Air-service devices, Series MU1

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Electric Drives and Controls Hydralics Linear Motion and Assembly Technologies Pneumatics Service Air-service devices, Series MU1 Technical data

Pressure regulator valve, MU1, G 1 Technical Data Type Operating pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust max. 25 bar (362,5 psi) max. +80 C(+176 F) Compressed air Materials Body Zn-diecasting Mounting Panel installation or using mounting bracket Installation position: any Symbol Threaded ports Nominal flow q v [l/min](scfm) Secondary pressure range [bar] [kg] (lbs) G 1 5000 (176) 0,5-10 (7 145) 1,200 (2,646) R412006574 Accessories (to be ordered separately) Accessory Spares pack 3750040042 Mounting bracket R412004872 Pressure gauge Ø 50, Ø 63, G 1/4 1827231XXX Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate 1

Pressure regulator valve, MU1, G 1 Flow rate characteristic (setting range p2: 0,5-10 bar) (7 145i) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4 B±5 C±5 D±5 E±7 G J±5 K M O R U U2 V G 1 18 G1/4 7 90 131 31 162 M20x1,5 82 47 3 53,3 5,5 60,1 47,1 83 2

Pressure regulator valve, MU1, G 1 1/4, G 1 1/2 Technical Data Type Supply pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust max. 25 bar (362,5 psi) max. +80 C (+176 F) Compressed air Materials Body Al - diecasting Mounting Mounting bracket Installation position: any Symbol Threaded ports Nominal flow q v Secondary pressure [l/min] (SCFM) [bar] (psi) [kg] (lbs) G 1 1/4 15000 (529) 0,5-10 (7 145) 2,500 (5,512) R412006575 G 1 1/2 15000 (529) 0,5-10 (7 145) 2,500 (5,512) R402000233 Accessories (to be ordered separately) Accessory Spares pack Mounting bracket Pressure gauge Ø 50, Ø 63, G 1/4 R961400126 R412004873 1827231XXX Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate 1

Pressure regulator valve, MU1, G 1 1/4, G 1 1/2 Flow rate characteristic (setting range p2: 0,5-10 bar) (7 145 psi) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4 B±5 C±5 D±5 E±7 J±7 K M O R T U G 1 1/4 24 G1/4 9 118,5 202,5 57,5 260 125 75 3 98 8,4 16 92,5 G 1 1/2 24 G1/4 9 118,5 202,5 57,5 260 125 125 3 98 8,4 16 92,5 2

Pressure regulator valve, pneumatically operated, MU1, G1 1/2 Technical Data Type Operating pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (14,5 psi) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust remote-controlled pneumatically max. 25 bar (362,5 psi) max. +80 C (+176 F) Compressed air Materials Body Al - diecasting Installation position: Mounting: any Installation in piping or using mounting bracket Symbol Threaded ports Nominal flow q v [l/min] (SCFM) Secondary pressure [bar] (psi) [kg] (lbs) G 1 1/2 35000 (1235) 0,5-16 (7 232) 2,240 (4.939) R412006577 Accessories (to be ordered separately) Accessory Spares pack Mounting bracket Pressure gauge Ø 50, Ø 63, G 1/4 R961400127 R412004873 1827231XXX Example of application 1) Precision pressure regulator valve 2) Pressure regulator valve, pneumatically operated 1

Pressure regulator valve, pneumatically operated, MU1, G1 1/2 Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate Flow rate characteristic (setting range p2: 0,5-16 bar) (7 232 psi) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4+1 B±5 C±5 D±5 E±7 J±5 K L M O R T U G 1 1/2 24 G1/4 7 118,5 74,5 57,5 132 125 75 G 1/4 3 98 8,4 16 104,5 2

Pressure regulator valve, pneumatically operated, MU1, G2 Technical Data Type Operating pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust remote-controlled pneumatically max. 25 bar (362,5 psi) max. +80 C(+176 F) Compressed air Materials Body Al - diecasting Installation position Mounting any Installation in piping Symbol Threaded ports Nominal flow q v [l/min] (SCFM) Secondary pressure [bar] (psi) [kg] (lbs) G 2 50000 (1764) 0,5-16 (7 232) 4,680 (10,319) R412006578 Accessories (to be ordered separately) Accessory Spares pack Pressure gauge Ø 50, G 1/4 R961400128 1827231XXX Example of application 1) Precision pressure regulator valve 2) Pressure regulator valve, pneumatically operated 1

Pressure regulator valve, pneumatically operated, MU1, G2 Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate Flow rate characteristic (setting range p2: 0,5-16 bar) (7 232 psi) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4 B±5 C±5 D±5 E±7 J±5 L G 2 30 G1/4 9,5 160 90 107 197 160 G 1/4 2

Filter, MU1, G 1 Technical Data Type Max. supply pressure Nominal flow q v at 6 bar (87 psi), p = 1 bar (15 psi) Temperature Medium Centrifugal force principle sinter filter 16 bar (232 psi) with PC-reservoir 25 bar (362,5 psi)with metal reservoir see table max.+ 60 C (+140 F) Compressed air 1,05 kg (2.32 lbs) Materials Housing Zn-diecasting Reservoir Polycarbonate Metal Pore width in filter insert 40 µm Reservoir volume max. 65 cm³ Mounting Mounting bracket Installation position vertical Condensate drain manual semi-automatic Symbol Thread connections Nominal flow Q v [l/ min.] (SCFM) G 1 4000 (140) G 1 4000 (140) With options Semi-automatic condensate drain PC-reservoir, protective guard Manual condensate drain Metal reservoir R412006562 R412006585 Accessories (to be ordered separately) Accessory Filter insert PC-reservoir, manual drain PC-reservoir, semi-automatic drain Metal reservoir, fully automatic drain Metal reservoir, manual drain Protective guard with union nut Mounting bracket R961400122 R412004878 R412004877 R412004875 R412004876 R412004879 R412004874 Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

Filter, MU1, G 1 Dimensional drawing 1) Semi-automatic condensate drain A1 A2 B D±5 E±7 H I J1 J3 K M O R T U V Y G 1 16 90 176 208,5 50 6,2 87 20 55 3 50 7 13 31,5 26,5 M6 2

Filter, MU1, G1, G 1 1/4, G 1 1/2 (Nominal flow 12500 l/min) Technical Data Type Operating pressure Nominal flow q v at 6 bar (87 psi), p = 1 bar (15 psi) Temperature Medium Centrifugal force principle sinter filter max. 25 bar (362,5 psi) max. 12 bar (174 psi) with fully automatic condensate drain min. 1,5 bar (174 psi) with fully automatic condensate drain see table max.+ 60 C (+140 F) Compressed air 1,500 kg (3,31 lbs) Materials Housing Zn-diecasting Reservoir Metal Pore width in filter insert 40 µm Reservoir volume max. 300 cm³ Mounting two through holes Installation position vertical Condensate drain manual fully automatic Symbol Thread connections Nominal flow Q v [l/ min.] (SCFM) G 1 12500 G 1 1/4 12500 G 1 1/4 12500 (438) G 1 1/4 12500 (438) G 1 1/2 12500 G 1 1/2 12500 With options Semi-automatic drain PC-reservoir with protective guard Semi-automatic drain PC-reservoir with protective guard Fully automatic condensate drain Metal reservoir Manual condensate drain Metal reservoir Fully automatic condensate drain Metal reservoir Manual condensate drain Metal reservoir R412007587 R412007588 R412006583 R412006565 R412007599 R412006566 Accessories (to be ordered separately) Accessory Filter insert PC-reservoir, manual drain PC-reservoir, semi-automatic drain Metal reservoir, fully automatic drain Metal reservoir, manual drain Protective guard with union nut R961400123 R412004878 R412004877 R412004875 R412004876 R412004879 Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

Filter, MU1, G1, G 1 1/4, G 1 1/2 (Nominal flow 12500 l/min) Dimensional drawing 1) Manual + semi-automatic condensate drain 2) Fully automatic condensate drain A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G 1 1/4 25 125 250 294,5 105 8,5 100 63 36,5 307 G 1 1/2 25 125 250 294,5 105 8,5 100 63 36,5 G 1 25 125 250 294,5 105 8,5 100 63 36,5 2

Filter, MU1, G 2 Technical Data Type Centrifugal force principle sinter filter Operating pressure max. 16 bar (232 psi) max. 12 bar (174 psi) with fully automatic condensate drain min. 1,5 bar (174 psi) with fully automatic condensate drain Nominal flow q v see table at 6 bar (87 psi), p = 1 bar (15 psi) Temperature max.+ 60 C (+140 F) Medium Compressed air 1,500 kg (7,72 lbs) Materials Housing Zn-diecasting Reservoir Polycarbonate Metal Reservoir volume max. 300 cm³ Mounting two through holes Installation position vertical Condensate drain manual fully automatic Symbol Thread connections Pore width filter insert [µm] Nominal flow Q v [l/ min.] (SCFM) G 2 60 30000 (1051) G 2 60 30000 (1051) G 2 8 30000 (1051) With options Manual condensate drain PC-reservoir Fully automatic condensate drain Metal reservoir Fully automatic condensate drain Metal reservoir R412006568 R412006570 R412006571 Accessories (to be ordered separately) Accessory Filter insert 8µm Filter insert 60µm PC-reservoir, manual drain PC-reservoir, semi-automatic drain Metal reservoir, fully automatic drain Metal reservoir, manual drain Protective guard with union nut R961400124 R461400125 R412004878 R412004877 R412004875 R412004876 R412004879 Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

Filter, MU1, G 2 Dimensional drawing 1) Manual condensate drain 2) Fully automatic condensate drain A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G 2 24 150 400,5 452 120 10,5 131 50 41 464,5 2

Lubricator, MU1, G 1 1/4, G 1 1/2 Technical Data Type Proportional lubricator Max. operating pressure 16 bar (232 psi) with PC-reservoir 25 bar (362,5 psi) with metal reservoir Nominal flow Q v Ambient temperature max. +50 C (+122 F) Medium Compressed air Reservoir volume 550 cm³ Materials Body Zn-diecasting Reservoir Polycarbonate Metal 1,500 kg Mounting two through holes Installation position vertical Standard values for oil metering 1-2 drops/min at a nominal flow rate of q v = 1000 l/min Type of oil HL 68 (DIN 51 524 - ISO VG 68) Symbol Threaded ports Nominal flow With optional Q v [l/ min.] (SCFM) G 1 1/4 9000 (315) Metal reservoir R412006579 G 1 1/2 9000 (315) PC-reservoir Protective guard R412006580 Accessories (to be ordered separately) Accessory PC-reservoir Metal reservoir Protective guard with union nut R412004882 R412004881 R412004879 Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

Lubricator, MU1, G 1 1/4, G 1 1/2 Minimum flow rate curve (Flow rate necessary for the correct functioning of the lubricator) p 2 = Secondary pressure; q vmin. = Min. nominal flow Dimensional drawing A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G 1 1/4 25 125 232,5 278 105 8,5 100 63 36,5 301,5 G 1 1/2 25 125 232,5 278 105 8,5 100 63 36,5 301,5 2

Lubricator, MU1, G 2 Technical Data Type Max. operating pressure Proportional lubricator 16 bar Nominal flow Q v Temperature max. +60 C (+140 F) Medium Compressed air Reservoir volume 1700 cm³ Materials Body Zn-diecasting Bowl Polycarbonate 3,370 kg Mounting two through holes Installation position vertical Standard values for oil metering 1-2 drops/min at a nominal flow rate of q v = 1000 l/min Type of oil HL 68 (DIN 51 524 - ISO VG 68) Symbol Threaded ports Nominal flow Q v [I/min] With optional G 2 25000 PC-reservoir Protective guard R412006581 Accessories (to be ordered separately) Accessory PC-reservoir Metal reservoir Protective guard with union nut R412004882 R412004881 R412004879 Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

Lubricator, MU1, G 2 Minimum flow rate curve (Flow rate necessary for the correct functioning of the lubricator) p 2 = Secondary pressure; q vmin. = Min. nominal flow Dimensional drawing A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G2 24 150 383 436 120 10,5 130 50 41 459 2

Pressure regulator valve, MU1, G 1/8, G 1/4 Technical Data Type Supply pressure Secondary pressure Nominal flow Qn secondary pressure = 6 bar (87 psi) Ambient temperature Medium Diaphragm-type pressure regulator with relief opening 28 bar +50 C (+122 F) Compressed air Materials Body Zn - diecasting and p = 1 bar (15 bar) (chromized and black stove enamelled) Installation position: any Symbol Threaded ports Nominal flow Qn Secondary pressure [l/min] (SCFM) [bar] (psi) [kg] (lbs) G 1/8 350 (12.36) 0,1-3,5 (1 50.8) 0,140 (0.309) 0821302425 G 1/8 350 (12.36) 0,15-7 (2 102) 0,140 (0.309) 0821302426 G 1/8 350 (12.36) 0,4-10 (6 145) 0,140 (0.309) 0821302427 G 1/4 350 (12.36) 0,1-3,5 (1 50.8) 0,120 (0.265) 0821302429 G 1/4 350 (12.36) 0,15-7 (2 102) 0,120 (0.265) 0821302448 G 1/4 350 (12.36) 0,4-10 (6 145) 0,120 (0.265) 0821302449 Accessories (to be ordered separately) Pressure regulator valve seal kit, 1827010710 Mounting bracket, 1821331013 Control panel nut, 1829234070 Pressure gauge Ø 40, G 1/8, 1827231XXX Pressure characteristics curve p1 = Supply pressure; p2 = Secondary pressure; q = Flow rate 1

Pressure regulator valve, MU1, G 1/8, G 1/4 Flow rate characteristic (setting range p2: 0,1-3,5 bar (0.7 51 psi)= 00107033; p1 = Supply pressure; p2 = Secondary pressure; qv = Nominal flow A1 A2 A3 A4 B C D E G J K L M N P R S T W G 1/8 8 G 1/8 8 43 9,5 61 70,5 M30x1,5 38 40 27 3 5 38 5,4 8 18,5 33 G 1/4 8 G 1/8 8 43 9,5 61 70,5 M30x1,5 38 40 27 3 5 38 5,4 8 18,5 33 2

Pressure regulator valve, pneumatically operated, MU1, G 1/2 Technical Data Type Supply pressure Secondary pressure Max. pilot pressure Nominal flow Qn secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Poppet valve pressure regulator with secondary air exhaust, remote-controlled pneumatically 13 bar (189 psi) 8 bar (116 psi) 8 bar (116 psi) +80 C (+176 F) Compressed air Materials Body Al - diecasting Connectors Steel, chromized Poppet valve Elastic seal (Perbunan) Secondary air exhaust 0,2 bar (0,01 psi)(via set pressure) Installation position: any Example of application Symbol Threaded ports 1-3 Threaded port 4 (pilot pressure) Nominal flow Qn [l/min] (SCFM) [kg] (lbs) G 1/2 G 1/4 7000 (247.10) 1,100 (2.425) 0821302026 Accessories (to be ordered separately) Silencer, sintered bronze, 1827000003 Blanking screw G1/2, 1823462031 Pressure regulator valve seal kit, 1487010300 1

Pressure regulator valve, pneumatically operated, MU1, G 1/2 Pressure characteristics curve (pilot pressure p x /output pressure p 2 = 00107104; p 1 = Supply pressure; p 2 = Secondary pressure; p x = Control pressure Flow rate characteristic (from connection 1 to 2 = 00107105; from connection 2 to 3 = 00107107) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1) With silencer; 1827000003 2

Pressure regulator valve, pneumatically operated, MU1, G 1/2 1) Not included in scope of delivery (4 x M8, DIN 934) 2) M22x1,5; min. 13 deep 3) G 1/2; 17 deep 4) Silencer 5) Blanking screw, to be fitted when only one connection is used 6) M16x1,5; min. 12 deep 7) G 1/4; 12 deep 3

Pressure relief valve, MU1, G 1/8, G 1/4 Technical Data Type Supply pressure Secondary pressure Nominal flow Qn secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Spring-loaded diaphragm-type non-return valve 10 bar (145 psi) +50 C (+122 F) Compressed air Materials Body Zn - diecasting (chromized and black stove enamelled) Installation position: any Example of application Opening pressure adjustable Symbol Threaded ports Nominal flow Qn Secondary pressure [l/min] (SCFM) [bar] (psi) [kg] (lbs) G 1/8 300 (10.59) 0,1-2 (1 29) 0,140 (0.309) 0821302043 G 1/8 300 (10.59) 0,15-3 (2 44) 0,140 (0.309) 0821302044 G 1/8 300 (10.59) 0,4-6 (6 87) 0,140 (0.309) 0821302045 G 1/4 300 (10.59) 0,1-2 (1 29) 0,120 (0.265) 0821302046 G 1/4 300 (10.59) 0,15-3 (2 44) 0,120 (0.265) 0821302031 G 1/4 300 (10.59) 0,4-6 (6 87) 0,120 (0.265) 0821302047 Accessories (to be ordered separately) Pressure regulator valve seal kit, 1827010710 Mounting bracket, 1821331013 Control panel nut, 1829234070 Pressure gauge Ø 40, G 1/8, 1827231XXX 1

Pressure relief valve, MU1, G 1/8, G 1/4 A1 A2 A3 A4 B C D E G J K L M N P R S T W G 1/8 8 G 1/8 8 43 9,5 61 70,5 M30x1,5 38 40 27 3 5 38 5,4 8 18,5 33 G 1/4 8 G 1/8 8 43 9,5 61 70,5 M30x1,5 38 40 27 3 5 38 5,4 8 18,5 33 2

Oil separator with silencer, MU1, G 1/2, G 3/4, G 1 Technical Data Type Oil separator 3-stage coalescing filter micro filter element: exchangeable Supply pressure Secondary pressure - Nominal flow Qn secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature +60 C (+140 F) Medium Compressed air Materials Body Al - diecasting ( black stove enamelled) Oil collecting pan Polyoxmethhylene filter insert: stainless steel coated: foam, green Filter material:micro-glass fiber High filter efficiency = 99,99% Remaining oil content = 0,01 mg/m³ Noise reduction > 40 db (A), measured at an input pressure p1 = 5 bar (73 psi), nominal flow qv = 2000 Nl / min (70.60 SCFM) and 1 m spacing from device Filter change: min. once a year Installation position: vertical, connection thread on the top and on the side Symbol Threaded ports Nominal flow Qn [l/min] (SCFM) Supply pressure [bar] (psi) [kg] (lbs) G 1/2 2500 (88.25) 0-10 (0 145) 0,735 (1.620) 0821303053 G 3/4 3000 (105.90) 0-10 (0 145) 0,700 (1.543) 0821303055 G 1 3500 (123.55) 0-10 (0 145) 1,250 (2.756) 0821303054 Accessories (to be ordered separately) Oil separator filter insert, G 1/2, G 3/4, 1829207042 Oil separator filter insert, G 1, 1829207043 Oil separator mounting bracket kit, 1821336021 Differential pressure characteristics curve p = differential pressure; q v = Nominal flow 1

Oil separator with silencer, MU1, G 1/2, G 3/4, G 1 1) For hose Ø 6 A B C D E F G G 1/2 62 26 48 215 15 90 G 3/4 62 26 48 215 15 90 G 1 73 32 60 300 15 110 2

Oil separator mounting bracket kit, MU1 Technical Data Materials Sheet metal, galvanized 2 mounting screws un-assembled enclosed (DIN 912, M6x16) [kg] (lbs) 0,104 (0.229) 1821336021 A B C D E F G H J K L M N G 1/2 42 21 25 11 46 51 50 55 19 10 10 13 3 G 3/4 42 21 25 11 46 51 50 55 19 10 10 13 3 G 1 42 21 25 11 46 60 50 55 19 10 10 13 3 1

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