom cylinder ports 2 and 4. Bottom inlet port /2 NPTF MB-AB-22 MB-AB-22 MB-AB-222 MB-AB-224 /4 NPTF MB-AB-2 MB-AB-2 MB-AB-22 MB-AB Consult Precautions page 64 before use, installation or service of MAC Valves
15 00% 00% WARRANTY 8 OF PRODUCTION TESTED 00% MONTHS Series ISO DIMENSIONS Dimensions shown are metric (mm) Individual ISO DIN 99/,0 40,0,0 7, 70,0 Ø 8, 4 MTG. HOLES 46,0,0 27,0 /8 EXTERNAL PILOT 2, , ,,0 22,0 4,0 4,0 20, 20, 49,0 49,0 2,0,0 49,0 49,0 78,0 6,0 9, 79,0 OPTIONAL BOTTOM PORTS 290 Consult Precautions page 64 before use, installation or service of MAC Valves
16 OPTIONS Codification table for voltages / Manual operator / Electrical connection VALVE CODE -DM- D XX X-X XX Pilot operated valves 2, 67, 92, 9, 400, ISO, ISO2, ISO Series OPTIONS AVAILABLE FOR 09 Consult Precautions page 27 before use, installation or service of MAC Valves..
17 OPTIONS. VOLTAGE D-XX X-X XX VOLTAGE DA 24 VDC (.4W) DB 2 VDC (.4W) DC 2 VDC (7.W) DD 24 VDC (7.W) DE 2 VDC (2.7W) DF 24 VDC (2.7W) DK 0 VDC (4.7W) DJ 28 VDC (.2W) DL 64 VDC (6.0W) DM 6 VDC (.W) DN 6 VDC (6.0W) DR 90 VDC (6.6W) DS 0 VDC (7.W) DT 7 VDC (.6W) DP 48 VDC (.8W) FA 2 VDC (.8W) FB 24 VDC (.8W) FE 2 VDC (2.4W) FF 24 VDC (2.4W) JA 20/60, 0/0 (2.9W) JB 240/60, 220/0 (2.9W) JC 24/60, 24/0 (.7W) JD 00/60, 00/0, 0/60 (.9W) JE 220/60 (.4W) JF 240/0 (2.8W) JG 200/60, 200/0 (.9W) 2. WIRE LENGTH D-XX X-X XX WIRE LENGTH 0 No wires A 8" B 24" C 6" D 48" E 72" F 96" 4. ELECTRICAL CONNECTION D-XX X-X XX ELECTRICAL CONNECTION BA* Flying leads (grommet) BK* BA with protection diode BL* BA with protection varistor BM** Flying leads (solenoid plug-in) BN** BM with protection diode BP** BM with protection varistor BG** BM with ground BH** BM with protection diode & ground BJ** BM with protection varistor & ground CA* /2" NPS conduit with flying leads CM* /2" NPS metal conduit with flying leads CN* /2" NPS metal conduit with flying leads & ground JB Rectangular connector JD JB with light JM Rectangular connector (male only) KA Mini square connector KB KA with protection diode KC KA with protection varistor KD KA with light KE KA with light and protection diode KF KA with light and protection varistor KG KA with light & diode KJ Mini square connector (male only) KK KJ with protection diode (male only) KL KJ with protection varistor (male only) TA Dual tabs with receptacles TB TA with protection diode TD TA with light TE TA with light and protection diode TJ Dual tabs (male only) TK TJ with protection diode TM TJ with light TN TJ with light and protection diode * From Lead wire length options choose A through F ** From Lead wire length options choose 0 through F Note: When coil is above 0 volts, a ground wire is required. Applies to options with flying leads.. MANUAL OPERATOR D-XX X-X XX MANUAL OPERATOR 0 No operator Non-locking recessed 2 Locking recessed Non-locking extended 4 Locking extended 0 Consult Precautions page 27 before use, installation or service of MAC Valves..
18 R e m o t e a i r v a l v e s Series ISO Function Port size Flow (Max) Individual mounting Series - / /2" - /4" 6. C v valve only OPERATIONAL BENEFITS. Balanced spool, immune to variations of pressure. 2. Short stroke with high flow.. The piston (booster) provides maximum shifting forces. 4. Powerful return thanks to the combination of mechanical and air springs.. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 7. Low leakage rate. HOW TO ORDER SINGLE PRESSURE VALVES Air spring Single operator Double operator / Closed center / Open center 700 Internal MV-AB-B External MV-AB-B2 MV-AB-B22 MV-AB-B22 MV-AB-B2 DUAL PRESSURE VALVES 82 Air spring Single operator Double operator / Pressure center 600 Internal port MV-AB-B Internal port External MV-AB-B MV-AB-B MV-AB-B MV-AB-B Note : ISO valves are delivered w/o base. See page 27 for base code ISO ISO 2 ISO 27 Consult Precautions page 6 before use, installation or service of MAC Valves.
19 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% MONTHS Series ISO TECHNICAL DATA Fluid : Pressure range : Air signal pressure : Lubrication : Filtration : Temperature range : Flow (at 6 bar, ΔP=bar) : Leak rate : Compressed air, vacuum, inert gases Vacuum to 0 PSI Single operator and positions : 2 to 0 PSI main valve pressure Double operator : 0 to 0 PSI Not required, if used select a medium aniline point lubricant (between 80 F to 20 F) 40 µ 0 F to 20 F (-8 C to 0 C) /2" - /4 : (6. C v ) 00 cm /min Spare parts : Remote air operator : R-A004. Pressure seal between valve and base : 646. Mounting screw body to base (x4) : 46. DIMENSIONS Dimensions shown are metric (mm) ,4 46,0,0 27,0 /8 REMOTE PILOT 4, , 20, 49,0 49,0 68,0 4,0 40,0 22,0 4,,0,0 7,,0 2, ,0 2,0 70,0 Ø 8, -4 MTG. HOLES 9, 79,0,0 49,0 49,0 78,0 6,0 OPTIONAL BOTTOM PORTS 28 Consult Precautions page 6 before use, installation or service of MAC Valves.
20 D i r e c t s o l e n o i d a n d s o l e n o i d p i l o t o p e r a t e d v a l v e s Series ISO Individual mounting Series valve only Manifold mounting valve only 00 Air/spring return External pilot port Bonded flow seal spool Pilot air accumulator Manual operator series features Fastest available response time with patented Macsolenoid. No-stick operation is ensured by wiping action of unique MAC spool/bore combination. Balanced poppet pilot valve for high flow, precise repeatability, and consistent operation. Large spool piston for high shifting force even at minimum operating pressure Air/spring return for consistent shifting on single solenoid models. Patented virtually burn-out proof AC solenoid. Optional low wattage DC solenoids down to.0 watt. Various manual operators & electrical connectors are available. Muffled or threaded pilot exhaust ports. Internal of external pilot models available. 6 Consult Precautions page 64 before use, installation or service of MAC Valves ISO ISO 2 ISO MAC 2A MAC 20A MAC 00A
21 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% M O N T H S Series ISO VALVE CONFIGURATIONS AVAILABLE 2-Pos., single or double operators (solenoid or remote air). Single or dual pressure. -Pos., double operator-closed center, open center or pressure center (solenoid or remote air). Individual base. Internal pilot or external pilot (including a common external pilot or manifold models). Side porting and bottom porting options. *International Standards Organization ISO Common Base Interface (ISO Std. 99/) SPECIAL APPLICATION INSTRUCTIONS : On all models, energizing the "4" operator (solenoid or remote air) connects Port # to Cylinder Port #4 and energizing the "2" operator connects Port # to Cylinder Port #2. For the following special applications, additional piping considerations are required. EXTERNAL PILOT APPLICATIONS* - An External Pilot Supply is only required when the main valve pressure is less than.8 BARS on single operators (soleneoid or remote air) or 0.7 BARS on double solenoid valves only. In these cases, use an External Pilot model and supply a minimum of.8 BARS for single operators or a minimum of 0.7 BARS for double solenoid valves to either the "4" or "2" External Pilot Port of the valve base. VACUUM APPLICATIONS - Use an External Pilot model as described above and also connect the vacuum source to Port # & and leave Port# open to atmosphere on single pressure models. On two pressure models, reverse the single pressure piping. SELECTOR APPLICATIONS - Use an External Pilot Model as described above if both pressures are below the minimum, otherwise use an Internal Pilot model and connect the higher pressure to Port # and the lower pressure to either Port # or depending on which Cylinder Port is to be active. TWO PRESSURE APPLICATIONS - For Internal Pilot models specify the model number for connecting either port # or, whichever is to be the higher pressure, to the Internal Pilot supply. For external Pilot models, pipe as described above for "External Pilot Application." *Note: Bar = 4. PSIG 66 Consult Precautions page 64 before use, installation or service of MAC Valves
22 D i r e c t s o l e n o i d a n d s o l e n o i d p i l o t o p e r a t e d v a l v e s Series ISO Function Port size Flow (Max) Individual mounting & Manifold mounting Series - / /2 - /4 6. C v valve only operational benefits. Balanced spool, immune to variations of pressure. 2. Short stroke with high flow.. The piston (booster) provides maximum shifting forces. 4. Powerful return force thanks to the combination of mechanical and air springs.. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 7. Pilot valve with balanced poppet, high flow, short and consistent response times. 8. Long service life. how to order Single pressure valves Pilot air Single operator Double operator / Closed center / Open center Internal External MV-AB-A-PM-XXYZZ MV-AB-A2-PM-XXYZZ MV-AB-A2-PM-XXYZZ MV-AB-A22-PM-XXYZZ MV-AB-A2-PM-XXYZZ MV-AB-A22-PM-XXYZZ MV-AB-A-PM-XXYZZ MV-AB-A2-PM-XXYZZ 4 Dual pressure valves Pilot air Single operator Double operator / Pressure center o p t i o n s Internal port Internal port External SOLENOID OPERATOR MV-AB-A-PM-XXYZZ MV-AB-A-PM-XXYZZ MV-AB-A4-PM-XXYZZ XX Y ZZ * 67 MV-AB-A2-PM-XXYZZ MV-AB-A22-PM-XXYZZ MV-AB-A24-PM-XXYZZ MV-AB-A-PM-XXYZZ - For CNOMO pilot, consult factory. - For universal spool replace by 6 (2 position, sgl. pressure valves only) - For use with single pressure sandwich regulator, replace by. MV-AB-A-PM-XXYZZ MV-AB-A2-PM-XXYZZ MV-AB-A4-PM-XXYZZ XX Voltage Y Manual operator ZZ Electrical connection 20/60, 0/0 Non-locking JB Rectangular connector 2 240/60, 220/0 2 Locking JD Rectangular connector with light 22 24/60, 24/0 JA Square connector 9 24 VDC (2. W) JC Square connector with light VDC (7. W) BA Flying leads (8 ) 6 24 VDC (8. W) Note : Photo shown with JC connector. * Other options available, see page 7. Note : ISO valves are delivered w/o base. See page 28 for base code. Consult Precautions page 64 before use, installation or service of MAC Valves ISO ISO 2 ISO MAC 2A MAC 20A MAC 00A
23 00% 00% WARRANTY 8 O F P R O D U C T I O N T E S T E D 00% M O N T H S Series ISO technical data Fluid : Pressure range : Pilot pressure : Lubrication : Filtration : Temperature range : Flow (at 6 bar, P=bar) : Leak rate : Coil : Voltage range : Protection : Power : Response times : Compressed air, vacuum, inert gases Internal pilot : single operator and positions : 2-0 PSI double operator : 0-0 PSI External pilot : vacuum to 0 PSI Single operator and positions : 2-0 PSI Double operator : 0-0 PSI Not required, if used select a medium aniline point lubricant (between 80 F to 20 F) 40 µ 0 F to 20 F (-8 C to 0 C) /2" : (6. C v ), /4" : (6. C v ) 200 cm /min Epoxy encapsulated - class A wires - Continuous duty -% to +0% of nominal voltage Consult factory Inrush : 4.8 VA Holding : 0.9 VA = to 7. W 24 VDC (8. W) Energize : 8 ms De-energize : 20 ms 20/60 Energize : -2 ms De-energize : 9-28 ms Spare parts : Solenoid operator (power 4 W) : D-XXAA, cover mounting screws 206 and seal 624. Pilot valve : PME-XXYZZ, including seal 67. Pressure seal between valve and base : 646. Mounting screw valve to base (x4) : 46. Check valve : (+M-000). dimensions A Dimensions shown are metric (mm) B 9,9 6,2 24, ,0,0 27, ,,0 22,0 4,0 4,0 20, 20, ISO Individual mounting /8 EXTERNAL PILOT 49,0 49,0 68,0,0 40,0,0 7, 70,0 Ø 8, MTG. HOLES TYPE A B 2, , JA & JC JB & JD ,0 2,0,0 49,0 49,0 78,0 6,0 79,0 OPTIONAL BOTTOM PORTS 68 Consult Precautions page 64 before use, installation or service of MAC Valves
24 B a s e s a c c o r d i n g t o I S O 9 9 Series ISO Series ISO ISO 2 ISO HOW TO ORDER INDIVIDUAL BASE Port size Side ports Side & bottom ports Bottom cylinder ports 2 and 4. Bottom inlet port /2 NPTF MB-AB-22 MB-AB-22 MB-AB-222 MB-AB-224 /4 NPTF MB-AB-2 MB-AB-2 MB-AB-22 MB-AB-24 Options: MB-AB-XXXF Optional Integral Flow Controls 289 Consult Precautions page 64 before use, installation or service of MAC Valves
25 00% 00% WARRANTY 8 OF PRODUCTION TESTED 00% MONTHS Series ISO DIMENSIONS Dimensions shown are metric (mm) Individual ISO DIN 99/,0 40,0,0 7, 70,0 Ø 8, 4 MTG. HOLES 46,0,0 27,0 /8 EXTERNAL PILOT 2, , ,,0 22,0 4,0 4,0 20, 20, 49,0 49,0 2,0,0 49,0 49,0 78,0 6,0 9, 79,0 OPTIONAL BOTTOM PORTS 290 Consult Precautions page 64 before use, installation or service of MAC Valves
26 O p t i o n s O P T I O N S Codification table for voltages / Manual operator / Electrical connection / Wire length VALVE CODE - XX Y ZZ (-VV) 2 4 OPTIONS AVAILABLE FOR OPTIONS AVAILABLE FOR - valves type 00 Series - pilot valves "CNOMO" - valves type 200 Series - Pilot operated valves with pilots type 00 Series Series : ISO - ISO 2 - ISO. - MAC 2 - MAC 20 - MAC 00 - pilot operated valves with pilots type 200 Series Series : Pilot operated valves with pilots "CNOMO" Series : ISO - ISO2 - ISO 7 Consult Precautions page 64 before use, installation or service of MAC Valves
27 I n t r i n s i c a l l y S a f e V a l v e s Series ISO -2- MV-AC ISO MV-A2B ISO 2 MV-AB ISO MAC ISO valves are built to International Standards Organization (ISO) Std. 99/. They are available in sizes; ISO, 2 &. To select th ISO size required, insert the appropriate ISO number in the th position of the model code; EXAMPLE MV-AC for ISO, MV-A2B for ISO 2, or MV-AB for ISO. Bases and manifolds must be ordered separately from the table below. HOW TO ORDER SOLENOID PILOT OPERATED VALVES LESS BASE SINGLE PRESSURE VALVES SGL. OPERATOR AIR/SPRING RETURN DBL. OPERATOR 2-POSITION PILOT SUPPLY DBL. OPER. -POS. CLOSED CENTER DBL. OPER. -POS. OPEN CENTER MV-AXB-A-FM-AJA MV-AXB-A2-FM-AJA MV-AXB-A-FM-AJA MV-AXB-A2-FM-AJA MV-AXB-A22-FM-AJA MV-AXB-A2-FM-AJA Internal Pilot External Pilot External Pilot for use with Regulator MV-AXB-A2-FM-AJA MV-AXB-A22-FM-AJA MV-AXB-A2-FM-AJA MV-AXB-A-FM-AJA MV-AXB-A2-FM-AJA MV-AXB-A-FM-AJA DUAL PRESSURE VALVES SGL. OPERATOR AIR/SPRING RETURN DBL. OPERATOR 2-POSITION PILOT SUPPLY DBL. OPER. -POS. PRESSURE CENTER MV-AXB-A-FM-AJA MV-AXB-A-FM-AJA MV-AXB-A4-FM-AJA MV-AXB-A2-FM-AJA MV-AXB-A22-FM-AJA MV-AXB-A24-FM-AJA Int. Pilot-From Port Int. Pilot-From Port External Pilot MV-AXB-A-FM-AJA MV-AXB-A2-FM-AJA MV-AXB-A4-FM-AJA SOLENOID PILOT VALVE OPTIONS XX - XXYZZ XX PILOT EXHAUST XX DC VOLTAGE Y MANUAL OPERATOR ZZ EXTERNAL PLUG-IN ZZ ENCLOSURE FM Muffled exhaust FP Piped exhaust A 2 VDC (0.6 W) A6 24 VDC (0.6 W) 0 No operator Non-locking Recessed (std.) 2 Locking Recessed Non-locking Extended 4 Locking Extended JA Square without light (on solenoid) JB Rectangular without light (on solenoid) JE Square without light (on body) JF Rectangular without light (on body) AA JIC w//2" NPS Conduit BA Grommet CA Conduit /2" NPS CC Conduit /2" NPT (CSA Threads) BASE TABLE ISO TYPE PORT SIZE INDIVIDUAL BASE MANIFOLD BASE BSPP NPTF BSPP NPTF ISO /4" MB-AC-2 MB-AC-22 MM-AC-2 MM-AC-22 /8" MB-AC- MB-AC-2 MM-AC- MM-AC-2 ISO 2 /8" MB-A2B-2 MB-A2B-22 MM-A2B-2 MM-A2B-22 /2" MB-A2B- MB-A2B-2 MM-A2B- MM-A2B-2 ISO /2" MB-AB-2 MB-AB-22 MM-AB-2 N/A /4" MB-AB- MB-AB-2 MM-AB- N/A For manifold bases a common external pilot port is available. One connection only is required for all valves in the manifold whether single or double solenoid. Bottom ports are also available; consult factory for ordering information for these options. MANIFOLD FASTENING KIT For each gang, one kit is required. To order specify par number N Consult Precautions page 64 before use, installation or service of MAC Valves
28 O P T I O N S Used on valve series: 00,, 6, 700, 800, 900, 600, 600, 6600, 00, MVAC, MVA2B, MVAB, MAC2, MAC20, MAC00. - XX Y ZZ VOLTAGE. VOLTAGE (00 Serie type coil) 20/60, 0/ /60, 220/0 00/60, 00/0 200/60, 200 /0 6 0/ /60 2 2/0, 2/ /60, 24/0 2 2/60, 2/ /60, 42/0 26* 80/0, 440/0, 440/60, 480/ / /0, 20/0 48/0 6 6/60 B 24/ VDC (6 W) 24 VDC (4 W) 4 2 VDC (4 W) 2 VDC (6 W) 7 2 VDC (2. W) 9 24 VDC (2. W) 60 2 VDC (8. W) 6 24 VDC (8. W) 64 6 VDC (6 W) 6 2 VDC (7 W) VDC (.8 W) VDC (7. W) VDC (6.4 W) 69* 220 VDC (8.7 W), 20 VDC (.2 W) 7 90 VDC (8.8 W) 76* 00 VDC (6.9 W) 84* 2 VDC (0.9 W) 87* 24 VDC (7. W) 88* 2 VDC (7.4 W) 89* 6 VDC (8.8 W) VDC (8.2 W) 9* 6 VDC (0.6 W) VDC (6. W) 94 VDC (7 W) 9 8 VDC (6.4 W) A 24 VDC ( W) A2 2 VDC ( W) A 9 VDC ( W) MOD. DD0 : Protection diode (DC) - MAX. 8.W MOD. MOV : Protection varistor (AC) - MAX. 8.W * Voltages are CLSF only Used on valve series: 200, 7, 8, 9.. VOLTAGE (200 Serie type coil) - XX Y ZZ VOLTAGE 20/60, 0/0, 24 VDC (6 W) 2 240/60, 220/0 00/60, 00/ /60, 200/0 20 6/60 2 2/ /60, 24/0 2 2/60, 2/ /60, 42/ / /60, 440/ / / / /0 0/60, 0/0 2 20/60, 0/0 600/ /0 48/ VDC (6 W) 24 VDC (4. W) 2 24 VDC (2. W) 24 VDC (.0 W) 2 VDC (6 W) 7 2 VDC (2. W) 8 48 VDC (2. W) 60 2 VDC (9. W) 6 24 VDC (8. W) 64 6 VDC (8. W) 6 2 VDC (0 W) VDC (. W) VDC (0. W) VDC (2. W) VDC (9.2 W) 7 8 VDC (8.2 W) VDC (2 W) 7 98 VDC (0 W) VDC (. W) 7 90 VDC (. W) VDC (9 W) VDC (0 W), 20 VDC (.6 W) 78* 24 VDC (24 W) 80 VDC (0.6 W) VDC (. W) 8 VDC (8. W) 84 2 VDC (0 W) 86 6 VDC ( W) 9* 2 VDC (24 W) 8 Consult Precautions page 64 before use, installation or service of MAC Valves
29 O p t i o n s O P T I O N S 2. MANUAL OPERATOR (Common options for 00 & 200 Series type coils) - XX Y ZZ MANUAL OPERATOR 0 No operator * No Operator with Light Non-locking recessed 6* Non-Locking Recessed with Light 2 Locking recessed 7* Locking Recessed with Light Non-locking extended 8* Non-Locking Extended with Light 4 Locking extended 9* Locking Extended with Light * Lights used with AA electrical connection. ELECTRICAL CONNECTION (00 Serie type coil) - XX Y ZZ ELECTRICAL CONNECTION AA Wiring box with /2" NPS conduit BA Flying leads CA /2" NPS conduit CC /2" NPT conduit FA Military type 2 PIN GA Military type PIN HA AA with ground wire JA* Square connector JB Rectangular connector JC* Square connector with light JD Rectangular connector with light JE Square connector on top (ISO2, ISO) JF Rectangular connector on top (ISO, ISO2, ISO) JG JE with light JH JF with light JJ Square connector, male only JM Rectangular connector, male only MA Electrical common conduit (00 Series-Manifold/900 Series) MB Electrical common conduit (00 Series-Stacking/700 Series) NA CA with ground wire NC CC with ground wire RA /8" NPS conduit * Not to be used with 00, 800 and 900 Series manifold mounting. ELECTRICAL CONNECTION (200 Serie type coil) - XX Y ZZ ELECTRICAL CONNECTION AA Wiring box with /2" NPS conduit BA Flying leads CA /2" NPS conduit CC /2" NPT conduit EA Explosion proof (200 Series) EA Explosion proof (7, 8 & 9 Series) FA Military type 2 PIN GA Military type PIN HA AA with ground wire JA* Square connector JC Square connector with light JJ Square connector, male only NA CA with ground wire NC CC with ground wire 9 Consult Precautions page 64 before use, installation or service of MAC Valves
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