Hydraulic dampers. DESCRIPTION.. FUNCTION The pressure fluctuations occurring in hydraulic systems can be cyclical or oneoff problems due to: zflow rate fluctuations from displacement pumps zactuation of shut-off and control valves with short opening and closing times zswitching on and off of pumps zsudden linking of spaces with different pressure levels. HYDAC hydraulic dampers are particularly suitable for damping such pressure fluctuations. Selecting the most suitable hydraulic damper for each system ensures that zvibrations caused by pipes, valves, couplings etc. are minimised and subsequent pipe and valve damage is prevented zmeasuring instruments are protected and their performance is no longer impaired zthe noise level in hydraulic systems is reduced zthe performance of machine tools is improved zinterconnection of several pumps in one line is possible za pump rpm and feed pressure increase is possible zthe maintenance and servicing costs can be reduced zthe service life of the system is increased.. APPLICATION.. PULSATION DAMPING TYPE SB...P / SBO...P Pressure Pressure Pressure without damper Time with accumulator (standard connection bladder accumulator) Time.. General The HYDAC pulsation damper zprevents pipe breaks caused by material fatigue, pipe oscillations and irregular flow rates, zprotects valves, control devices and other instruments, zimproves noise level damping... Applications The pulsation damper is particularly suitable for hydraulic systems, displacement pumps, sensitive measurement and control instruments and manifolds, e.g. in process circuits in the chemical industry...3 Mode of operation The pulsation damper generally has two fluid connections and can therefore be fitted directly inline. The flow is diverted in the fluid valve so that it is directed straight at the bladder or diaphragm. This causes direct contact of the flow with the bladder or diaphragm which, in an almost inertia-less operation, balances the flow rate fluctuations via the gas volume. It particularly compensates for higher frequency pressure oscillations. The charge pressure is adjusted to individual operating conditions... Design The HYDAC pulsation damper consists of: zthe welded or forged pressure vessel in carbon steel; available with internal coating or in stainless steel for chemically aggressive fluids. zthe special fluid valve with inline connection, which guides the flow into the vessel (threaded or flange connection). zthe bladder or diaphragm in various elastomers as shown under section.. EN 3.70.6/06.8 with accumulator as pulsation damper Time..5 Installation As close as possible to the pulsation source. Mounting position preferably vertical (gas valve pointing upwards). Preferred and alternative installation positions are shown in schematic form in section 3. 77
.. SUCTION FLOW STABILISER TYPE SB...S without damper.3. SHOCK ABSORBER TYPE SB...A without damper Pressure.. General The HYDAC suction flow stabiliser zimproves the NPSH value of the system zprevents cavitation of the pump zprevents pipe oscillations... Applications Main application areas are piston and diaphragm pumps in public utility plants, reactor construction and the chemical industry...3 Mode of operation Trouble-free pump operation is only possible if no cavitation occurs in the pump suction and pipe oscillations are prevented. A relatively high fluid volume in the suction flow stabiliser in relation to the displacement volume of the pump reduces the acceleration effects of the fluid column in the suction line. Also an air separation is achieved due to the extremely low flow rate in the suction flow stabiliser and the deflection on a baffle. By adjusting the charging pressure of the bladder to the operating conditions, the best possible pulsation damping is achieved... Design The HYDAC suction flow stabiliser consists of a welded vessel in steel or stainless steel. Inlet and outlet are on opposite sides and are separated by a baffle. The upper part houses the encapsulated bladder. In addition, there is an air bleed screw in the cover and a drainage facility on the bottom...5 Installation As close as possible to the suction inlet of the pump. Mounting position vertical (gas valve pointing upwards)..3. General The HYDAC shock absorber zreduces pressure shocks zprotects pipelines and valves from being destroyed..3. Applications The accumulators are particularly suitable for use in pipelines with quick-acting valves or flaps and whilst pumps are being switched on and off. They are also suitable for energy storage in low pressure applications..3.3 Mode of operation Sudden changes in pipeline flow, such as those caused by pump failure or the closing or opening of valves, can cause pressures which are many times higher than the normal values. The shock absorber prevents this by converting potential into kinetic energy and vice versa. This prevents pressure shocks and protects pipelines, valves, monitoring instruments and other pipe fittings from destruction..3. Design The HYDAC shock absorber consists of: zthe welded pressure vessel in carbon steel with or without corrosion protection or in stainless steel. zthe connection including perforated disc which prevents the flexible bladder from extruding from the vessel, and the flange. zthe bladder in various elastomer qualities as shown under section. with built-in gas valve, which is used for charging pressure p 0 and for possible monitoring activities..3.5 Special version Shock absorbers can also be in the form of diaphragm or piston accumulators. Available on request..3.6 Installation As close as possible to the source of the erratic condition. Mounting position vertical (gas valve pointing upwards). EN 3.70.6/06.8 Pressure Pressure Time with accumulator (standard bladder accumulator) Time with accumulator as suction flow stabiliser Time Pressure Pressure Time with shock absorber Time 78
3 SIZING 3.. PULSATION DAMPER AND SUCTION FLOW STABILISER Formulae: V = ΔV 0 κ κ Φ Φ x x + 00 00 ΔV =m q p pm ± % = 00 p x [ ] m = p p p m m 00 suction side pressure side Diagram of mounting options: On the suction and the pressure side of piston pumps almost identical conditions occur regarding irregularity of the flow rate. Therefore the same formulae for determining the effective gas volume are used for calculating the damper size. That in the end two totally different damper types are used is due to the different acceleration and pressure ratios on the two sides. Not only is the gas volume V 0 a decisive factor but also the connection size of the pump has to be taken into account when selecting the pulsation damper. In order to avoid additional variations in cross-section, which represent reflection points for vibrations, and also to keep pressure drop to a reasonable level, the fitting cross-section of the damper must be the same as that of the pipeline. The gas volume V 0 of the damper is determined with the aid of the formula for adiabatic changes of state. By giving the residual pulsation or the gas volume, the damper size can be dimensioned with the aid of the HYDAC software ASP (Accumulator Simulation Program). Designations: DV = fluctuating fluid volume DV = m q q = stroke volume π d κ q = hκ d k = piston diameter [dm] h k = piston stroke [dm] m = amplitude factor m = DV q z = no. of compressions/ effective cylinders per revolution x = residual pulsation [± %] κ = isentropic exponent Φ = pressure ratio of pre-charge pressure to operating pressure [0.6... 0.9] Φ = p p m 0 p = cyclic test pressure p = p - p [bar] Preferred installation configuration with maximum damping effect Alternative installation configuration using standard accumulator with a T-piece with reduced damping effect EN 3.70.6/06.8 79
Isentropic exponent κ dependent on pressure and temperature: Solution: a) Determining the required suction flow stabiliser V = ΔV 0 κ κ Φ Φ x x + 00 00 Isentropic exponent κ V 0 = 0.035 π 07.. 06. 5. 00 Temperature [ C] EN 3.70.6/06.8. 0 06. + 5. 00. V 0 = 0.5 l Selected: SB6S- with litre gas volume b) Determining the required pulsation damper Amplitude factor (m) for piston pump: m value z single acting double acting 0.58 0.06 0.06 0.0 3 0.035 0.08 0.0 0.00 5 0.00 0.007 6 0.08 0.005 7 0.005 8 0.00 9 0.00 others on request 3.. Calculation example Given parameters: Single-acting 3-piston pump Piston diameter: 70 mm Piston stroke: 00 mm Drive speed: 370 rpm Flow rate: 7 l/min Operating temperature: 0 C Operating pressure pressure side: 00 bar suction side: bar Required: a) Suction flow stabiliser for a residual pulsation of ±.5% b) Pulsation damper for a residual pulsation of ± 0.5% V = ΔV 0 κ κ V 0 = Φ Φ x x + 00 00 π 07. 0.035 07. 05. 00 0. V 0 = 3. l Selected: SB330P-. 0 07. + 05. 00 0. 80
3.. SHOCK ABSORBER Pressure shock produced when a valve is closed without a hydraulic accumulator v = maximal v = maximal PRESSURE SHOCK P = maximal v = 0 v = 0 Determining the required damper size The accumulator must absorb the kinetic energy of the fluid by converting it into potential energy within the pre-determined pressure range. The change of state of the gas is adiabatic in this case. V 0 m v 0. = p κ p 0 p p p m [kg] = weight of the fluid in the pipeline v [m/s] = change in velocity of the fluid p (bar) = zero head of the pump p [bar] = perm. operating pressure p 0 [bar] = pre-charge pressure A special calculation program to analyse the pressure curve is available for dimensioning during pump failure or start-up and for manifolds. 0 κ v = 0 Simplified pressure shock calculation for the closing of a valve Estimate of Joukowsky's max. occurring pressure shock p[n/m²] = ρ a v ρ [kg/m³] = fluid density v = v - v v = change of fluid velocity v [m/s] = fluid velocity before the change in its condition v [m/s] = fluid velocity after the change in its condition a [m/s] = propagation velocity of pressure wave a [m/s] = D ρ + K E e K [N/m²] = compression modulus of the fluid E [N/m²] = module of elasticity of pipeline D = internal diameter of the pipeline e = wall thickness of the pipeline The pressure wave runs to the other end of the pipeline and will reach the valve again after time t (reflection time), whereby: t [s] = L a L [m] = length of the pipeline T [s] = eff. operating time (closing) of the valve If T < t then: p max = p + p If T > t then: p max = p + ρ a v t T EN 3.70.6/06.8 8
3.. Calculation example Rapid closing of a shut-off valve in a re-fuelling line. Given parameters: Length of the pipeline L: 000 m Size of pipeline D: 50 mm Wall thickness of pipeline e: 6.3 mm Material of pipeline: Steel Flow rate Q: 3 m³/h = 0. m³/s Density of medium ρ: 980 kg/m³ Zero feed height of pump p : 6 bar Min. operating pressure p min : bar Eff. closing time of the valve T:.5 s (approx. 0% of total closing time) Operating temperature: 0 C Compression modulus of the fluid K:.6 0 9 N/m² Module of elasticity (steel) E:.0 0 N/m² Required: Size of the required shock absorber, when the max. pressure (p ) must not exceed 0 bar. Solution: Determination of reflection time: a = D ρ + K E e a = 980 + 50 9 6. 0 0. 0 63. a = 0 m/s t L 000 = = = 3575. s * a 0 * since T < t the max. pressure surge occurs and the formula as shown in section 3.. must be used. Q v = A 0. v = = 5. m/s 05. π p = ρ a v p = 980 0 (.5-0) 0-5 = 6.89 bar p max = p + p p max = 6 + 6.89 = 3.89 bar Determining the required gas volume: p 0 p 0 0.9 p min 0.9 5 =.5 bar m v 0. p V0 = p p κ p 0 p 0 κ m= V ρ = π with D L ρ π 05. 000 980 5. 0. V 0 = 7. 0 7 7 5.. V 0 = 6 l Selected: x shock absorbers SB35AH-50 EN 3.70.6/06.8 8
. SPECIFICATIONS.. EXPLANATIONS, NOTES.. Operating pressure see tables (may differ from nominal pressure for foreign test certificates)... Nominal volume see tables..3 Effective gas volume see tables, based on nominal dimensions. This differs slightly from the nominal volume and must be used when calculating the effective fluid volume. For diaphragm accumulators, the effective gas volume corresponds to the nominal volume... Effective volume Volume of fluid which is available between the operating pressures p and p...5 Permitted operating temperatures -0 C... +80 C standard design, others on request..6 Gas charge Hydraulic accumulators must only be charged with nitrogen. Never use other gases. Risk of explosion! In principle, only use nitrogen of at least Class.0 (filtration <3 µm). If other gases are to be used, please contact HYDAC for advice. When supplied, the accumulator is only pre-charged for storage purposes. Higher pre-charge pressures are possible by arrangement...7 Permitted pressure ratio Ratio of maximum operating pressure p to gas pre-charge pressure p 0. See catalogue section: zhydac Accumulator Technology No. 3.000..8 General safety instructions On no account must any welding, soldering or mechanical work be carried out on the accumulator shell. After the hydraulic line has been connected it must be completely vented. Work on systems with hydraulic dampers (repairs, connecting pressure gauges etc.) must only be carried out once the fluid pressure and the gas pre-charge pressure have been released. The operating instructions must be observed! zbladder Accumulators No. 3.0.BA zdiaphragm Accumulators No. 3.00.BA zpiston Accumulators No. 3.30.BA..9 Working temperature and operating medium The permitted working temperature of a hydraulic damper is dependent on the application limits of the metal materials and the separation element. Outside this temperature range, special materials must be used. The operating medium must also be taken into account. The following table displays a selection of elastomer materials including max. temperature range and a rough overview of resistant and non-resistant fluids. Please contact us for help in selecting a suitable elastomer. Materials NBR ECO Acrylonitrile butadiene rubber Ethylene oxide epichlorohydrin rubber Material code ) Accumulator type SB, SBO 5 SB, SBO 9 SB, SBO Temperature range Overview of the fluids ) Resistant to -5 C... + 80 C zmineral oil (HL, HLP) zflame-resistant fluids from the groups HFA, HFB, HFC -50 C... + 50 C zsynthetic ester (HEES) zwater -30 C... + 80 C zsea water 3 SB SBO -30 C... +0 C -0 C... +0 C zmineral oil (HL, HLP) zflame-resistant fluids from the group HFB zsynthetic ester (HEES) zwater zsea water IIR Butyl rubber SB SBO -50 C... +00 C -50 C... +0 C zhydraulic fluids from the group HFD-R zflame-resistant fluids from the group HFC zwater FKM Fluorine rubber 6 SB, SBO -0 C... +50 C zmineral oil (HL, HLP) zhydraulic fluids from the group HFD zsynthetic ester (HEES) zfuels zaromatic hydrocarbons zinorganic acids ) see section.. Model code, material code, accumulator bladder/diaphragm ) others available on request Not resistant to zaromatic hydrocarbons zchlorinated hydrocarbons (HFD-S) zamines and ketones zhydraulic fluids from the group HFD-R zfuels zaromatic hydrocarbons zchlorinated hydrocarbons (HFD-S) zamines and ketones zhydraulic fluids from the group HFD-R zflame-resistant fluids from the groups HFA and HFC zfuels zmineral oils and mineral greases zsynthetic ester (HEES) zaliphatic, chlorinated and aromatic hydrocarbons zfuels zamines and ketones zammonia zskydrol and HyJet IV zsteam EN 3.70.6/06.8 83
.. MODEL CODE Pulsation damper, suction flow stabiliser, shock absorber Not all combinations are possible. Order example. For further information, please contact HYDAC. SB330 P 0 A / U 330 Al Series SB... SBO... = with bladder = with diaphragm Type code A = shock absorber AH = high flow shock absorber P = pulsation damper PH = high flow pulsation damper S = suction flow stabiliser Nominal volume [I] Fluid connection A = threaded connection E = threaded connection for weld type construction (diaphragm accumulators only) F = flange ) Type code = standard model (not for screw type diaphragm accumulators or shock absorbers) = back-up type ) 6 = standard model for screw type diaphragm accumulators type SBO...P-...A6 7 = M8x.5 gas valve screwed in (only for SB6/35) Material code dependent on operating medium standard model = for mineral oils Fluid connection = carbon steel = high tensile steel 3 = stainless steel 3) = chemically nickel-plated (internal coating) ) 6 = low temperature steel 7 = other materials Accumulator shell 0 = plastic (internal coating) ) = carbon steel = chemically nickel-plated (internal coating) ) ) 3) = stainless steel 6 = low temperature steel 7 = other materials Accumulator bladder ) / diaphragm = NBR 5) 3 = ECO = IlR 5 = NBR 5) 6 = FKM 7 = other materials (e.g. PTFE, EPDM,...) 9 = NBR 5) Certification code U = European Pressure Equipment Directive (PED) Permitted operating pressure [bar] Connection Al = ISO 8 (BSP), standard connection Bl = DIN 3 to ISO 965/ (metric) ) Cl = ANSI B. (UNF thread, sealing to SAE standard) ) Dl = ANSI B.0 (NPT thread) ) SBO50P-0,075E and for SBO0P-0,6E: AK = ISO 8 (BSP), standard connection EN 3.70.6/06.8 ) specify full details of version ) not available for all versions 3) dependent on type and pressure level ) when ordering a replacement bladder, state diameter of smallest shell port 5) observe temperate ranges, see section..9 8
.3. DIMENSIONS AND SPARE PARTS.3. Pulsation dampers bladder accumulator SB330/550P(PH)-... SB800P-... SB000P-... Dimensions SB Nominal volume Series Max. operating pressure Part no. Eff. Gas A B Ø D E H J ) Thread Weight (PED) Carbon Stainless volume [bar] steel steel ISO 8 [kg] SB330P 330 96 3395 365 80 8 57 0 SB550P 550 335597 33888 38 70 53 G / 3.5 SB800P 800 3) 36 60 55 36.3 SB000P 000 3) ) 5 9 9.5 SB330P 330 3078967 308889. 570 80 8 57 6 SB550P 550 357655 3096755.5 589 70 0 53 G / 0 SB330P 355 35 55 80 57 8 330 3.7 7 SB330PH 9 00 50 85 G / 6 5 SB550P 550 3359 336856.9 97 70 53 6 0 G / SB330P 30558 3539 559 80 57 0 6 5.7 7 SB330PH 593 8 330 00 85 G / SB330P 30857 3689 60 0 0 9.3 SB330PH 65 30x0 00 SAE " - 6000 psi 50 3 SB330P 0787 7 8 00 85 G / SB330P 330 30885 90 50 70 0 8. 9 SB330PH 95 30x0 00 SAE " - 6000 psi 80 SB330P 35980 3.6 986 8 00 85 G / SB330P 330 35 5 00 3 33.9 SB330PH 75 30x0 00 SAE " - 6000 psi 0 ) M56x, high pressure connection DN 6, others on request ) standard connection code = AI, others on request 3) special design, on request EN 3.70.6/06.8 85
Spare parts SB...P Description Item Bladder assembly consisting of: Bladder Gas valve insert* 3 Retaining nut Seal cap 5 Protective cap 6 O-ring 7 Seal kit consisting of: O-ring 7 Washer 5 O-ring 6 Support ring 3 O-ring 7 O-ring 7 O-ring 8 * available separately Accumulator shell (item ) and company label (item 8) not available as a spare part Description Item Connection assembly consisting of: Oil valve body 9 Valve plate 0 Damping bush Lock nut Spring 3 Anti-extrusion ring* Washer 5 O-ring 6 Spacer 7 Lock nut 9 Support ring (only for 330 bar) 3 O-ring 7 Connector Guide piece 5 Cap 6 O-ring 7 O-ring 8 Locking key 88 * available separately NBR, carbon steel Standard gas valve Volume Bladder assembly 376.5 367 3606 5 097 6 097 0 36088 3 3769 0 36089 37653 3 35335 Seal kit SB330P/SB00P SB550P 357055 060 357058 35706 SB800P SB000P EN 3.70.6/06.8 Description Item Bladder Charging screw 6 Seal ring U 9.3x3.3x 7 Support ring 8 Description Item Bladder Charging screw 6 Seal ring 7 86
.3. Pulsation dampers diaphragm accumulator SBO...P...E (welded) SBO...P...A6 (screwed) Dimensions SBO Nominal volume Series and connection type ) Max. operating pressure (PED) Carbon steel [bar] A B Ø D E H J Thread Weight Stainless steel [bar] ISO 8 [kg] 0.075 SBO50P-...E...AK 50 3 6 0.9 hex. 3 G / 0.6 SBO0P-...E...AK 80 3 7 0.3 0 60 75 93.6 SBO0P-...E...Al 50 80 5 G / 0.5 9 05 3 0.6 SBO330P-...E...Al 330 0.75 SBO0P-...E...Al 0 0 7 5. SBO00P-...E...Al 00 3 36 6. SBO0P-...E...Al 0 5 6. SBO0P-...E...Al 0 50 50 7.7 SBO50P-...E...Al 50 55 60 53 05 30 G 8. SBO00P-...E...Al 00 00 6 60 6.3 SBO0P-...E...Al 0 67 67 8.9 3.5 SBO50P-...E...Al 50 377 70 3.5 SBO50P-...E...Al 50 368 58 7.9 SBO50P-...E...Al 80 377 70 3.5 0.5 SBO500P-...A6...Al 500 350 6 50 5 (5) 80 0.6 SBO50P-...A6...Al 50 50 0.3 SBO00P-...A6...Al 00 67 99 ) standard connection code = AK or AI, others on request ( ) brackets indicate different dimensions for stainless steel version 5 0 () 95 5 5.6 G / 5. (6.3) SBO50P-...A6...Al 50 80 85 60 0 G 5.6 05 30.8 308 5.6 SBO00P-...A6...Al 00 35 87 36.6 8.9 (9.) 3.8 EN 3.70.6/06.8 87
Spare Parts SBO...P...E SBO...P...A6 5 3 3 Descriptions Item Charging screw Seal ring Seal ring 3 Descriptions Item Charging screw Seal ring Seal ring 3 Diaphragm Support ring 5 EN 3.70.6/06.8 88
.3.3 Pulsation damper for aggressive media SBO...P-...A6/37...(PTFE) Spare Parts SBO...P-...A6/37...(PTFE) 3 Pulsation damper in stainless steel with PTFE-coated diaphragm. Also available without connection block. Permitted operating temperature: -5 C... +80 C Permitted pressure ratio p : p 0 = : Dimensions Nominal volume 0. 0.5 Max. operating pressure (PED) [bar] Part no. A B Ø D E H J ) Thread Weight ISO 8 [kg] 0 3833 0 0 50 38333 97 30 7 60 05 30 G 0 309 65 0 50 309 00 30 6 ) Standard connection code = AI, others on request Description Item Charging screw Seal ring Seal ring 3 Diaphragm EN 3.70.6/06.8 89
SBO...(P)-...A/777... (PVDF/PTFE) Figure Spare parts SBO...(P)-...A/777... (PVDF/PTFE) Figure Descriptions Item Gas valve assembly Gas valve insert brass / stainless steel Diaphragm 3 Relevant operating instruction is available on request. Pulsation damper in PVDF with PTFE-coated diaphragm. Permitted operating temperature: -0 C... +65 C Permitted pressure ratio p : p 0 = : Dimensions Nominal volume Max. operating pressure (PED) [bar] Part no. Ø D H H Weight [kg] Figure 0.08 365586 5 9 5.5 0 8 0 5.7 0. 6 30 8 6. 5 3357658 8 0 68 0 6 0.5 6 5 3357657 70 9 6.8 EN 3.70.6/06.8 90
.3. Suction flow stabiliser Spare parts SB6S Dimensions SB6S permitted operating pressure 6 bar (PED) Nominal volume Fluid volume Eff. gas volume A B Ø D H DN* Weight [kg] 580 0 5 9 0 65 5 5.5 05 60 0 0 890 50 300 50 80 85 00 00 0 50 650 06 350 00 0 00 00 35 050 870 559 00 5 380 further pressure ranges 5 bar, 0 bar; others on request other fluid volumes on request * to EN09-/ /B/PN6 Description Item Bladder Gas valve insert 3 O-ring Insertion ring, x 8 Screw plug Retainer ring Cap nut 5 O-ring 7 Seal ring 8 Screw plug 9 EN 3.70.6/06.8 9
.3.5 Shock absorber SB6/35A SB6/35AH Dimensions SB6/35A perm. operating pressure 6/35 bar (PED) Nominal Eff. SB6A SB35A volume gas Part no. A B C D ±0 Weight Part no. A B C D ±0 Weight volume Carbon Stainless (approx.) (approx.) (approx.) Carbon Stainless (approx.) (approx.) (approx.) steel steel [kg] steel steel [kg] 50 9 0888 08 0 93 7 08339 08306 076 578 7 00 03 0890 093557 75 69 9 083 08307 38 699 08 300 88 089 08 6 90 08 70 78 083 08308 70 937 78 6 375 37 089 083 00 063 08355 083 086 083 35 50 53 089 08 36 3 08357 083 36 58 36 Flange to EN09-/ / DN00 / PN6 or PN0 others on request SB6/35AH perm. operating pressure 6/35 bar (PED) Nominal Eff. SB6AH SB35AH volume gas Part no. A B C D ±0 Weight Part no. A B C D ±0 Weight volume Carbon Stainless (approx.) (approx.) (approx.) Carbon Stainless (approx.) (approx.) (approx.) steel steel [kg] steel steel [kg] 50 9 0870 0870 35 638 35 08773 0879 66 6 80 00 03 087 08703 366 75 57 08775 08730 08 76 7 300 88 087 0875 735 988 08 70 86 0877 0873 79 000 78 70 375 37 0875 0877 7 08776 08758 76 6 3 50 53 0876 0878 5 98 5 08778 0876 56 3 373 Flange to EN09-/ / DN00 / PN6 or PN0 others on request EN 3.70.6/06.8 9
Spare parts SB6/35A, SB6/35AH The following spare parts relate exclusively to hydraulic accumulators from construction year 06 and later. For low-pressure accumulators of series SB6/35A and SB6/35AH up to construction year 05 spare parts are available on request. Detail "X" Description Item Bladder Gas valve assembly consisting of: Screw plug 3 Gas valve body Seal ring 3 O-ring 9 Protective cap 9 Seal kit consisting of: O-ring Seal ring 3 Vent screw 8 O-ring 9 O-ring 5 Accumulator shell (item ) not available as a spare part NBR Nominal volume Bladder Seal kit Carbon steel Stainless steel 50 6 00 63 300 377 65 97 375 373 50 35 EN 3.70.6/06.8 93
5. SILENCER 5.. APPLICATION Silencer for fluid noise damping Type SD... 5.. DIMENSIONING Silencer The sizing calculation of the HYDAC SILENCER is designed to result in a small unit with the best possible damping. The starting point for the selection table is to determine the level of transmission damping D from 0 db upwards. D = 0 log Dp o Dp m Pressure Time black red = without silencer = with silencer 5.. General All displacement pumps, such as axial and radial piston pumps, vane, gear or screw pumps produce volume and pressure fluctuations which are exhibited as vibrations and noises. Noises are not only generated and transmitted by the pump. They are also the result of mechanical vibrations and vibrations caused by the fluid pulsations, which are amplified when transmitted to larger surfaces. Insulation and the application of flexible hoses or sound insulation caps resolve only part of the problem, since they cannot prevent the effects of the pulsations being transferred to other areas. 5.. Applications Vehicles, machine tools, plastics machinery, aeroplanes, ships, hydraulic power stations and other systems with a large "surface" are all applications where the noise level can be reduced. 5..3 Mode of operation The HYDAC fluid SILENCER is based on the principle of an expansion chamber with interference line. By reflecting the oscillations within the silencer the majority of the oscillations are dampened across a wide frequency spectrum. 5.. Design The HYDAC SILENCER consists of a welded or forged external housing, an internal tube and two pipe connections on opposite sides. The SILENCER has no moving parts and no gas charge and is therefore absolutely maintenance free. The HYDAC SILENCER can be used for mineral oils, phosphate ester and water glycol. A stainless steel model is available for other fluids. 5..5 Special design SILENCERS can also be in the form of diaphragm or piston accumulators. Available on request. 5..6 Installation It is recommended that one connection side is joined via a flexible hose in order to reduce the transmission of mechanical vibrations. The installation position of the damper is optional, but the flow direction must be taken into account. The operating instruction must be observed! No. 3.70.BA 5..7 Permitted operating temperatures -0 C... +80 C p o = cyclic test pressure without silencer p m = cyclic test pressure with silencer When selecting the damper the following has to be taken into account: ) the size of the silencer body ) the fundamental frequency f of the pump f = i n / 60 in Hz i = number of displacement elements n = motor speed in rpm 5.. Calculation example Given parameters: Axial piston pump with 9 pistons Drive speed: 500 rpm Connection: G corresponds to D i = 9 mm Flow rate: 300 I/min Operating medium: mineral oil max. operating pressure: 0 bar Solution: Fundamental frequency f f = i n / 60 in Hz = 9 500/60 = 5 Hz By calculating the fundamental frequency and using the system data (e.g. pipe length, ball valves, pressure, temperature, etc.) we can determine the correct size of silencer for you. Use the specification sheet to provide the required data quickly and conveniently on the PC and send it to us. See www.hydac.com or catalogue section zhydac Accumulator Technology No. 3.000 EN 3.000.6/06.8 6 Company: Name, First name: SILENCER SPECIFICATION FORM (Subject to technical modifi cations, mandatory fi eld) Location: Project name: E-mail: Requirement: pieces/year Telephone no.: Example E E E0 0 Silencer SD 3 Pump: HYDAC PPV00S7 Design pressure: 0 bar Connection SD inlet: SAE / 3000 psi Flow rate: 06. l/min Design temperature: 50 C Connection SD outlet: SAE / 3000 psi Pump rpm: 500 /min Fluid: Aral Vitam GF No. of disp. elements: 9 Fluid density: 890 kg/m³ Element no. Length [m] Ø int. [m] Ø ext. [m] Subsequent connection type Hose type E 0.5 0.00 0.030 Straight connection E 0. 0.00 Straight connection E3.5 0.05 0.00 T-junction SP (DIN EN 856) E 0.6 0.05 0.05 Pressure relief valve E5 0. 0.05 0.05 Right-angle E6 0.6 0.05 0.05 Shut-off valve Pump Flow rate Pump rpm Number of displacement elements Remarks: EN 3.70.6/06.8 l/min /min Design pressure Nominal temperature Fluid Fluid density Spare parts/accessories are available at www.hydac.com / Products / Hydraulic accumulators E3 bar C as 5 spare part original equipment E5 Silencer inlet Silencer outlet Element no. Length [m] Ø int. [m] Ø ext. [m] Subsequent connection type Hose type E E E3 E E5 E6 E7 E8 E9 E E6 6 HYDAC Technology GmbH Industriegebiet 6680 Sulzbach/Saar, Germany Tel.: +9 (0) 68 97 / 509-0 Fax: +9 (0) 68 97 / 509-6 Internet: www.hydac.com E-mail: speichertechnik@hydac.com 9
5.3. MODEL CODE Not all combinations are possible. Order example. For further information, please contact HYDAC. Series Type code no details = for SD330 B = bladder accumulator base shell* K = piston accumulator base shell* M = diaphragm accumulator base shell* Nominal volume Damper 0 = without pipe = damper for frequencies > 500 Hz = narrow band damper DR 3 = broadband damper DR Housing material = carbon steel = carbon steel with rust protection* Material of seal = NBR (-5 C... + 80 C) 6 = FKM (-0 C... + 60 C) Certification code U = European Pressure Equipment Directive (PED) Permitted operating pressure [bar] Inlet connection/outlet connection see Table 5.. SD330 M, / U 330 AD/AD * only on request EN 3.70.6/06.8 95
5.. DIMENSIONS SD330 SAE flange SAE flange Nominal volume L L Ø D J ISO 8 Weight [kg].3 50 G 6.5.8 355 55 G / 5.5. 36 G /.5 68.7 0 55 G. 5.. Silencer connections a) Threaded connection to ISO 8 Nominal volume AB G 3/8 D i = 5 mm L E L A AC G / D i = 3 mm L E L A AD G 3/ D i = 6 mm L E L A Fluid connection A AE G D i = 9 mm L E L A AF G / D i = 5 mm L E L A AG G / D i = 3 mm.3 7 7.8 3 3 3 3 30 30 33 33 L E L A GG G / D i = J. without adapter.7 6 6 6 6 6 6 36 36 36 36 L E L A b) Flange connection SAE J58 (Code 6-6000 psi) Fluid connection F Nominal FG SAE /" D i = 3 mm FH SAE 3/" D i = 9 mm FI SAE " D i = 5 mm FK SAE /" D i = 3 mm FL SAE /" D i = 38 mm FM SAE " D i = 50 mm volume L E L A L E L A L E L A L E L A L E L A L E L A.3.8 53 3 59 36 65 36. 8 38.7 05 36 0 36 76 8 76 8 * not available * on request EN 3.70.6/06.8 96 6. NOTE The information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described. please contact the relevant technical department. Subject to technical modifications. HYDAC Technology GmbH Industriegebiet 6680 Sulzbach/Saar, Germany Tel.: 009 (0) 68 97 / 509-0 Fax: 009 (0) 68 97 / 509-6 Internet: www.hydac.com E-mail: speichertechnik@hydac.com