PRISMA. Installation, Operation, & Maintenance Manual. Climbing Panel + FREEMount System. NOTE TO INSTALLERS Always Read Instructions Before Use

Transcription

1 PRISMA Climbing Panel + FREEMount System Installation, Operation, & Maintenance Manual NOTE TO INSTALLERS Always Read Instructions Before Use This Manual contains information on the proper installation and use of the PRISMA Climbing Panel + FREEMount Flange and includes all product warranty information. Ensure that this manual is readily available to users at all times.

2 TABLE OF CONTENTS SAFETY INFORMATION 3 WARRANTY INFORMATION 7 PRODUCT DESCRIPTION 8 PRODUCT SPECIFICATIONS 8 OPERATING INSTRUCTIONS 9 MAINTENANCE INSTRUCTIONS 10 PREPARATION FOR INSTALLATION 11 SELECTING A SUPPORT STRUCTURE 11 SPECIFIED STRUCTURAL SCREW FOR SPECIFIC WALL TYPE 11 TOOLS, PARTS, & MATERIALS 13 INSTALLATION 14 MOUNTING DIAGRAM 14 STEP 1. FIND AND MARK WALL STUDS 15 STEP 2. MOUNTING THE FREEMOUNT FLANGE 17 STEP 3. CONNECTING ADJACENT FLANGES 19 STEP 4. MOUNTING THE PRISMA CLIMBING PANEL 21 LAYOUT GUIDE 22 HANDHOLD ATTACHMENT 25 FREQUENTLY ASKED QUESTIONS 26 CONTACT DETAILS 27 2

3 SAFETY INFORMATION IMPORTANT SAFETY NOTICE Climbing Is A Dangerous Activity READ BEFORE INSTALLATION AND USE Failure by the operator to heed any and all instructions, warnings and cautions for the correct installation, operation, care, and maintenance of the PRISMA Climbing Panel may result in serious injury or death. The PRISMA Climbing Panel, model number PRI-001, is designed and specified for use in recreational climbing as a self-installable climbing wall product. Use of the PRISMA Climbing Panel for any purposes other than that intended by the manufacturer is not recommended. The PRISMA Climbing Panel must never be installed onto any surface other than those specified within this manual. Owners and operators of the PRISMA Climbing Panel are responsible for the safety and supervision of any person using the product and for assuring proper installation and operation procedures are followed at all times. Proper installation requires careful planning and fastener placement on the PRISMA Climbing Panel and associated components. Owners and operators are encouraged to seek the advice of a qualified professional contractor regarding the installation instructions in this manual. All FREEMount Flanges are designed to attach to Concrete Masonry Unit (CMU), Concrete, Metal, and Wood Stud structures. When attaching to studs the FREEMount Flange must attach to two studs minimum with two specified structural screws into the center of each stud. See page 11 for specified structural screws for specific wall types. The PRISMA Climbing Panel is designed to be used for bouldering, a style of free-climbing without a belay, and in conjunction with adequate engineered fall attenuation surfaces. No component of the PRISMA Climbing Panel is appropriate for use as part of an anchor or belay system. Should roped-climbing be desired an engineered rope belay mount and/or auto belay mount is strictly required. Owners and operators are responsible for the proper installation and use of these belay systems at all times. 3

4 SAFETY INFORMATION These instructions must be made available to the operator at all times. Prior to installation and use all owners, installers, and operators must have read and understand all instructions, labels, markings, and safety information pertaining to the installation, operation, and maintenance of the PRISMA Climbing Panel, its component parts, and all associated hardware. Failure to do so may result in equipment damage, serious injury, and/or death. 4

5 SAFETY INFORMATION SYMBOLS USED IN THIS MANUAL The following safety symbols are used throughout this manual to highlight potential dangers. One or more precautions may be associated with practices and procedures described within this manual. Failure to adhere to any precautions highlighted can result in death, serious injury, or equipment damage. Ensure that you read and understand all safety procedures. DANGER Indicates a hazardous situation exists that, if not avoided, will result in serious injury or death.. WARNING Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in injury or equipment damage.. NOTE Indicates an action that must be taken to ensure personal safety and prevent damage to property or equipment. CARE FOR THE ENVIRONMENT Take care to dispose of all materials in a responsible manner. Recycle all packaging materials. 5

6 SAFETY INFORMATION WARNING Climbing Is A Dangerous Activity Climbing is inherently dangerous and may result in serious injury or death of a participant. The PRISMA Climbing Panel is designed and specified for recreational climbing as an indoor-only self-installable climbing wall product which can be mounted on any appropriate support structure that meets its loading specifications including Concrete Masonry Unit (CMU), Concrete, Metal Studs and Wood Studs. Operators of the PRISMA Climbing Panel are solely responsible for learning, implementing, and conveying to participants proper climbing techniques, including falling and good judgment. This includes knowing and observing the product s capabilities and limitations and ensuring the climbing area is free and clear from all obstructions including, but not limited to: furniture, protrusions, structures or other objects, climbers, or obervers. Operators must inform participants of all necessary precautions and dangers and must educate all participants in the proper use of the PRISMA Climbing Panel as well as all third-party equipment such as modular handholds and fall attenuation padding. The PRISMA Climbing Panel is designed to be used for bouldering, a style of free-climbing without a belay, and in conjunction with adequate engineered fall attenuation surfaces. No component of the PRISMA Climbing Panel is appropriate for use as part of an anchor or belay system. No component of the PRISMA Climbing Panel is appropriate for use as part of an anchor or belay system. All anchors, belay systems and associated components must be suitable for use within a climbing system and must meet all applicable laws, regulations and standards. Owners and operators are responsible for the proper installation and use of these belay systems at all times. Seeking the advice of a qualified professional prior to installation and use is strongly recommended. 6

7 WARRANTY INFORMATION Eldorado warrants the PRISMA Climbing Panel to be free from manufacturing defects in materials and workmanship for one (1) year. This Warranty extends only to the original purchaser and does not cover damages resulting from misuse, abuse to the product, exposure to the elements, damage in transit, or any other damage beyond the control of Eldorado Climbing Walls. This warranty is voided if parts other than Eldorado-provided parts are used or if any modifications or services have been performed on the product by anyone other than Eldorado Climbing Walls. Eldorado will, at its sole discretion, repair or replace any PRISMA Climbing Panels covered by this warranty. Should your product arrive damaged, you must document the damage on the shipping company s Bill of Lading (BOL) and note for yourself. Photograph damage and send photos to Eldorado Climbing Walls. Eldorado will work with you to replace the damaged panel. SATISFACTION GUARANTEE We guarantee everything we make. If you are not satisfied with one of our products at the time you receive it, or if one of our products does not perform to your satisfaction, please call Eldorado Headquarters and inform us of your problem. Eldorado will work with you to provide a repair, replacement or refund. 7

8 PRODUCT DESCRIPTION The PRISMA Climbing Panel + FREEMount System is designed for the recreational climbing industry as an indoors-only, self-installable climbing wall product which can be mounted on any appropriate support structure. The PRISMA Climbing Panel + FREEMount System allows maximum placement versatility and configuration on a wide range of wall structures. Other features include 1.5 handhold attachment points per square foot, a sleek planar profile, robust and impact resistant material for durability, and a textured, anti-rotation surface to prevent handholds from spinning. PRODUCT SPECIFICATIONS MODEL PRI-001 DIMENSIONS 4-2 X 3-7 1/4 NET WEIGHT SQUARE FOOTAGE 45 LBS INCLUDING FREEMOUNT FLANGE 11 SF T-NUTS 19 T-NUT THREAD SIZE 3/8-16 CONNECTOR BOLT 1/4 X 40MM 20TPI MAX LOAD CAPACITY 250 LBS SCREW #10X6 GRK 8

9 OPERATING INSTRUCTIONS Operators of the PRISMA Climbing Panel are solely responsible for the safety and supervision of any person installing or using the product. This includes learning, practicing and conveying to participants proper climbing techniques including falling. Ensure the climbing area is free and clear from all obstructions including, but not limited to: furniture, protrusions, structures or other objects, and other climbers. Operators must inform participants of all necessary precautions and dangers and must educate all participants in the proper use of the PRISMA Climbing Panel as well as all third-party equipment such as modular handholds and fall attenuation padding. Owners and operators are to adhere to the following operating requirements: Climbers cannot exceed 250 lbs. Adult supervision is required by all users under 6 yrs. Proper fall technique is required. One (1) user at a time. Do not use walk close to or behind a climber Do not jump or swing from the panels Do not attach any item to the panel (including volumes) other than bolt-on modular handholds. Do not use the equiment in a manner other than intended. NEVER USE THE PRISMA PANEL AS AN ANCHOR Do not use any part of the PRISMA Climbing Panel as an anchor component, including the T-Nuts. The components are not rated to be used as a personal anchor, belay anchor, lead bolt, etc. ALWAYS USE APPROPRIATE FALL ATTENUATION SURFACE DURING USE 9

10 MAINTENANCE INSTRUCTIONS The PRISMA Climbing Panel + FREEMount Flange must be inspected and maintenanced every 30 days for proper FREEMount Flange attachment, secure PRISMA Climbing Panel attachment, and handhold bolt torque. This monthly inspection must be completed with the PRIMSA Climbing Panel and FREEMount Flange secured in place to the structure. Owners or operators with installations that receive heavy use may need to perform inspections more frequently. Clean any dust, dirt, or contamination off of the PRISMA Climbing Panel and fasteners with a clean damp cloth. Tighten Panel Connector Bolts to 8 ft lbs torque. Visually inspect for separation between the FREEMount Flange and the wall. Visually inspect for separation between the PRISMA Climbing Panel and the FREEMount Flange. Visually inspect for splintering, delamination, or deterioration to the edge of the PRISMA Climbing Panel. Tighten All modular handhold SHCS (bolts) to ft lbs torque. DO NOT USE SOLVENTS OR ABRASIVES Clean with a cloth only. Do not use any cleaners, solvents, or abrasives on any part of the PRISMA Climbing Panel or associated equipment. 10

11 PREPARATION FOR INSTALLATION The PRISMA Panel and FREEMount Flange are required to be mounted with specific fasteners depending on the type of wall structure to which it is attached. When installing the PRISMA Climbing Panel + FREEMount Flange follow these procedures: When attaching to stud walls (metal or wood), fasten the FREEMount Flange to studs with the specified structural screw at all points where the flange crosses a stud. All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. All fasteners used to attach the FREEMount Flange must be set flush to or slightly recessed below the front face of the FREEMount Flange to ensure the PRISMA Climbing Panel rests flush against FREEMount Flange. It is recommended that two people perform the installation one person to hold the Flange or Panel while the other fastens it. If the panels will be installed by only one person, using two slidingarm rapid-clamps to secure flanges together while fastening is recommended. Never use any component of the PRISMA Climbing Panel as an anchor point. Never attach PRISMA Climbing Panels to anything other than a vertical support structure. PROPER ATTACHMENT REQUIRED All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. When attaching to concrete or CMU, install a fastener near NEVER USE THE PRISMA PANEL AS AN ANCHOR Do not use any part of the PRISMA Climbing Panel as an anchor component, including the T-Nuts. The components are not rated to be used as a personal anchor, belay anchor, lead bolt, etc. 11

12 PREPARATION FOR INSTALLATION SELECTING A SUPPORT STRUCTURE The PRISMA Climbing Panel and FREEMount Flange must attach to a vertical structure such as a metal or wood stud, concrete, or CMU wall. When selecting a location to install the PRISMA Climbing Panel, always ensure: You have the specified fastener for your particular supporting structure. The climbing area is free and clear from all obstructions including, but not limited to: furniture, protrusions, structures or other objects. SPECIFIED STRUCTURAL SCREW FOR SPECIFIC WALL TYPE WILL NEED TO BE PURCHASED BY OWNER. SEE CHART BELOW FOR THE FASTENER SPECIFIED FOR YOUR WALL TYPE. Concrete CMU Wood Studs Metal Studs Wall Type Specified Fastener 1/4 x 4 Tapcon (Flat Head) 1/4 x 4 Tapcon (Flat Head) #14 x 4 GRK Structural Wood Screws (Flat Head) #14 x 4 Tek Screw (Flat Head) If Flat Head fasteners are not available countersinking may be required: 1 Paddle Bit 1 dia x 1/4 deep countersink 12

13 TOOLS & MATERIALS TOOLS AND MATERIALS NEEDED FOR INSTALLATION -PROVIDED BY OWNER 1. Pencil 2. Stud Finder 3. Tape Measure 4. Drill / Impact Driver 5. Bit for Structural Screws 6. Star-Drive Bit 7. Extension Cord 8. Step Ladder 9. Level 10. 5/16 Allen Key 11. Rapid Clamp (Optional) Paddle Bit (if Flat Head fasteners are not available) PARTS INCLUDED IN PRISMA CLIMBING PANEL KIT PRISMA Climbing Panel x1 FREEMount Flange x1 6 Screw x3 For securing adjacent panels Panel Connector Bolt x6 Alignment Dowel x2 13

14 INSTALLATION MOUNTING DIAGRAM FREEMount Flange Starting Stud PRISMA Panel Alignment Dowel Panel Connector Bolt Structural Screw (By Owner) Refer to this diagram for installation of the FREEMount Flange and PRISMA Panel 14

15 INSTALLATION STEP 1. FIND AND MARK WALL STUDS Locate all studs within the mounting wall that are located within the area the PRISMA Climbing Panels will be located.»» Use a stud finder.»» Studs are generally spaced 16 on center (from the middle of one stud, to the middle of the next one).»» Most electrical boxes (switches or outlets) are attached to a stud on one side.»» Studs are also found on either side of a window or door, but their placement is determined by the floor-plans so they won t typically have the 16 spacing. Use a pencil to mark the center of each stud with a tick mark. Select your starting stud (stud on which the panel will be centered). Determine desired top-of-panel height. Use a pencil to mark top-of-panel height in the center of the starting stud. CENTER OF STUD REQUIRED All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. 15

16 INSTALLATION FREEMOUNT FLANGE OVERVIEW USE OF PILOT HOLE IS NOT REQUIRED FREEMount Flanges are designed to be oriented in any position. When oriented with top and bottom sides parallel with the ground, the pilot holes can be used to center panel on starting stud. The FREEMount Flange can only be installed using the methods and hardware described in this manual. When installing the FREEMount Flange, be aware of the following precautions: When installed, the exposed insert nut must be facing the support structure. Exposed Insert Nut 16

17 INSTALLATION STEP 2. MOUNTING THE FREEMOUNT FLANGE Lift a FREEMount Flange into position on the wall with exposed insert nuts facing the building wall. Align the top edge or corner of the flange with the stud marks created in Step 1. If oriented with top and bottom sides parallel with the ground, use the upper ¼ STARTING STUD PILOT HOLE as a reference for centering. Use a level to ensure that the top edge of the FREEMount Flange is level. Fasten the flange to the starting stud with specified structural screw into the center of the stud. Rotate the FREEMount flange to your desired orientation. Fasten the bottom of the flange where it crosses the starting stud with a specified structural screw. Locate and mark where any other studs cross the perimeter of the FREEMount Flange. Fasten the flange to each aligning stud with specified structural screws. EXPOSED INSERT NUTS MUST FACE SUPPORTING STRUCTURE See photograph on page 16 PROPER ATTACHMENT REQUIRED All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. When attaching to concrete or CMU, locate a fastener near the middle of each side of the FREEMount Flange. CENTER OF STUD REQUIRED All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. 17

18 INSTALLATION ADJACENT FLANGE-TO-FLANGE CONNECTION 16 o.c. ADJACENT PLACEMENT IS NOT REQUIRED FREEMount Flanges are designed to be oriented in any position. When mounted adjacent to one another use three (3) 6 GRK screws to secure flanges together 18

19 INSTALLATION STEP 3. CONNECTING ADJACENT FLANGES Place a FREEMount Flange into position on the wall adjacent to previously attached FREEMount Flange with exposed insert nuts facing the building wall. Align sides of adjacent FREEMount Flanges so that the corners are flush to each other. Locate and mark where the nearest stud crosses the perimeter of the FREEMount Flange. Fasten the flange to that nearest stud with the specified structural screw into the center of the stud. Locate and mark where any other studs cross the perimeter of the FREEMount Flange. Fasten the flange to each aligning stud with specified structural screws. PROPER ATTACHMENT REQUIRED All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. When attaching to concrete or CMU, locate a fastener near the middle of each side of the FREEMount Flange. CENTER OF STUD REQUIRED All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. EXPOSED INSERT NUTS MUST FACE SUPPORTING STRUCTURE See photograph on page 14 19

20 INSTALLATION PANEL-TO-FLANGE CONNECTION PRISMA Panel Panel Connector Bolt Alignment Dowel FREEMount Flange 20

21 INSTALLATION STEP 4. MOUNTING PRISMA CLIMBING PANEL Insert a wooden dowel into each of the two ¼ diameter x ½ deep holes located on the backside of the PRISMA Climbing Panel. These holes are located at the midpoint of opposing edges. Lift the panel into position on the FREEMount Flange so that the alignment dowels fit into the corresponding holes on the flange. Press the panel against the flange firmly so that it is held in position by the alignment dowels. Fully fasten each PRISMA Panel to a FREEMount Flange with the six (6) panel connector bolts at each corner. Tighten each panel connector bolt so that it fits snugly against the PRISMA Panel surface. PANEL CONNECTOR BOLTS SHOULD BE TIGHT Ensure all panel connector bolts are fastened tightly to the PRISMA Climbing Panel surface. eight (8) ft lbs of torque is recommended 21

22 LAYOUT GUIDE CONFIGURATION IDEAS The PRISMA Climbing Panel and FREEMount System have been intentionally designed for maximum placement versatility on a wide range of wall structures. The FREEMount Flange allows for both contiguous and independent placement provided that each Flange is attached to two studs minimum with two specified structural screws into the center of each stud. We encourage you to take advantage of the product s versatility and create your own unique layout. Below are five configuration ideas and the space required (rounded to nearest 1/2 foot) for each: Panels

23 LAYOUT GUIDE Panels Panels

24 LAYOUT GUIDE Panels Panels

25 HANDHOLD ATTACHMENT ATTACHING MODULAR HANDHOLDS The PRISMA Climbing Panel is designed for high-performance route setting options including 1.5 handhold attachment points per square foot, a sleek planar profile to promote use of the attached handhold, robust and impact resistant material for durability, and a textured antirotation surface to prevent hand holds from spinning. Modular Handhold Basics Made of durable, lightweight polyurethane Comfortably-grippable texture on the surface Sometimes referred to as climbing handles, climbing holds, climbing grips Fastened into T-Nut with 3/8-16 Standard Head Socket Cap Screw (SHCS)»» Requires 5/16 allen wrench (not included) Tighten SHCS securely as to prevent handhold from spinning»» ft lbs recommended Shop online at eldowalls.com to browse our selection of Eldo Holds. Contact the Eldorado Sales Team to confirm which sets and colors are currently in stock. Sets and colors that are not in stock may take up to 30 days to deliver. Choose from standard or custom colors. PRISMA Panel T-Nut 25

26 FREQUENTLY ASKED QUESTIONS PRISMA tm CLIMBING PANEL FAQS: Does the FREEMount Flange require a minimum number of structural screws? Yes. The FREEMount Flange needs to be attached to a minimum of two studs with at least two specified structural screws into the center of each stud. The horizontal span between structural screw connections cannot exceed 16. Using more than the minimum of 4 screws is encouraged. Does the FREEMount Flange need to be level? No. The FREEMounttm Flange System allows for any orientation or location as long as the structural attachment requirements are met. Is there a fall space requirement for the PRISMA Panels? No. However, Eldorado Climbing Walls recommends at least a 6 (six foot) perimeter around the installed PRISMA Panels for maximum falling or dismounting clearance. Do the PRISMA Panels require safety flooring? No, safety flooring is not required. However, using padded flooring is recommended while using the PRISMA Panel. Any protective flooring should comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. My PRIMSA Panel and FREEMount Assembly is flexing from the wall I attached them to. Is this a problem? No. If the structural mounting requirements are met (see question 1), minor flexing of the panel is acceptable. Also, see FLANGE-TO-FLANGE Flex Fix in Installation Instructions. 26

27 FREQUENTLY ASKED QUESTIONS What if my studs are not 16 on center? This is not a problem. As long as the FREEMount Flange can be attached to a minimum of two studs with at least two specified structural screws into the center of each stud, stud spacing other than 16 o.c. is permitted. Does the PRISMA Panel or FREEMount Flange come with a warranty? Yes. The PRISMA Panel and FREEMount Flange System comes with a 1 Year Limited Warranty for defects in workmanship and materials. If the product is defective, return it to Eldorado within 30 days of receiving. It will be repaired or replaced, at Eldorado s option, without charge. What if my PRISMA Climbing Panel arrives damaged? Document the damage on the shipping company s Bill of Lading (BOL) and note for yourself. Photograph damage and send photos to Eldorado Climbing Walls. Eldorado will work with you to replace the damaged panel. MANUFACTURER S DETAILS ADDRESS: th Street Suite A Boulder, CO CONTACT DETAILS: info@eldowalls.com CARE FOR THE ENVIRONMENT Take care to dispose of all materials in a responsible manner. Recycle all packaging materials. 27

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