PRODUCTCATALOGUE MIG/MAG TIG LASER MANUAL AUTOMATION

Transcription

1 PRODUCTCATALOGUE 2017 MIG/MAG TIG LASER MANUAL AUTOMATION

2 DINSE ESS YOUR STRONG PARTNER IN LIVE TO WELD. This is more than just some fancy slogan to us: Our staff of 200 have a true love of welding work - and they have been doing it for more than 60 years. Would you like to know what passion looks like at DINSE ESS? Our warehouse clerk offers one example, putting together each wear part for your order personally. Or one of our production employees, bending an automated welding torch you requested to just the right angle by hand. Or even our employee in Purchasing who is devoted to finding the highest quality raw materials for our products day in and day out. IN SHORT: WE GIVE OUR BEST EVERY DAY TO GIVE YOU THE PERFECT RESULT DINSE ESS. Two proven brands, one strong corporate group: DINSE has locations in Germany and around the globe and is one of the leading developers and manufacturers of systems for manual, robot-based and automated welding. ESS Welding develops and produces high-performance inverter systems for professional MIG/ MAG and TIG welding applications. As a combination of DINSE and ESS, we are your dependable system partner for every aspect of the welding process. Copyright 2017 DINSE G.m.b.H., Hamburg. Any type of copying, including translation, even as excerpts, is not permitted without the written consent of DINSE G.m.b.H.; this includes reproduction and the use of electronic systems for storage, processing or publication. All brands named in this catalog are the property of their respective owners. Conditions: For printing errors, we assume no liability. Our terms and conditions of delivery and sale, see Our terms and conditions apply to all orders and their execution. Your purchase conditions are only binding for us if and when we acknowledge in writing for the particular contract.

3 TABLE OF CONTENTS MIG/MAG MANUAL 01 BLACKline Torch sets Separable versions Separable versions for PUSH-PULL Fixed versions for PUSH-PULL BLACKline PUSH-PULL System Fume extraction systems Accessories for Blackline torch sets MIG/MAG AUTOMATION 02 Torch heads MIG/MAG Torch brackets Shock sensors Torch sets for robotic and automatic applications Rotary interfaces ECO.torch and REVO.torch Torch sets for hollow shaft robots LITE.torch Torch sets for hollow shaft robots T. Connector Power sources - System components TIG AUTOMATION 03 Torch heads TIG Torch brackets Shock sensors Torch sets TIG separable versions SYSTEM COMPONENTS 04 Wire feeders Front drives Wire feed system suprafeed Controls Tool storage systems Torch cleaning stations TOOLS and ACCESSORIES 05 Accessories Tools Measuring units Testing equipment Electrode holder Dimension sheet DINSE cable connectors 06 Cable sockets and Cable plugs Panel sockets and Panel plugs Reductions plug Cable joint socket and Cable joint plug

4 01 Contents Blackline Torch sets (up to 250 A) MS/MG 230 Blackline Torch sets separable version MDW Blackline Torch sets (up to 300 A) MS/MG/MC Blackline Torch sets (up to 350 A) MS/MG/MC 340C SA 18 Blackline Torch sets separable version MDW Blackline Torch sets PUSH-PULL (up to 300 A) MPW Blackline Torch sets (up to 350 A) MF 340C SA 32 Blackline Torch sets Z-230 (up to 270 A) MSZ Blackline Torch sets Z-330 (up to 400 A) MSZ/MGZ/MCZ Blackline Torch sets Z-304 (uo to 500 A) MSZ/MCZ Blackline Torch sets Z-305 (up to 550 A) MSZ/MCZ Blackline Torch sets Z-306 (up to 550 A) MSZ/MCZ MPZ MPZ (up to 250 A) (up to 300 A) Blackline Torch sets Z-304 PUSH-PULL (up to 500 A) Torch sets (For applications with SATZ connection) Blackline Torch sets Z-330 SATZ 6 MSZ/MGZ/MCZ 330 SATZ 66 (up to 400 A) Blackline Torch sets Z-304 SATZ (up to 500 A) MSZ/MCZ 304 SATZ 68 Blackline Torch sets Z-305 SATZ (up to 550 A) MSZ/MCZ 305 SATZ 70 01I4 SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

5 01 Contents Fume extraction systems for torch sets External retrofitting-sets Integrated versions ZA 300 EX 74 Torch sets (up to 250 A) MR Torch sets (up to 300 A) MR Torch sets (up to 350 A) MR 340C SA 84 Torch sets Z-230 (up to 270 A) MRZ Torch sets Z-330 (up to 400 A) MRZ Torch sets Z-350 (up to 450 A) MRZ Torch sets Z-304 (up to 500 A) MRZ Torch sets Z-305 (up to 550 A) MRZ Torch sets Z-330 (up to 400 A) MMZ Torch sets Z-304 (up to 500 A) MMZ Torch sets Z-306 (up to 550 A) MMZ Accessories for Blackline Torch sets Gas nozzles 111 Torches for robotic- and automatic applications 01I5 SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

6 BLACKline Torch sets MS/MG 230 (up to 250A) Properties Flexible supply hose Bend protection at the torch and the plug Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Options: Diameter reduced gas nozzle Design with handle type MS Design with handle type MG Application Non- and low alloyed steels High alloyed steels Small to medium material thicknesses Technical data (DIN EN ): duty cycle CO 2 : 250A/60% Mixed gas: 200A/60% Wire diameter: mm 3 45 I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MS Torch set 4.00 m DIX MS Torch set 3.00 m DIX MG Torch set 4.00 m DIX MG Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I6

7 BLACKline Torch sets MS/MG Gas nozzle ø 11 mm DIX TRR Gas nozzle ø 13 mm DIX TR Gas nozzle ø 16 mm DIX TR Contact tip M6 x 24 mm DIX 3-1-_._ Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Tip adapter M6 DIX 4-1-L Tip adapter M6 DIX 4-1-K Insulating sleeve DIX Torch neck DIX Trigger DIX Micro switch DIX Handle DIX S Handle DIX G Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX , tip adapter DIX 4-1-L and liner DIX DS 4/1.8. Variants deviating of the standard fittings on request. 01I7

8 BLACKline Torch sets MS/MG 230 Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLM Gas hose DIX VL Binary cable DIX VLM Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I8

9 BLACKline Torch sets MS/MG 230 Plug 4 5 A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCME 230 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. Description Part name Part number A Plug DIX KCME B Plug DIX KCME 230 SA C Plug DIX KCME 230 N Reduction sleeve DIX ME 300 RH Fixing ring DIX HR Plug housing DIX ME 300 SG Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SE Plug insert DIX ME 300 SA Clamp sleeve, DIX 27-2 MAP without block for capillary liner 8 Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug housing DIX ME 600 SGN Sealing cap, no shown DIX DK Round plug connector DIX CS 600 SGN Plug insert DIX ME 300 N I9

10 BLACKline Torch sets MDW 300 (up to 250A) Torch heads MWS/MWL Properties Torch heads can be changed quickly 360 revolving torch heads Flexible supply hose Bend protection at the plug view Gas nozzle with rugged traprzoidal thread Optimum gas coverage by recessed contact tip Gasreduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Application Non- and low alloyed steels High alloyed steels Small to medium material thicknesses Technical data (DIN EN ): duty cycle CO 2 : 250A/60% Mixed gas: 200A/60% Wire diameter: mm I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Torch head long DIX MWS Torch head short DIX MWL Torchset, without torch head 3.00 m DIX MDW Torchset, without torch head 4.00 m DIX MDW Liner ø 1.8 mm/3.5 mm DIX DS 4/ Liner ø 1.8 mm/4.5 mm DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I10

11 Torch heads MWS/MWL Gas nozzle ø 11 mm DIX TRR Gas nozzle ø 13 mm DIX TR Gas nozzle ø 16 mm DIX TR Contact tip M6 x 24 mm DIX 3-1-_._ Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Tip adapter M6 DIX 4-1-L Tip adapter M6 DIX 4-1-K Insulating sleeve DIX Torch neck 45 long DIX WS Torch neck 45 short DIX WL Torch connection DIX 15-2 DW Handle DIX D Micro switch DIX Trigger DIX Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX and tip adapter DIX 4-1-L. Variants deviating of the standard fittings on request. 01I11

12 BLACKline Torch sets MDW 300 Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLM Gas hose DIX VL Binary cable DIX VLM Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I12

13 BLACKline Torch sets MDW 300 Plug A B C I N F O 1 2 You need a Power Pin / Power Pin Set for the compact plug DIX KCME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. Description Part name Part number A Plug DIX KCME B Plug DIX KCME 330 SA C Plug DIX KCME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX ME 300 SG Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SE Plug insert DIX ME 300 SA Clamp sleeve, DIX 27-2 MAP without block for capillary liner 8 Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug housing DIX ME 600 SGN Plug connector DIX CS 600 SGN Plug insert DIX ME 300 N Sealing cap, no shown DIX DK I13

14 BLACKline Torch sets MS/MG/MC 330 (up to 300A) Properties Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Application Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Small to medium material thicknesses Technical data (DIN EN ): duty cycle CO 2 : 300A/60% Mixed gas: 270A/60% Wire diameter: mm 52 1 Design with handle type MS Design with handle type MG Design with handle type MC I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MS Torch set 4.00 m DIX MS Torch set 3.00 m DIX MG Torch set 4.00 m DIX MG Torch set 3.00 m DIX MC Torch set 4.00 m DIX MC Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I14

15 BLACKline Torch sets MS/MG/MC Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX 4-2-K M Tip adapter M8 DIX 4-2-K M Insulating sleeve DIX Torch neck 52 DIX Trigger DIX 9-2 C Handle DIX C Handle DIX S Handle DIX G Trigger DIX Micro switch DIX Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M8, tip adapter DIX 4-2-K M8 and Liner DIX DS 4/1.8. Variants deviating of the standard fittings on request. 01I15

16 BLACKline Torch sets MS/MG/MC 330 Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLM Gas hose DIX VL Binary cable DIX VLM Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I16

17 BLACKline Torch sets MS/MG/MC 330 Plug A B C I N F O 1 2 You need a Power Pin / Power Pin Set for the compact plug DIX KCME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. Description Part name Part number A Plug DIX KCME B Plug DIX KCME 330 SA C Plug DIX KCME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX ME 300 SG Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SE Plug insert DIX ME 300 SA Clamp sleeve, DIX 27-2 MAP without block for capillary liner 8 Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug housing DIX ME 600 SGN Plug connector DIX CS 600 SGN Plug insert DIX ME 300 N Sealing cap, no shown DIX DK I17

18 BLACKline Torch sets MS/MG/MC 340C SA (up to 350A) Properties Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminare gas flow and design of the tip adapter Design with coaxial cable Assembly and repair friendly Design with handle type MS Design with handle type MG Tooless replacing of switch Application Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Design with handle type MC Small to medium thicknesses Technical data (DIN EN ): duty cycle CO 2 : 350A/60% Mixed gas: 300A/60% Wire diameter: mm Application sample I18 1 Torch set 3.00 m DIX MS 340C-3 SA Torch set 4.00 m DIX MS 340C-4 SA Torch set 3.00 m DIX MG 340C-3 SA Torch set 4.00 m DIX MG 340C-4 SA Torch set 3.00 m DIX MC 340C-3 SA Torch set 4.00 m DIX MC 340C-4 SA Liner ø 2.2 mm/3.3 m DIX DSC 4.5/ Liner ø 2.2 mm/4.4 m DIX DSC 4.5/ Variants deviating of the standard fittings on request. Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.

19 BLACKline Torch sets MS/MG/MC 340C SA Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX GS 300 M Tip adapter M8 DIX GS 300 M Insulating sleeve DIX IH Torch neck 45 DIX C Torch neck 52 DIX C Support ring DIX H SR Cap, no shown DIX H C Housing, with pos. 13 DIX HS Switch DIX S Housing, with pos. 13 DIX HC Fixing ring DIX HR Fillet blind, H/C, no shown Housing DIX HG Trigger DIX Microswitch DIX 8-2 CG Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M6, tip adapter DIX GS 300 M6 and liner DIX DSC 4.5/2,2. Variants deviating of the standard fittings on request I19

20 BLACKline Torch sets MS/MG/MC 340C SA Basic torch set MX 300C SA 1 2 A Torch view Plug view A Basic torch set DIX MX 300C- SA Bend protection 50 qmm DIX BPC Coaxial cable 3.0 m DIX VLM 300C Coaxial cable 4.0 m DIX VLM 300C Enter the required length of the basic torch set, e.g.: 31 = 3.0 m or 41 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I20

21 DIX MF / MG / MS 340 C The new generation: Price-performance ratio just doesn t get any better. perfect combination of ergonomics and cost-effectiveness maximum efficiency newly designed handle flexible supply hose outstanding component access DINSE sets new standards. 01I21

22 BLACKline Torch sets MDW 300 (up to 300A) Torch heads MWS/MWL Properties Torch heads can be changed quickly 360 revolving torch heads Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gasreduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Application Non- and low alloyed steel High alloyed steels Copper alloyed for the MSG brazing Small to medium material thicknesses Technical data (DIN EN ): duty cycle CO 2 : 300A/60% Mixed gas: 270A/60% Wire diameter: mm I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Torch head long DIX MWS Torch head short DIX MWL Torch set without torch head 3.00 m DIX MDW Torch set without torch head 4.00 m DIX MDW Liner ø 1.8 mm/3.5 mm DIX DS 4/ Liner ø 1.8 mm/4.5 mm DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I22

23 Torch heads MWS/MWL Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX 4-2-K M Tip adapter M8 DIX 4-2-K M Insulating sleeve DIX Torch neck 45 long DIX WS Torch neck 45 short DIX WL Torch connection DIX 15-2 DW Handle DIX D Micro switch DIX Trigger DIX Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm.. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M8 and tip adapter DIX 4-2-K M8. Variants deviating of the standard fittings on request. 01I23

24 BLACKline Torch sets MDW 300 Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLM Gas hose DIX VL Binary cable DIX VLM Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I24

25 BLACKline Torch sets MDW 300 Plug A B C I N F O 1 2 You need a Power Pin / Power Pin Set for the compact plug DIX KCME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. Description Part name Part number A Plug DIX KCME B Plug DIX KCME 330 SA C Plug DIX KCME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX ME 300 SG Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SE Plug insert DIX ME 300 SA Clamp sleeve, DIX 27-2 MAP without block for capillary liner 8 Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug housing DIX ME 600 SGN Plug connector DIX CS 600 SGN Plug insert DIX ME 300 N Sealing cap, no shown DIX DK I25

26 BLACKline Torch sets MPW 300 PUSH-PULL (up to 300A) Torch heads MWS/MWL Properties Torch heads can be changed quickly 360 revolving torch heads Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gasreduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Exact wire feeding by integrated powerful Dinse wire feeder Integrated remote control Application Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Small to medium material thicknesses I N F O Technical data (DIN EN ): duty cycle CO 2 : 300A/60% Mixed gas: 270A/60% Wire diameter: mm Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 01I26 1 Torch head long DIX MWS Torch head short DIX MWL Torch set without torch head 4.00 m DIX MPW Torch set without torch head 8.00 m DIX MPW With integrated wire feeder and remote control, without drive roll. 4 Liner ø 2.2 mm/0.3 m DIX DSH Drive roll ø 1.0 mm DIX / Liner ø 2.4 mm/4.5 m DIX DS 4/ Liner ø 2.4 mm/8.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. In Chapter 4 System Components you will find the suitable PUSH-PULL control.

27 Torch heads MWS/MWL Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX 4-2-K M Tip adapter M8 DIX 4-2-K M Insulating sleeve DIX Torch neck 45 long DIX WS Torch neck 45 short DIX WL Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M8 and tip adapter DIX 4-2-K M8. Variants deviating of the standard fittings on request. 01I27

28 BLACKline Torch sets MPW 300 PUSH-PULL Description Part name Part number 1 Torch connection DIX 15-2 PW Clamp sleeve DIX SH Connection block DIX Pressure system DIX Stirrup lock DIX Drive roll, for steel DIX 32-2-_._/_._ Drive roll, for aluminium alloy DIX 32-2-_._/_._ A Supply hose connection DIX 36-2 P Handle DIX P Cover DIX Potentiometer DIX KΩ ROT Rubber cover DIX Gear motor DIX 38-2 P Trigger DIX P Micro switch DIX Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. 01I28

29 BLACKline Garnituren MPW 300 PUSH-PULL Versorgungsleitung A Torch view Plug view Description Part name Part number A Supply hose DIX VLMP Gas hose DIX VL Binary cable DIX VLM Control wire DIX VLM Control wire, 5 pins DIX Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 40 = 4.0 m or 80 = 8.0 m. Standard lengths: 4.0 m and 8.0 m. 01I29

30 BLACKline Torch sets MPW 300 PUSH-PULL Plug A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCMEP 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. Description Part name Part number A Plug DIX KCMEP B Plug DIX KCMEP 330 SA C Plug DIX KCMEP 330 N I30 1 Cable plug DIX 41-2-TUCHEL 5P (Other cable plugs on request.) 2 Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX ME 300 SGP Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SE Plug insert DIX ME 300 SA Clamp sleeve, DIX 27-2 MAP without block for capillary liner 9 Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug housing DIX ME 600 SGN Plug connector DIX CS 600 SGN Plug insert DIX ME 300 N Sealing cap, no shown DIX DK

31 DIX KC 300 N / DIX KCZ 600 N with POWER PIN The universal compact plug with brain. reliable connection between torch set and wire feeder no structural changes required only one interface easy handling optimal current transfer through exchangeable POWER PINS compatible with common systems Dinse - flexible in every regard. 01I31

32 BLACKline Torch sets MF 340C SA (up to 320A) Properties Flexible supply hose Setting of the welding performance in UP/DOWN operation Recall of the stored working points or welding programs directly at the welding gun Retrofit of various control modules for individual welding applications possible Assembly and repair friendly Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminare gas flow and design of the tip adapter Design with coaxial cable Application 45 Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Small to medium thicknesses 1 2 Application sample Technical data (DIN EN ): duty cycle CO 2 : 350A/60% Mixed gas: 300A/60% Wire diameter: mm Hint: Specify the cable plug and the pin assignment of the interface of the power source, when ordering a torch set. Board Cable plug + Application sample 1 Torch set 3.00 m DIX MF 340C-3 SA/ _ _31 Torch set 4.00 m DIX MF 340C-4 SA/ _ _41 3 Liner ø 2.2 mm/3.3 m DIX DSC 4.5/ Liner ø 2.2 mm/4.4 m DIX DSC 4.5/ I32 _ To configure the torch set, enter the appropriate board, the cable plug and the pin assignment of the interface of the power source. Variants deviating of the standard fittings on request. Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.

33 Accessories BLACKline Torch sets MF 340C SA Tuchel 7 pins Tuchel 12 pins Burndy 19 pins Burndy 23 pins Amphenol 14 pins DMS 3106A P Binder Serie PE Amphenol Serie C PE Amphenol Tuchel 126D 9 pins MIL-C pins Description Input signal Part name Part number 1 Board, compl. 1 Potentiometer DIX H MF 1P Board, compl. 2 Potentiometer DIX H MF 2P Board, compl. 2 Push-button DIX H MF 2T Board, compl. 2 Push-button / DIX H MF 2T 7S Segment display 5 Board, compl. 4 Push-button DIX H MF 4T Application 6 Cable plug, 7 pins Jäckle, OTC USA DIX 41-2-TUCHEL 7P Cable plug, 12 pins ESS DIX 41-2-TUCHEL 12P Cable plug, 19 Pins EWM, Oerlikon DIX 41-2-UTG 19P Cable plug, 23 Pins DINSE, ESAB DIX 41-2-UTG 23P Cable plug, 6 Pins ESS DIX TYP 693/6POL GERADE Cable plug, 9 Pins Fronius, Castolin DIX DV-37-9/VL Cable plug, 14 pins Cloos, Dalex DIX AMPH. 14 POL Cable plug, 17 pins Cloos, Lorch DIX DV-37-17/VL-C Cable plug, 12 pins Lincoln DIX MIL-C / Other boards and cable plugs on request. 01I33

34 BLACKline Torch sets MF 340C SA Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX GS 300 M Tip adapter M8 DIX GS 300 M Insulating sleeve DIX IH Torch neck 45 DIX C Support ring DIX H SR Housing, compl. with pos. 12 DIX H MF Fixing ring DIX HR Switch, S1 DIX S Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M6, tip adapter DIX GS 300 M6 and liner DIX DSC 4.5/2,2. Variants deviating of the standard fittings on request. 01I34

35 BLACKline Torch sets MF 340C SA Supply hose A Torch view B 4 Plug view A Supply hose DIX VLMF 300C Control wire 8.00 m Coaxial cable DIX VLM 300C Cover hose DIX VLMF 230C Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengthss: 3.0 m and 4.0 m. B Basic torch set DIX MXF 300C-_ SA _1 Composed of: Coaxial cable, clamp nut and SAZ connection 4 Clamp nut DIX 28-2 SA Enter the required length of the basic torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengthss: 3.0 m and 4.0 m. 01I35

36 BLACKline Torch sets MSZ 230 (up to 270A) Properties Flexible supply hose Bend protection at the torch and the plug Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Design with handle type MS Options: Diameter reduced gas nozzle Reduced gas nozzle Application 45 Non- and low alloyed steels High alloyed steels Small to medium material thicknesses Technical data (DIN EN ): duty cycle CO 2 : 270A/60% Mixed gas: 250A/60% Wire diameter: mm 1 2 I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MSZ Torch set 4.00 m DIX MSZ Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I36

37 BLACKline Torch sets MSZ Gas nozzle ø 11 mm DIX TRR Gas nozzle ø 13 mm DIX TR Gas nozzle ø 16 mm DIX TR Contact tip M6 x 24 mm DIX 3-1-_._ Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Tip adapter M6 DIX 4-1-L Tip adapter M6 DIX 4-1-K Insulating sleeve DIX Torch neck 45 DIX Z Handle DIX S Trigger DIX Micro switch DIX Enter the required wire diameter, eg.: 08 = 0.8 mm or 10 = 1.0 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX , Sockel DIX 4-1-K and liner DIX DS 4/1.8. Variants deviating of the standard fittings on request. 01I37

38 BLACKline Torch sets MSZ 230 Supply hose A Torch - view Plug - view Description Part name Part number A Supply hose DIX VLMZ Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I38

39 BLACKline Torch sets MSZ 230 Plug A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug DIX KCZME 330 Z B Plug DIX KCZME 330 SAZ C Plug DIX KCZME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug connector DIX CS 600 SGN Plug housing DIX ME 600 SGN Plug insert DIX ME 600 N I39

40 BLACKline Torch sets MSZ/MGZ/MCZ 330 (up to 400A) Properties Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Design with handle typ MSZ Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Application Design with handle typ MGZ Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Aluminium-, magnesium- and nickel alloys Small to medium material thicknesses Technical dada (DIN EN ): duty cycle CO 2 : 400A/60% Mixed gas: 320A/60% Wire diameter: mm Design with handle typ MCZ Options: Handle with switch on top I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 01I40 1 Torch set 3.00 m DIX MSZ Torch set 4.00 m DIX MSZ Torch set 3.00 m DIX MGZ Torch set 4.00 m DIX MGZ Torch set 3.00 m DIX MCZ Torch set 4.00 m DIX MCZ Liner ø 2.2 mm/3.5 m DIX DS 4/ Liner ø 2.2 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.

41 BLACKline Torch sets MSZ/MGZ/MCZ Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX 4-2-K M Tip adapter M8 DIX 4-2-K M Insulating sleeve DIX Torch neck 52 DIX Z Trigger DIX 9-2 C Handle DIX C Handle DIX S Handle DIX G Trigger DIX Micro switch DIX Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX TR, contact tip DIX M8, Sockel DIX 4-2-K M8 and liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I41

42 BLACKline Torch sets MSZ/MGZ/MCZ 330 Supply hose A Torch - view Plug - view Description Part name Part number A Supply hose DIX VLMZ Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I42

43 BLACKline Torch sets MSZ/MGZ/MCZ 330 Plug A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug DIX KCZME 330 Z B Plug DIX KCZME 330 SAZ C Plug DIX KCZME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug connector DIX CS 600 SGN Plug housing DIX ME 600 SGN Plug insert DIX ME 600 N I43

44 BLACKline Torch sets MSZ/MCZ 304 (up to 500A) Properties Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminare gas flow and design of the gas diffusor No gas loss due to separate shield gas feed Design with handle typ MSZ Application Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Aluminum-, magnesium- and nickel alloys Medium to large material thicknesses Design with handle typ MCZ Technical data (DIN EN ): CO 2 : Mixed gas: Wire diameter: Dual-circuit liquid cooled duty cycle 500A/60% 450A/60% mm 3 45 I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MSZ Torch set 4.00 m DIX MSZ Torch set 3.00 m DIX MCZ Torch set 4.00 m DIX MCZ Liner ø 2.2 mm/3.5 m DIX DS 4/ Liner ø 2.2 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I44

45 BLACKline Torch sets MSZ/MCZ Gas nozzle ø 13 mm DIX Gas nozzle ø 15 mm DIX Gas nozzle ø 18 mm DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX Torch neck 45 DIX Z Trigger DIX S Micro switch DIX Handle DIX S Trigger DIX C Handle DIX C Enter the required wire diameter, e.g.: 10 = 1.0 mm, 12 = 1.2 mm or 16 = 1.6 mm. Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX , contact tip DIX M8 and liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I45

46 BLACKline Torch sets MSZ/MCZ 304 Supply hose A Torch - view Plug - view Description Part name Part number A Supply hose DIX VLMZ Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I46

47 Spare parts und wear parts BLACKline Torch sets MSZ/MCZ 304 Plug A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug DIX KCZME 330 Z B Plug DIX KCZME 330 SAZ C Plug DIX KCZME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug connector DIX CS 600 SGN Plug housing DIX ME 600 SGN Plug insert DIX ME 600 N I47

48 BLACKline Torch sets MSZ/MCZ 305 (up to 550A) Properties High duty cycle due to improved cooling of the gas nozzle Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the gas diffusor No gas loss due to separate shield gas feed Design with handle typ MSZ Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium,- copper- and nickel alloys Large material thicknesses Technical data (DIN EN ): CO 2 : Mixed gas: Wire diameter: 45 Dual-circuit liquid cooled duty cycle 550A/60% 500A/60% mm 1 2 Design with handle typ MCZ Reduced gas nozzle Gas nozzle with screw adapter DIX SAD 5700 (Accessories for BLACKline torch sets) 3 45 I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MSZ Torch set 4.00 m DIX MSZ Torch set 3.00 m DIX MCZ Torch set 4.00 m DIX MCZ Liner ø 2.2 mm/3.5 m DIX DS 4/ Liner ø 2.2 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I48

49 BLACKline Torch sets MSZ/MCZ Gas nozzle ø 17 mm DIX Gas nozzle (plug-in type) ø 17 mm DIX OG Gas nozzle ø 21 mm DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX K Torch neck 45 DIX Z Trigger DIX S Micro switch DIX Handle DIX S Trigger DIX C Handle DIX C Enter the required wire diameter, e.g.: 12 = 1.2 mm, 16 = 1.6 mm or 20 = 2.0 mm. Cooling jacket with screw adapter DIX SAD 5700 for direct liquid cooling for extreme cases of application. The order designation you will find at Accessories for BLACKline torches at the end of this chapter. Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 17 mm, gas nozzle DIX , contact tip DIX M8, gas diffusor DIX K, liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I49

50 BLACKline Torch sets MSZ/MCZ 305 Supply hose A Torch - view Plug - view Description Part name Part number A Supply hose DIX VLMZ Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I50

51 BLACKline Torch sets MSZ/MCZ 305 Plug A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug DIX KCZME 330 Z B Plug DIX KCZME 330 SAZ C Plug DIX KCZME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug connector DIX CS 600 SGN Plug housing DIX ME 600 SGN Plug insert DIX ME 600 N I51

52 BLACKline Torch sets MSZ/MCZ 306 (up to 550A) Properties Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Options: UP/DOWN switch for infinitely variable control of welding performance, LCD display Memory switch for working points or welding programs, LCD display Design with handle typ MSZ Design with handle typ MCZ Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium-, copper- and nickel alloys Large material thicknesses Technical data (DIN EN ): Dual-circuit liquid cooled duty cycle CO 2 : 550A/60% Mixed gas: 500A/60% Wire diameter: mm 1 Design with handle type MSZ push-button on top and cooling jacket with gas nozzle Gas nozzle with cooling jacket DIX KM 100 (Accessories for BLACKline torch sets) I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 01I52 1 Torch set 3.00 m DIX MSZ Torch set 4.00 m DIX MSZ Torch set 3.00 m DIX MCZ Torch set 4.00 m DIX MCZ Liner ø 2.2 mm/3.5 m DIX DS 4/ Liner ø 2.2 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.

53 BLACKline Torch sets MSZ/MCZ Gas nozzle Outside diameter reduced ø 15 mm DIX AR Gas nozzle ø 15 mm DIX A Gas nozzle ø 18 mm DIX A Insulator For gas nozzle type A DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Contact tip ø 8 x 45 mm DIX 3-2-_._ SR Tip adapter M8 DIX GS 2-M Clamp nut DIX 4-2-MAS Gas diffusor DIX Screw adapter DIX SAD 2-404/ Torch neck 45 DIX Z Handle DIX S Trigger DIX C Handle DIX C Trigger DIX S Micro switch DIX Enter the required wire diameter, e.g.: 12 = 1.2 mm or 16 = 1.6 mm Standard equipment for wire diameter 1.2 mm steel, gas nozzle DIX A with screw adapter DIX SAD 2-404/540, contact tip DIX M8, tip adapter DIX GS 2-M8, liner DIX DS 4/2.2. Cooling jacket with direct liquid cooling for extreme cases of application. The order designation you will find at Accessories for BLACKline torches at the end of this chapter. Variants deviating of the standard fittings on request. 01I53

54 BLACKline Torch sets MSZ/MCZ 306 Supply hose A Torch - view Plug - view Description Part name Part number A Supply hose DIX VLMZ Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I54

55 BLACKline Torch sets MSZ/MCZ 306 Plug A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug DIX KCZME 330 Z B Plug DIX KCZME 330 SAZ C Plug DIX KCZME 330 N Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug connector DIX CS 600 SGN Plug housing DIX ME 600 SGN Plug insert DIX ME 600 N I55

56 BLACKline Torch sets MPZ 304 PUSH-PULL (up to 500A) Properties Flexible supply hose Bend protection at the plug view Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminare gas flow and design of the gas diffusor No gas loss due to separate shield gas feed Exact wire feeding by integrated powerful Dinse wire feeder Integrated remote control Integrated wire feeder and remote control, without drive rolls To transport over long distances Applications Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Aluminum-, magnesium- and nickel alloys Medium to large material thicknesses Technical data (DIN EN ): CO 2 : Mixed gas: Wire diameter: Dual-circuit liquid cooled duty cycle 500A/60% 450A/60% mm I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 01I56 1 Torch set 4.00 m DIX MPZ Torch set 8.00 m DIX MPZ With integrated wire feeder and remote control, without drive roll 2 Distance sleeve DIX DSH Capillary liner ø 2.2 mm/0.3 m DIX DSK Drive roll ø 1.2 mm A DIX /1.2 A Capillary liner ø 2.9 m/4.5 m DIX DSK Capillary liner ø 2.9 m/8.5 m DIX DSK Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. In Chapter 4 System Components you will find the suitable PUSH-PULL control.

57 Torch type MPZ 304 PUSH-PULL Gas nozzle ø 13 mm DIX Gas nozzle ø 15 mm DIX Gas nozzle ø 18 mm DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX Torch neck 45 DIX PLZ Enter the required wire diameter, e.g.: 10 = 1.0 mm, 12 = 1.2 mm or 16 = 1.6 mm. Standard equipment for wire diameter 1.2 mm aluminum alloy with gas nozzle DIX , contact tip DIX M8. Variants deviating of the standard fittings on request. 01I57

58 BLACKline Torch sets MPZ 304 PUSH-PULL Description Part name Part number 1 Clamp sleeve DIX SH Connection block DIX Pressure roll DIX Stirrup lock DIX Drive roll for steel DIX 32-2-_._/_._ Drive roll for aluminum alloy DIX 32-2-_._/_._ A Supply hose connection DIX PZ Handle DIX P Cover DIX Potentiometer DIX Ω ROT Rubber cover DIX Gear motor DIX 38-2 P Trigger DIX P Micro switch DIX Enter the required wire diameter, e.g.: 10 = 1.0 mm, 12 = 1.2 mm or 16 = 1.6 mm. 01I58

59 BLACKline Torch sets MPZ 304 PUSH-PULL Supply hose Torch view A Plug view Description Part name Part number A Supply hose DIX VLMPZ Control wire, 5 pins DIX Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Cover hose DIX Enter the required length of the welding torch set, e.g.: 40 = 4.0 m or 80 = 8.0 m. Standard lengths: 4.0 m and 8.0 m. 01I59

60 BLACKline Torch sets MPZ 304 PUSH-PULL Plug A B I60 C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZMEP 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug DIX KCZMEP B Plug DIX KCZMEP 330 SAZ C Plug DIX KCZMEP 330 N Cable plug DIX 41-2-TUCHEL 5P (Other cable plugs on request.) 2 Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug housing DIX ME 600 SGN Plug connector DIX CS 600 SGN Plug insert DIX ME 600 N

61 DIX MPZ 600-x manual PUSH-PULL Slim, lightweight with precise wire feed. all the advantages of the PUSH-PULL technology reliable wire feed light-weight and slim geometry optimal component access can be combined with liquid-cooled series 330, 304, 305 Dinse - Form meets function. 01I61

62 PUSH-PULL System MPZ 600 for BLACKline Torch sets Technical benefits MIG/MAG torch set changeable according to the application Flexible supply hose Reliable processing of soft and kink sensitive wires Parameters directly settable at the housing of the Push-Pull unit Weight shift by wearing the push-pull unit on a belt or fixed by external holder No gas loss due to separate shield gas feed into the torch set Exact wire feeding by integrated powerful Dinse wire feeder Integrated remote control Push-Pull torch sets DIX MPZ Application Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Aluminum-, magnesium- and nickel alloys Small to medium material thicknesses Push-Pull system complete, holder optional for Push-Pull unit BLACKline Torch sets: DIX MSZ DIX MGZ DIX MCZ 330/304/ /304/305 SATZ SATZ SATZ Technical data (DIN EN ): Depending on the torch type of the MIG/MAG torch set I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 01I62 1 Torch set 8.00 m DIX MPZ With integrated wire feeder and remote control, without drive roll 2 Drive roll ø 1.0 mm DIX / Drive roll ø 1.2 mm DIX / Drive roll ø 1.2 mm A DIX /1.2 A Drive roll ø 1.6 mm A DIX /1.6 A Liner ø 2.4 mm / 8.5 m DIX DS 4/ Liner ø 2.9 mm / 8.5 m DIX DSK Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. In Chapter 4 System Components you will find the suitable PUSH-PULL control. Variants deviating of the standard fittings on request.

63 / Accessories PUSH-PULL System MPZ 600 for BLACKline Torch sets Description Part name Part number 1 Connection body, complete DIX MPZ 600 K Connection block DIX Pressure system, complete DIX Stirrup lock DIX Drive roll for steel DIX 32-2-_._/_._ Drive roll for alumium alloy DIX 32-2-_._/_._ A Clamp sleeve DIX SH VL - Supply hose connection DIX PZ Handle DIX P Cover DIX Potentiometer DIX kω ROT Rubber cover DIX Gear motor DIX 38-2 P contact cover plate, complete DIX MPZ 600 P Enter the required wire diameter, e.g.: 10 = 1.0 mm, 12 = 1.2 mm or 16 = 1.6 mm. Accessories A Push-Pull holder, complete DIX MPZH For Push-Pull torches 14 Holder DIX MPZT Belt DIX MPZG A 01I63

64 PUSH-PULL System MPZ 600 for BLACKline Torch sets Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLMPZ Control wire, 5 pins DIX Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Cover hose DIX Enter the required length of the welding torch set, e.g.: 40 = 4.0 m or 80 = 8.0 m. Standard lengths: 4.0 m and 8.0 m 01I64

65 PUSH-PULL System MPZ 600 for BLACKline Torch sets Plug A B C I N F O 2 3 A Plug DIX KCZMEP B Plug DIX KCZMEP 330 SAZ C Plug DIX KCZMEP 330 N Cable plug (Other cable plugs on request.) You need a Power Pin / Power Pin Set for the compact plug DIX KCZMEP 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. DIX 41-2-TUCHEL 5P Plug sleeve DIX ME 300 SM Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Plug housing DIX ME 600 SGN Plug connector DIX CS 600 SGN Plug insert DIX ME 600 N I65

66 BLACKline Torch sets MSZ/MGZ/MCZ 330 SATZ (up to 400A) Properties Gas nozzle with rugged trapezoidal thread Flexible supply hose The new plug has an interface for the push-pull unit Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Design with handle type MSZ Design with handle type MGZ Design with handle type MCZ Options: Handle with switch on top Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium- and nickel alloys Small to medium material thicknesses Technical data (DIN EN ): duty cycle CO 2 : 400A/60% Mixed gas 320A/60% Wire diameter: mm I N F O Only in combination with PUSH-PULL torch set MPZ Torch set 1.50 m DIX MSZ SATZ Torch set 2.00 m DIX MSZ SATZ Torch set 3.00 m DIX MSZ SATZ Torch set 1.50 m DIX MGZ SATZ Torch set 2.00 m DIX MGZ SATZ Torch set 3.00 m DIX MGZ SATZ Torch set 1.50 m DIX MCZ SATZ Torch set 2.00 m DIX MCZ SATZ Torch set 3.00 m DIX MCZ SATZ Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX TR, contact tip DIX M8, tip adapter DIX 4-2-K M8 and liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I66

67 BLACKline Torch sets MSZ/MGZ/MCZ 330 SATZ Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX 4-2-K M Tip adapter M8 DIX 4-2-K M Insulating sleeve DIX Torch neck 52 DIX Z Trigger DIX 9-2 C Handle DIX C Handle DIX S Handle DIX G Trigger DIX Micro switch DIX Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX TR, contact tip DIX M8, tip adapter DIX 4-2-K M8 and liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I67

68 BLACKline Torch sets MSZ/MCZ 304 SATZ (up to 500A) Properties Gas nozzle with rugged trapezoidal thread Flexible supply hose The new plug has an interface for the push-pull unit Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Design with handle type MSZ Design with handle type MCZ Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium-, copper and nickel alloys Medium to large material thicknesses Technical data (DIN EN ): CO 2 : Mixed gas: Wire diameter: I N F O Dual - circuit cooling system duty cycle 500A/60% 450A/60% mm Only in combination with PUSH-PULL torch set MPZ Torch set 1.50 m DIX MSZ SATZ Torch set 2.00 m DIX MSZ SATZ Torch set 3.00 m DIX MSZ SATZ Torch set 1.50 m DIX MCZ SATZ Torch set 2.00 m DIX MCZ SATZ Torch set 3.00 m DIX MCZ SATZ Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX , contact tip DIX M8 and Liner DIX DS 4/2.2. Variants deviating of the standard fittings on request.. 01I68

69 BLACKline Torch sets MSZ/MCZ 304 SATZ Gas nozzle ø 13 mm DIX Gas nozzle ø 15 mm DIX Gas nozzle ø 18 mm DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX Torch neck 45 DIX Z Trigger DIX S Micro switch DIX Handle DIX S Trigger DIX C Handle DIX C Enter the required wire diameter, e.g.: 10 = 1.0 mm, 12 = 1.2 mm or 16 = 1.6 mm. Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX , contact tip DIX M8 and Liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I69

70 BLACKline Torch sets MSZ/MCZ 305 SATZ (up to 550A) Technical benefits High duty cycle due to improved cooling of the gas nozzle Flexible supply hose The new plug has an interface for the push-pull unit Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed Design with handle type MSZ Design with handle type MCZ Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium-, copper- and nickel alloys Large material thicknesses Technical data (DIN EN ): CO 2 : Mixed gas: Wire diameter: Dual - circuit cooling system duty cycle 550A/60% 500A/60% mm 1 I N F O Reduced gas nozzle Gas nozzle with screw adapter DIX SAD 5700 (Accessories for BLACKline torch sets) Only in combination with PUSH-PULL torch set MPZ Torch set 1.50 m DIX MSZ SATZ Torch set 2.00 m DIX MSZ SATZ Torch set 3.00 m DIX MSZ SATZ Torch set 1.50 m DIX MCZ SATZ Torch set 2.00 m DIX MCZ SATZ Torch set 3.00 m DIX MCZ SATZ Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 17 mm, gas nozzle DIX , contact tip DIX M8, gas diffusor DIX K, liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I70

71 BLACKline Torch sets MSZ/MCZ 305 SATZ Gas nozzle ø 17 mm DIX Gas nozzle (plug-in type) ø 17 mm DIX OG Gas nozzle ø 21 mm DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX K Torch neck 45 DIX Z Trigger DIX S Micro switch DIX Handle DIX S Trigger DIX C Handle DIX C Enter the required wire diameter, e.g.: 12 = 1.2 mm, 16 = 1.6 mm or 20 = 2.0 mm. Cooling jacket with screw adapter DIX SAD 5700 for direct liquid cooling for extreme cases of application. The order designation you will find at Accessories for BLACKline torches at the end of this chapter. Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 17 mm, gas nozzle DIX , contact tip DIX M8, gas diffusor DIX K, liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I71

72 BLACKline Torch sets Z /304 /305 SATZ Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLMZ 300- SATZ Gas hose DIX VL Water hose DIX VL 190- BLAU Conduit hose DIX VLM Combi cable DIX SATZ Control wire DIX VLM Cover hose DIX VLM Enter the required length of the welding torch set, e.g.: 15 = 1.5 m, 20 = 2.0 m or 30 = 3.0 m. Standard lengths: 1.5 m, 2.0 m and 3.0 m 01I72

73 BLACKline Torch sets Z /304 /305 SATZ Plug A B Description Part no Article no A Plug DIX KCZME 600 P B Cable plug DIX MPZK Plug sleeve DIX SH 600 P Fixing ring DIX HR Plug housing DIX 600 SGP Holding screw (10 pcs.) DIX ME 300 HS Sleeve, 600 P Plug insert DIX 600 P Connecting piece, MATZ DIX MES 300/ Screw cap DIX 6-3-MET I73

74 Fume extraction - External retrofitting-set ZA 300 EX Properties Optimal gathering of fumes with the revolving extraction hose Extraction nozzle adjustable Extraction output adjustable via bypass Easy assembly at the torch head High effectiveness by easy and mobile handling Easy service by separation from torch set and extraction hose DIX MS/MG 230 with DIX ZA 300 EX Technical data: Retrofitting-set for torch sets with following torch necks: gas cooled DIX DIX DIX WS 45 DIX WL 45 DIX WS 45 DIX WL 45 liquid cooled DIX Z DIX Z DIX Z DIX Z DIX MPW 300, DIX MSZ 330 with DIX ZA 300 EX Application Abidance by the health-, work- and environment protection values at welding and brazing DIX MPZ 304, DIX MSZ 304 with DIX ZA 300 EX 01I74

75 Fume extraction - External retrofitting-set ZA 300 EX External fume extractor A Description Part name Part number A External fume extractor DIX ZA 300 EX Retaining bracket (for torch typ 230 ) DIX ZAH 230 EX Retaining bracket (for torch typ 330) DIX ZAH 330 EX Retaining bracket (for torch typ 304) DIX ZAH 304 EX Retaining bracket (for torch typ 306) DIX ZAH 304 SL EX P 5 Hose DIX ZAS Reducer For diameter: 40/45/50 mm DIX ZAR 25/ Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m. Other lengths on request Description Part name Part number 7 Extractor nozzle DIX ZAD 300 EX By-pass ring DIX ZAN 100 EX Hose DIX ZAS 230 EX Reducer DIX ZAR 230 EX Cable strap (no shown) I75

76 Fume extraction - Integrated versions Torch sets MR 230 (up to 250A) Properties Pollutants will be sucked off directly at the point of origin Extraction output adjustable via bypass High effectiveness by easy and mobile handling Flexible supply hose Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed DIX MR 230 Application Abidance by the health-, work- and environment protection values at welding and brazing Conversion kit for simple replacement of the handle Torch set separated from the extraction hose for easy service Technical data (DIN EN ): duty cycle CO 2 : 250A/60% Mixed gas: 200A/60% Wire diameter:: mm I N F O Also available with SAZ connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MR Torch set 4.00 m DIX MR Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I76

77 Torch sets MR Gas nozzle ø 16 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Tip adapter M6 DIX 4-1-K Insulating sleeve DIX Extraction nozzle DIX R Torch neck DIX R Fume tube DIX R Handle DIX R Trigger DIX Micro switch DIX Hose connection DIX R Extraction hose 3.00 m DIX Extraction hose 4.00 m DIX Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm. Standard equipment for wire diameter 0.8 mm steel with gas nozzle DIX TR, contact tip DIX , tip adapter DIX 4-1-K and liner DIX DS 4/1,8. Variants deviating of the standard fittings on request. 01I77

78 Torch sets MR 230 Supply hose A Torch view Plug view A Supply hose DIX VLMR Gas hose DIX VL Binary cable DIX VLM Control wire DIX VLM Cover hose 3.00 m DIX R Cover hose 4.00 m DIX R Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I78

79 Torch sets MR 230 Plug 4 5 A B 1 Description Part name Part number A Plug DIX KCMER B Plug DIX KCMER 330 SA Extraction angle (short), complete DIX R/ Fixing ring DIX HR Plug housing DIX ME 300 SG Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SE Plug insert DIX ME 300 SA Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA I79

80 Fume extraction - Integrated versions Torch sets MR 330 (up to 300A) Properties Pollutants will be sucked off directly at the point of origin Extraction output adjustable via bypass High effectiveness by easy and mobile handling Flexible supply hose Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed DIX MR 330 Application Abidance by the health-, work- and environment protection values at welding and brazing Conversion kit for simple replacement of the handle Torch set separated from the extraction hose for easy service Technical data (DIN EN ): duty cycle CO 2 : 300A/60% Mixed gas: 250A/60% Wire diameter:: mm I N F O Also available with SAZ connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MR Torch set 4.00 m DIX MR Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I80

81 Torch sets MR Gas nozzle ø 15 mm DIX TR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Tip adapter M8 DIX 4-2-K M Tip adapter M6 DIX 4-2-K M Insulating sleeve DIX Extraction nozzle DIX R Torch neck 52 DIX R Expiration bow 52 DIX R Handle DIX R Trigger DIX Micro switch DIX Hose connection DIX R Extraction hose 3.00 m DIX R Extraction hose 4.00 m DIX R Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M8, tip adapter DIX 4-2-K M8 and liner DIX DS 4/1,8. Variants deviating of the standard fittings on request. 01I81

82 Torch sets MR 330 Supply hose A Torch view Plug view A Supply hose DIX VLMR Gas hose DIX VL Binary cable DIX VLM Control wire DIX VLM Cover hose 3.00 m DIX R Cover hose 4.00 m DIX R Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m 01I82

83 Torch sets MR 330 Plug 4 5 A B 1 Description Part name Part number A Plug DIX KCMER B Plug DIX KCMER 330 SA Extraction angle (short), complete DIX R/ Fixing ring DIX HR Plug housing DIX ME 300 SG Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SE Plug insert DIX ME 300 SA Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA I83

84 Fume extraction - Integrated version Torch sets MR 340C SA (up to 350A) Properties Pollutants will be sucked off directly at the point of origin Suction adjustable with one hand during the welding process Ergonomic construction Impact resistant handle made of fiberglass-reinforced high-performance plastic Encapsulated switch Gas nozzle with wear resistant trapezoidal thread Version with coaxial cable, light and flexible extraction bow Two different cover hose sets available (Ø 29 mm or 36 mm) Weight: approx 1.6 kg at 1 m supply hose (incl. extraction bow) Abidance by the health-, work- and environment protection values at welding and brazing Application 45 Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Small to medium material thicknesses DIX MR 340C Application sample Technical data (DIN EN ): duty cycle CO 2 : 350A/60% Mixed gas: 300A/60% Wire diameter: mm Torch set 3.00 m DIX MR 340C-3 SA Torch set 4.00 m DIX MR 340C-4 SA Torch set 3.00 m DIX MR 340C-3/NW36 SA Torch set 4.00 m DIX MR 340C-4/NW36 SA Liner ø 2.2 mm/3.3 m DIX DSC 4.5/ Liner ø 2.2 mm/4.4 m DIX DSC 4.5/ I84 Leather hose on request. Variants deviating of the standard fittings on request. Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.

85 Torch sets MR 340C SA Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX GS 300 M Tip adapter M8 DIX GS 300 M Insulating sleeve DIX IH Extraction nozzle Extraction slot width 3 mm DIX SN Extraction nozzle Extraction slot width 5 mm DIX SN Torch neck 45 DIX C Support ring DIX SR Housing, with pos. 14, 15 and 18 DIX H FE Reducer DIX FE R Fixing ring DIX HR Trigger DIX S Microswitch DIX Screw set, no shown DIX SS Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M6, tip adapter DIX GS 300 M6 and liner DIX DSC 4.5/2.2. Variants deviating of the standard fittings on request. 01I85

86 Fume extraction - Integrated version Basic torch set MXR 300C SA Torch view A Plug view B C D Description Part name Part number A Basic torch set DIX MXR 300C- SA B Coaxial cable DIX VLMR 300C C Cover hose set Ø 29 mm DIX VLMRZ D Cover hose set Ø 36 mm DIX VLMRZ 230- /NW Clamp adapter, M32x1, Clamp adapter, 29/M Extraction angle, compl. Ø 29 mm DIX SB Hose connector, HC Clamp adapter, 36/M40 I Extraction angle, compl. Ø 36 mm DIX SB Enter the required length for pos. A, e.g.: 31 = 3.0 m or 41 = 4.0 m an. Pos. B and C, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m Accessories Reducer, no shown DIX HCA 45/50 MR/MRZ I86 Leather hose on request.

87 DIX MR 340 C / MRZ 304 / MRZ 305 A breath of fresh air highly efficient fume extraction outstanding component access greatly reduced weight infinitely variable supplementary air control ergonomic handle impact resistant housing flexible supply hose New Occupational Exposure Limits (OEL) according to Technical Rules for Hazardous Substances (TRGS) 900: Ensure a healthy work environment! DINSE the coast is clear for clean air. 01I87

88 Fume extraction - Integrated versions Torch sets MRZ 230 (up to 270A) Properties Pollutants will be sucked off directly at the point of origin Extraction output adjustable via bypass High effectiveness by easy and mobile handling Flexible supply hose Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed DIX MRZ 230 Application Abidance by the health-, work- and environment protection values at welding and brazing Conversion kit for simple replacement of the handle Torch set separated from the extraction hose for easy service Technical data (DIN EN ): duty cycle CO 2 : 270A/60% Mixed gas: 250A/60% Wire diameter:: mm I N F O Also available with SAZ connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MRZ Torch set 4.00 m DIX MRZ Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I88

89 Torch sets MRZ Gas nozzle ø 12 mm DIX TR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Tip adapter M6 DIX 4-1-K Insulating sleeve DIX Extraction nozzle DIX R Torch neck DIX RZ TR Expiration bow DIX R Handle DIX R Trigger DIX Micro switch DIX Hose connection DIX R Extraction hose 3.00 m DIX Extraction hose 4.00 m DIX Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm. Standard equipment for wire diameter 0.8 mm steel with gas nozzle DIX TR, contact tip DIX , tip adapter DIX 4-1-K and liner DIX DS 4/1,8. Variants deviating of the standard fittings on request. 01I89

90 Torch sets MRZ 230 Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLMRZ Gas hose DIX VL Water hose DIX VL BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Sealing hose DIX VLMRZ Enter the required length of the welding torch set, e.g.: 30 = 3,0 m or 40 = 4,0 m. Standard lengths: 3.0 m and 4.0 m 01I90

91 Torch sets MRZ 230 Plug A B 1 I N F O Für den Kompaktstecker DIX KCZME 330 N (Pos. C) benötigen Sie einen Power Pin / Power Pin- ASet. Plug Den für Ihren Drahtvorschub passenden Power Pin DIX/ Power KCZMER Pin-Set 330 finden Z Sie im Kapitel BWerkzeuge Plug und Zubehör oder fragen Sie Ihren DINSE-Fachberater. DIX KCZMER 330 SAZ Extraction angle (short), complete DIX R/ Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA I91

92 Fume extraction - Integrated versions Torch sets MRZ 330 (up to 400A) Properties Pollutants will be sucked off directly at the point of origin Extraction output adjustable via bypass High effectiveness by easy and mobile handling Flexible supply hose Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed DIX MRZ 330 Application Abidance by the health-, work- and environment protection values at welding and brazing Conversion kit for simple replacement of the handle Torch set separated from the extraction hose for easy service Technical data (DIN EN ): duty cycle CO 2 : 400A/60% Mixed gas: 320A/60% Wire diameter:: mm I N F O Also available with SAZ connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MRZ Torch set 4.00 m DIX MRZ Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I92

93 Torch sets MRZ Gas nozzle ø 15 mm DIX TR Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Contact tip M6 x 28 mm DIX 3-2-_._ Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR Tip adapter M8 DIX 4-2-K M Tip adapter M6 DIX 4-2-K M Insulating sleeve DIX Extraction nozzle DIX R Torch neck 52 DIX RZ Expiration bow 52 DIX R Handle DIX R Trigger DIX Micro switch DIX Hose connection DIX R Extraction hose 3.00 m DIX R Extraction hose 4.00 m DIX R Enter the required wire diameter, e.g.: 10 = 1.0 mm oder 12 = 1.2 mm. Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX TR, contact tip DIX M8, tip adapter DIX 4-2-K M8 and liner DIX DS 4/1.8. Variants deviating of the standard fittings on request. 01I93

94 Torch sets MRZ 330 Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLMRZ Gas hose DIX VL Water hose DIX VL BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Sealing hose DIX VLMRZ Enter the required length of the welding torch set, e.g.: 30 = 3,0 m or 40 = 4,0 m. Standard lengths: 3.0 m and 4.0 m 01I94

95 Torch sets MRZ 330 Plug A B 1 A Plug DIX KCZMER 330 Z B Plug DIX KCZMER 330 SAZ Extraction angle (short), complete DIX R/ Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA I95

96 Fume extraction - Integrated versions Torch sets MRZ 350 (up to 450A) Properties Pollutants will be sucked off directly at the point of origin Extraction output adjustable via bypass High effectiveness by easy and mobile handling Flexible supply hose Gas nozzle with rugged trapezoidal thread Optimum gas coverage by recessed contact tip Gas reduction by laminar gas flow and design of the tip adapter No gas loss due to separate shield gas feed DIX MRZ 350 Application Abidance by the health-, work- and environment protection values at welding and brazing Conversion kit for simple replacement of the handle Torch set separated from the extraction hose for easy service Technical data (DIN EN ): duty cycle CO 2 : 450A/60% Mixed gas: 400A/60% Wire diameter:: mm I N F O Also available with SAZ connection. Please ask your DINSE consultant. 1 Torch set 3.00 m DIX MRZ Torch set 4.00 m DIX MRZ Liner ø 1.8 mm/3.5 m DIX DS 4/ Liner ø 1.8 mm/4.5 m DIX DS 4/ Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories. 01I96

97 Torch sets MRZ Gas nozzle ø 15 mm DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX Extraction nozzle DIX RZ Torch neck DIX RZ Expiration bow DIX R Handle DIX R Trigger DIX Micro switch DIX Hose connection DIX R Extraction hose DIX R Extraction hose DIX R Enter the required wire diameter, e.g.: 10 = 1.0 mm oder 12 = 1.2 mm. Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX , contact tip DIX M8, tip adapter DIX 4-2-K M8 and liner DIX DS 4/1,8. Variants deviating of the standard fittings on request. 01I97

98 Torch sets MRZ 350 Supply hose A Torch view Plug view Description Part name Part number A Supply hose DIX VLMRZ Gas hose DIX VL Water hose DIX VL BLAU Conduit hose DIX VLM Combi cable DIX Control wire DIX VLM Sealing hose DIX VLMRZ Enter the required length of the welding torch set, e.g.: 30 = 3,0 m or 40 = 4,0 m. Standard lengths: 3.0 m and 4.0 m 01I98

99 Torch sets MRZ 350 Plug A B 1 A Plug DIX KCZMER 330 Z B Plug DIX KCZMER 330 SAZ Extraction angle (short), complete DIX R/ Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA I99

100 Fume extraction - Integrated version Torch sets MRZ 304 (up to 500A) Properties Pollutants will be sucked off directly at the point of origin Suction adjustable with one hand during the welding process Ergonomic construction Impact resistant handle made of fiberglass-reinforced high-performance plastic Encapsulated switch Flexible supply hose with light, flexible extraction bow Two different cover hose sets available (Ø 29 mm or 36 mm) Gas nozzle with wear resistant trapezoidal thread Weight: approx 1.4 kg at 1 m supply hose (incl. extraction bow) Abidance by the health-, work- and environment protection values at welding and brazing Application Non- and low alloyed steels High alloyed steels Copper alloys for the MSG brazing Aluminum-, magnesium- and nickel alloys Medium to large material thicknesses 1 DIX MRZ 304 I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. Technical data (DIN EN ): CO 2 : Mixed gas: Wire diameter: Dual-circuit liquid cooled duty cycle 500A/60% 450A/60% mm Torch set 3.00 m DIX MRZ Torch set 4.00 m DIX MRZ Torch set 3.00 m DIX MRZ 304-3/NW Torch set 4.00 m DIX MRZ 304-4/NW Liner ø 2.2 mm/3.5 m DIX DS 4/ Liner ø 2.2 mm/4.5 m DIX DS 4/ I100 Leather hose on request. Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.

101 Torch sets MRZ Gas nozzle ø 13 mm DIX Gas nozzle ø 15 mm DIX Gas nozzle ø 18 mm DIX Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Insulating sleeve DIX Extraction nozzle Extraction slot width 3 mm DIX SN Extraction nozzle Extraction slot width 5 mm DIX SN Torch neck 45 DIX Z Housing, with pos. 10, 11 and 14 DIX H FE Reducer DIX FE R Fixing ring DIX HR Trigger DIX S Microswitch DIX Screw set, no shown DIX SS Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Standard equipment for wire diameter 1.2 mm steel with ga nozzle DIX , contact tip DIX M8 and liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I101

102 Torch sets MRZ 304 Supply hose A Torch view Description Part name Part number A Supply hose DIX VLMRZ B Supply hose DIX VLMRZ 301- /NW Gas hose DIX VL Water hose, Flammex Only in combination with shield hose 3 Combi cable Only in combination with shield hose DIX VL DIX Conduit hose DIX VLM Control wire DIX VLM Clamp adapter, M32x1, Cover hose set, incl. pos. 6 and 8 DIX VLMRZ Clamp adapter, 29/M Hose connector, HC Cover hose set, incl. pos. 9 and 11 DIX VLMRZ 230- /NW Clamp adapter, 36/M40 I B Plug view Protection tube set, no shown DIX PTS Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m. Accessories Reducer, no shown DIX HCA 45/50 MR/MRZ I102 Leather hose on request.

103 Torch sets MRZ 304 Plug A B C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZMER 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug* DIX KCZMER 330 Z B Plug* DIX KCZMER 330 SAZ C Plug* DIX KCZMER 330 N Extraction angle, compl., with pos. 19 DIX SBZ Extraction angle, compl. (NW36, no shown) with pos. 19 DIX SBZ Reduction DIX TRF Reduction (NW36, no shown) DIX TRF Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Round plug connector DIX CS 600 SGN Plug housing DIX ME 600 SGN Plug insert DIX ME 600 N Cable seal, no shown DIX CS Hint*: Pos. 2 and pos. 19 are not included in compact plugs at delivery I103

104 Fume extraction - Integrated version Torch sets MRZ 305 (up to 550A) Properties Pollutants will be sucked off directly at the point of origin Suction adjustable with one hand during the welding process Ergonomic construction Impact resistant handle made of fiberglass-reinforced high-performance plastic Encapsulated switch Flexible supply hose with light, flexible extraction bow Two different cover hose sets available (Ø 29 mm or 36 mm) Gas nozzle with wear resistant trapezoidal thread Weight: approx 1.5 kg at 1 m supply hose (incl. extraction bow) Abidance by the health-, work- and environment protection values at welding and brazing Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium,- copper- and nickel alloys Large material thicknesses 1 DIX MRZ 305 I N F O Technical data (DIN EN ): CO 2 : Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. Mixed gas: Wire diameter: Reduced gas nozzle Dual-circuit liquid cooled duty cycle 550A/60% 500A/60% mm Torch set 3.00 m DIX MRZ Torch set 4.00 m DIX MRZ Torch set 3.00 m DIX MRZ 305-3/NW Torch set 4.00 m DIX MRZ 305-4/NW Liner ø 2.2 mm/3.5 m DIX DS 4/ Liner ø 2.2 mm/4.5 m DIX DS 4/ I104 Leather hose on request. Hint: Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.

105 Torch sets MRZ Gas nozzle ø 17 mm DIX Gas nozzle (plug-in type) ø 17 mm DIX OG Contact tip M8 x 28 mm DIX 3-2-_._ M Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX K Extraction nozzle Extraction slot width 3 mm DIX SN Extraction nozzle Extraction slot width 5 mm DIX SN Torch neck 45 DIX RZ Housing, with pos. 8,9 and 11 DIX H FE Reducer DIX FE R Fixing ring DIX HR Trigger DIX S Microswitch DIX Screw set, no shown DIX SS Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm.. Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 17 mm, gas nozzle DIX , contact tip DIX M8, gas diffusor DIX K, liner DIX DS 4/2.2. Variants deviating of the standard fittings on request. 01I105

106 Torch sets MRZ 305 Supply hose A Torch view Description Part name Part number A Supply hose DIX VLMRZ B Supply hose DIX VLMRZ 301- /NW Gas hose DIX VL Water hose, Flammex Only in combination with shield hose 3 Combi cable Only in combination with shield hose DIX VL DIX Conduit hose DIX VLM Control wire DIX VLM Clamp adapter, M32x1, Cover hose set, incl. pos. 6 and 8 DIX VLMRZ Clamp adapter, 29/M Hose connector, HC Cover hose set, incl. pos. 9 and 11 DIX VLMRZ 230- /NW Clamp adapter, 36/M40 I B Plug view Protection tube set, no shown DIX PTS Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m. Standard lengths: 3.0 m and 4.0 m. Accessories Reducer, no shown DIX HCA 45/50 MR/MRZ I106 Leather hose on request.

107 Torch sets MRZ 305 Plug A B 1 C I N F O You need a Power Pin / Power Pin Set for the compact plug DIX KCZMER 330 N (Pos. C). You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5 Tools and Accessories or you ask your DINSE consultant. A Plug* DIX KCZMER 330 Z B Plug* DIX KCZMER 330 SAZ C Plug* DIX KCZMER 330 N Extraction angle, compl., with pos. 19 DIX SBZ Extraction angle, compl., (NW36 no shown),with pos. 19 DIX SBZ Reduction DIX TRF Reduction (NW36 no shown) DIX TRF Fixing ring DIX HR Plug housing DIX SG Connection hose, blue 0.60 m DIX VL 170 BLAU Connection hose, red 0.60 m DIX VL 171 ROT Cap, red DIX VL Cap, blue DIX VL Water plug ø 5.0 mm DIX Plug insert DIX ME 300 SEZ Holding screw (10 pcs.) DIX ME 300 HS Plug insert DIX ME 300 SAZ Clamp sleeve, without block for capillary liner DIX 27-2 MAP Clamp sleeve, with block for liner DIX 27-2 SA Clamp nut DIX 28-2 SA Round plug connector DIX CS 600 SGN Plug housing DIX ME 600 SGN Plug insert DIX ME 600 N Cable seal, no shown DIX CS Hint*: Pos. 2 and pos. 19 are not included in compact plugs at delivery I107

108 Torch sets MMZ 330 Torches for robotic- and automatic applications (up to 400A) Properties No gas loss due to separate shield gas feed Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium-, copper-and nickel alloys Small to medium material thicknesses Technical data (DIN EN ): Gas nozzle: trapezoid thread duty cycle CO 2 : 400A/60% Mixed gas: 320A/60% Wire diameter: mm I N F O Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Description Dimension Part no Article no 1 Torch set m DIX MMZ Torch set m DIX MMZ Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 15 mm, DIX TR, (contact tip DIX M8, recessed, tip adapter DIX 4-2-K M8, liner DIX DS 4/2.2). Variants deviating of the standard fittings on request Gas nozzle ø 13 mm DIX TR Gas nozzle ø 15 mm DIX TR Gas nozzle ø 18 mm DIX TR Contact tip M6 DIX 3-2-_._ Contact tip CR-ZR M6 DIX 3-2-_._ CR-ZR Contact tip M8 DIX 3-2-_._ M Contact tip CR-ZR M8 DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX 4-2-K M Tip adapter M8 DIX 4-2-K M Insulating sleeve DIX Torch neck 0 DIX MLZ Handle DIX M I108 Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm.

109 Torch sets MMZ 304 Torches for robotic- and automatic applications (up to500a) Properties No gas loss due to separate shield gas feed Application Non- and low alloyed steels High alloyed steels Aluminum-, magnesium-, copper-and nickel alloys Small to medium material thicknesses I N F O Technical data (DIN EN ): Dual-circuit liquid cooled Gas nozzle: trapezoid thread duty cycle CO 2 : 500A/60% Mixed gas: 450A/60% Wire diameter: mm Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 1 Torch set m DIX MMZ Torch set m DIX MMZ Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 15 mm, DIX , (contact tip DIX M8, recessed, liner DIX DS 4/2.2). Variants deviating of the standard fittings on request Gas nozzle ø 13 mm DIX Gas nozzle ø 15 mm DIX Gas nozzle ø 18 mm DIX Contact tip M8 DIX 3-2-_._ M Contact tip CR-ZR M8 DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX Torch neck 0 DIX Z 0GR Handle DIX M Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. 01I109

110 Torch sets MMZ 306 Torches for robotic- and automatic applications (up to 550A) Properties No gas loss due to separate shield gas feed Application I N F O Non- and low alloyed steels High alloyed steels Aluminum-, magnesium-, copper-and nickel alloys Small to medium material thicknesses Also available with SAZ connection or with power pin connection. Please ask your DINSE consultant. 1 Technical data (DIN EN ): Dual-circuit liquid cooled Gas nozzle: trapezoid thread with screw adapter duty cycle CO 2 : 550A/60% Mixed gas: 500A/60% Wire diameter: mm Description Dimension Part no Article no 1 Torch set m DIX MMZ Torch set m DIX MMZ Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 18 mm, DIX A, with screw adapter DIX SAD 2-404/540 (contact tip DIX M8, recessed, tip adapter DIX GS 2-M8, liner DIX DS 4/2.2). Cooling jacket with direct liquid cooling for extreme cases of application. The order designation you will find at Accessories for BLACKline torches at the end of this chapter. Variants deviating of the standard fittings on request I110 1 Gas nozzle, Outside diameter reduced ø 15 mm DIX AR Gas nozzle ø 15 mm DIX A Gas nozzle ø 18 mm DIX A Insulator, For gas nozzle typ A DIX Contact tip M8 DIX 3-2-_._ M Contact tip CR-ZR M8 DIX 3-2-_._ M8 CR-ZR Contact tip CR-ZR DIX 3-2-_._ SR Contact tip M8 DIX GS 2-M Clamp nut DIX 4-2-MAS Gas diffusor DIX Screw adapter DIX SAD 2-404/ Torch neck 0 DIX Z Handle DIX M Enter the required wire diameter, e.g.: 12 = 1.2 mm or 16 = 1.6 mm.

111 Accessories for Blackline Torch sets BLACKline Torch sets MSZ/MCZ 305, METZ 57x, MFTZ 57xx Gas nozzles ø 23 ø 18 ø 20 ø 15 ø 26 ø Gas nozzle ID ø 15 mm DIX SAD Gas nozzle ID ø 18 mm DIX SAD Gas nozzle ID ø 21 mm DIX SAD Screw adapter DIX SAD Other versions on request. 01I111

112 Accessories for Blackline Torch sets BLACKline Torch sets MSZ/MCZ/MMZ 306 Gas nozzles ø 30 1 Gas nozzle ø 15 mm DIX KMG 115 TR Gas nozzle ø 18 mm DIX KMG 118 TR Gas nozzle ø 21 mm DIX KMG 121 TR Cooling jacket insulator DIX KME O-ring, 23x1.5 VITON (10 pcs.) Cooling jacket, complete With o-ring DIX KM Cooling jacket with direct liquid cooling for extreme cases of application. 01I112