Wire Ropes For Mobile Cranes WIRE ROPE TECHNOLOGY PFEIFER SEIL- UND HEBETECHNIK GMBH

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1 WIRE ROPE TECHNOLOGY PFEIFER SEIL- UND HEBETECHNIK GMBH Wire Ropes For Mobile Cranes DR.-KARL-LENZ-STRASSE 66 D MEMMINGEN PHONE +49 (0) FAX +49 (0) INTERNET

PFEIFER The Competent Partner For All Rope Applications To achieve the best possible performance and material life expectancy in the required application, the most important first step is the

2 PFEIFER The Competent Partner For All Rope Applications To achieve the best possible performance and material life expectancy in the required application, the most important first step is the selection of the correct type of rope the right rope for the right job. Selection of the correct rope for the specific application does not only protect the plant from unnecessary damage, but also reduces long term costs due to plant stoppages and breakdowns caused by rope malfunction and wear. We are ready to help and consult you for all your rope requirements, and to deliver the best possible solution for your specific application. Lifts and Elevators Overhead Cranes Harbour Cranes Grabbing Cranes Winches Automatic Stacker Cranes Loading Ropes Deck Cranes Ariel Cable Lifts T-Bar Lifts Snow Cats Machine Systems Rope Excavator and Excavation Machines Mobile Cranes Special Purpose Systems Tower Cranes 2

Our Strength: Ready To Use Ropes For Your Cranes and Construction Machines Our Practical Knowledge and Experience: We are the preferred supplier to some of the most renowned Crane and Construction

At our disposable is an unprecedented amount of know how and experience, in the production, application and use of ropes for Cranes and Construction Machines.

3 Our Strength: Ready To Use Ropes For Your Cranes and Construction Machines Our Practical Knowledge and Experience: We are the preferred supplier to some of the most renowned Crane and Construction Machine Manufacturers in the business i.e. LIEBHERR, SENNBOGEN and BAUER SPEZIALTIEFBAU. At our disposable is an unprecedented amount of know how and experience, in the production, application and use of ropes for Cranes and Construction Machines. Our Customer Orientated Performance and Service: Our area of expertise has been for many years ready to use ropes for Cranes and Construction machines. We hold in stock an extensive range of high performance ropes for all applications, this ensures our customers needs can be met in the shortest possible time. We Help You To Gain Your Competitive Edge: Common types of ropes for Cranes and Construction Machines are available immediately to be delivered to the customers area of operation. We are here and ready to meet you specific needs. We are here to help and consult you in all your wire rope needs and applications. 3

indispensable mechanical design of the Pouch for the specific application.

4 Replacement Ropes With the intelligent solution, the reeving for a LIEBHERR Mobile Crane is carried out quickly whilst using minimal energy. Working together with LIEBHERR a reeving in conjunction with the rope system was developed that has been tension and reeving speed to optimise proved in the operational environment, and is now an indispensable mechanical design of the Pouch for the specific application. The simple part of all modern LIEBHERR Mobile Pocket system secures the rope Cranes The PFEIFER Pouch Socket safely and reliably in the system. System. The crane operator can Another option is the PFEIFER Pouch change with minimal effort the ropes Socket System with integrated swivel, operational parameters, and so the functionally safe and practical. Service for Liebherr Crane Hoisting Ropes. Up until now the repair of damaged hoisting ropes with the PFEIFER Pouch Socket System was only available in the workshop due to the pressing pressure required of up to 2000 t. We have developed a system that a hoisting rope end with a diameter of up to 28 mm can be repaired and inserted back into the Pouch Pocket System on site. It is no longer necessary for the repair to be carried out at a PFEIFER Service Centre, but on site, therefore saving the customer both time and money. Crane Type LIEBHERR Part Reel Part Ident-Number Number Number LTM 1025A LTM 1030/ LTM 1030/ LTM 1040A LTM 1040/ LTM LTM 1045/ LTM LTM LTM LTM 1055/ LTM LTM 1060/ LTM 1070A LTM 1070A LTM LTM 1080/ LTM 1090/ LTM 1090/ LTM 1090A LTM 1100A LTM 1100N LTM 1100/ LTM 1120/ LTM 1120N LTM LTM 1160/ LTM 1160A LTM LTM 1200/ LTM LTM LTM 1250/ LTM 1250/ LTM 1300/ LTM 1300/ LTM LTM Hoisting ropes for other types of cranes as well as ident-numbers are available upon request. 4

5 Hoisting Ropes Hoisting rope, high performance rotation resistant PD D1315 CZ core steel core (IWRC or WSC) lay type langs lay number of bearing wires within the outer strands = 105 nominal rope Ø mass minimum breaking force kg/100m ,92 139,0 152,7 165, ,36 184,5 204,0 219, ,81 235,9 257,9 280, ,3 431,5 471,8 513, ,3 512,8 567,9 609, ,49 643,7 712,9 765,6 Product safety Read and observe the following notes as well as the notes in the machinery manufacturer s manual. WARNING! Wire rope will fail if worn-out, shock loaded, overloaded, misused, damaged, improperly maintained or abused. Always inspect wire rope before use for: wear damages deformations corrosion Never use wire rope which is damaged worn-out deformed improperly maintained not suitable If in doubt about the wire rope, the wire rope application, the wire rope end termination or anything else, regarding the wire rope, please contact us or the machine manufacturer. High reeving speed in conjunction with ever smaller winch drums, and hoisting heights are pushing the wire rope requirements ever higher. The wire rope has to be very flexible, non abrasive, cross fracture compressive and rotation resistant. For the best operational results due to the ever larger hoisting heights and multiple layer reeving on the drum, we recommend the use of a compacted rotational Hoisting rope, high performance rotation resistant PC Eurolift 31 core steel core (IWRC or WSC) lay type langs lay lay direction either right hand or left hand as desired number of bearing wires within the outer strands up to 17 mm = 126, from 17 mm = 112 resistant rope Langs Lay. The coil pressure in modern multi-layer reeving is intense. It has been shown that Langs Lay construction leads to considerably less interlocking of the ropes making them more resistant to friction hence, wear and tear. Compacted strands with a smooth surface support this effect. nominal rope-ø mass minimum breaking force kg/100m ,4 191,7 198, ,0 112,0 120, ,0 132,0 142, ,0 156,0 168, ,0 181,0 194, ,0 207,0 222, ,0 238,0 256, ,0 267,0 287, ,0 301,0 323, ,0 333,0 358, ,0 371,0 398, ,0 412,0 442, ,0 451,0 485, ,0 491,0 528, ,0 534,0 573, ,0 569,0 611, ,0 616,0 661, ,0 662,0 711, ,0 725,0 778, ,0 769,0 825, ,0 822,0 883, mm mm 5

6 Hoisting Ropes Hoisting rope, high performance rotation resistant PC Eurolift core steel core compacted lay type langs lay lay direction either right hand or left hand as desired number of bearing wires within the outer strands = 126 nominal rope Ø mass minimum breaking force kg/100m ,0 181,9 189,6 197, ,3 199,5 108,8 118, ,5 118,2 130,8 139, ,1 139,0 152,7 165, ,9 161,7 179,1 190, ,1 184,5 204,0 219, ,7 209,4 230,6 249, ,6 235,9 257,9 280, ,1 266,9 293,9 317, ,8 297,1 329,0 352, ,6 329,3 362,2 391, ,2 362,3 396,1 430, ,3 398,5 441,4 472, ,9 431,5 471,8 513, ,3 474,3 524,3 564, ,6 512,8 567,9 609, ,5 555,0 614,9 657, ,0 598,3 654,2 711, ,6 643,7 712,9 765, ,2 690,2 754,6 821, ,7 738,1 817,4 877,9 Luffing Ropes High rope forces and multiple reevings require ropes with high structure firmness. Compacted ropes with plastic impregnated stell core show the best performance. The surface of compacted ropes is smoother, therefore there is less wear and tear when running over sheaves and winding on drums. The plastic impregnated steel core reduces friction between core and outer strands, increases bending cycles and serves a high structure firmness. 6 High performance rope PC Superplast 8 core full plastic impregnation of the steel core to further extend fatigue life, improve structural stability lay type either regular/ordinary lay or langs lay as desired lay directioneither right hand or left hand as desired number of bearing wires within the outer strands = 260 nominal rope Ø mass minimum breaking force kg/100m ,6 1326,5 1359,4 1421, ,0 1360,4 1396,8 1434, ,4 1392,6 1432,2 1473, ,6 1429,7 1473,0 1518, ,7 1470,0 1517,4 1566, ,7 1516,0 1585,0 1613, ,1 1549,5 1604,9 1662, ,9 1587,6 1646,8 1708, ,2 1654,0 1720,0 1822, ,1 1670,2 1737,8 1808, ,7 1723,8 1796,8 1872, ,6 1769,1 1846,7 1927, ,8 1841,0 1925,9 1014, ,9 1879,7 1968,4 1060, ,1 1950,2 1046,0 1145, ,5 1005,1 1106,4 1212, ,8 1065,1 1172,5 1284,5 WARNING! Never use with a swivel! Failure may cause serious injury or death!

High Performance Ropes High performance rope PD PZ 371 core full plastic impregnation of the steel core to further extend fatigue life, improve structural

rope Ø mass minimal breaking force kg/100m 1770 1960 24,0 272,0 459,0 1509,0 25,0 295,0 498,0 1552,0 26,0 319,0 539,0 1597,0 28,0 370,0 626,0 1693,0 30,0 425,0

Failure may cause serious injury or death!

assembly easier. Open wedge socket The wedge socket is a loose-endfitting which is commonly used on cranes.

7 High Performance Ropes High performance rope PD PZ 371 core full plastic impregnation of the steel core to further extend fatigue life, improve structural stability lay type regular lay/ordinary lay lay direction either right hand or left hand as desired number of bearing wires within the outer strands = 208 nominal rope Ø mass minimal breaking force kg/100m ,0 272,0 459,0 1509,0 25,0 295,0 498,0 1552,0 26,0 319,0 539,0 1597,0 28,0 370,0 626,0 1693,0 30,0 425,0 718,0 1795,0 32,0 487,0 823,0 1911,0 34,0 549,0 929,0 1030,0 36,0 616,0 1041,0 1153,0 Other rope diameters available upon request. WARNING! Never use with a swivel! Failure may cause serious injury or death! Rope End Terminations For Mobile Cranes Rope end fused and tapered This type of rope end finishing prevents the strands from springing outwards and so making the assembly easier. Open wedge socket The wedge socket is a loose-endfitting which is commonly used on cranes. Accessories Reel All ropes weighing less than 250 kg per piece are wound onto non-returnable reels. For ropes with a weight of more than 250 kg per piece, we use multi-purpose reels. Lubrication Steel wire ropes need to be regularly lubricated to maximise service life. Rope socks Rope socks connect the old and new rope during the installation of ropes. 7

8 PFEIFER Headquarters PFEIFER Subsidiaries Rope cross-section drawings are only symbolic and only show the principal rope construction depending on the rope diameter, differences in the geometry of the strands are possible. Revision 0 / Subject to alterations, errors excepted. O U R C E N T E R S I N E U R O P E A N D A S I A PFEIFER SEIL- UND HEBETECHNIK GMBH Dr.-Karl-Lenz-Straße 66 D MEMMINGEN Tel. +49(0) Fax +49(0) info@pfeifer.de Internet PFEIFER Branches in Germany DRAHTSEILEREI GUSTAV KOCKS GMBH & CO. Rheinstraße D MÜLHEIM a.d. Ruhr Tel Fax info@drako.de in Austria PFEIFER SEIL- UND HEBETECHNIK GMBH Harterfeldweg 2 A-4481 ASTEN Tel Fax psh-austria@pfeifer.de in Hungary PFEIFER GARANT Kft. Gyömröi út 128 HU-1103 BUDAPEST Tel Fax info@pfeifer-garant.hu in Spain PFEIFER CABLES Y EQUIPOS DE ELEVACIÓN S.L. Avda. de los Pirineos, 25 Nave 20 San Sebastián de los Reyes ES MADRID Tel Fax p-es@pfeifer.de BARCELONA Tel Fax BILBAO Tel Fax in Luxembourg PFEIFER SOGEQUIP s. à r. l. Zone Ind. Schifflange-Foetz L-3844 SCHIFFLANGE Tel Fax sogequip@pt.lu in Germany Bullenhuser Damm 53 D HAMBURG Tel Fax psh-hamburg@pfeifer.de Holzhauser Straße 140h D BERLIN Tel Fax psh-berlin@pfeifer.de Hebbelstraße 24 D STRAUBING Tel Fax psh-straubing@pfeifer.de POLLOK Seil-Service-Center Zweigniederlassung Zum Veltheimstollen 4 D PÜTTLINGEN Tel Fax info@pfeifer-pollok.de in the United Kingdom/Ireland PFEIFER DRAKO Ltd. Marshfield Bank, Woolstanwood GB-CREWE CW2 8UY Tel Fax admin@pfeiferdrako.co.uk LONDON Tel london@pfeiferdrako.co.uk ROPE & TACKLE (Solent) Ltd. Marchwood Industrial Park, Normandy Way, Marchwood GB-SOUTHAMPTON SO40 4BL Tel Fax in Poland PFEIFER TECHNIKA LINOWA I DZWIGOWA Sp. z o.o. ul. Wroclawska 68 PL KREPICE k/wroclawia Tel Fax info@pfeifer.pl in China PFEIFER STEEL WIRE ROPE (Shanghai) Co., Ltd. #709, Ling Shi Lu, Zha Bei District SHANGHAI, P. R.C. Tel Fax info@pfeifer.com.cn in Russia OOO PFEIFER KANATI & PODJÖMNIE TEHNOLOGII RU MOSCOW 3rd proezd Perova Polya, 8 Tel Fax info@pfeiferrussia.ru ST. PETERSBURG Tel Fax For all other export countries please contact our headquarters in Germany Kösel/Hauff

Rope application technology combined expertise PFEIFER SEIL- UND HEBETECHNIK GMBH

10/2017 SEIL- UND HEBETECHNIK GMBH Rope application technology combined expertise DR.-KARL-LENZ-STRASSE 66 DE-87700 MEMMINGEN PHONE +49 (0) 83 31-937-301 FAX +49 (0) 83 31-937-123 E-MAIL wirerope@pfeifer.de