ALPHA TETRA Stencil Frame System
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1 SM814-2 ALPHA TETRA Stencil Frame System DESCRIPTION ALPHA TETRA is a revolutionary patented precision stencil mounting system that eliminates the need for a dedicated frame for each stencil, unlike traditional epoxy to mesh stencils. One frame is all you need for each printer. It is very rigid and gives consistent, high accuracy printing over a long working life cycle. The ALPHA TETRA System includes a full range of accessories to provide a total solution for your stencil management requirements. The ALPHA TETRA Frame offers compatibility with both standard TETRA foils and optional TETRA-VG stencil foils to ensure an ALPHA Stencil Solution for every application! FEATURES AND BENEFITS Flexible: The ALPHA TETRA system is designed for use on most popular printers in use today. ALPHA TETRA foils can be used with all kinds of squeegee blades and paste application systems. The ALPHA TETRA Frame is both compatible with ALPHA TETRA and ALPHA TETRA-VG foils. Quick: The stencil foils can be changed in less than one minute - many times faster than most other universal framing systems. Accurate foil location is predetermined by locator pins. Accurate foil location is predetermined by locator pins or the extruded edges of the TETRA-VG foils. Accurate: Achieving stencil stability, print accuracy and sharp registration is never a problem with the ALPHA TETRA system. The stencil foils are secured directly to the frame which applies mechanical 4-way multipoint uniform tensioning with no foil distortion, which is nearly 40% stronger than mesh mounted stencils. These connections and tensioning features provide significant performance advantages: Five times less deflection (Image Float) during printing. Over 2 times greater positional accuracy. No mesh stretch effects even after tens of thousands of print cycles. No adverse effects from cleaning solvents. Space Saving: The ALPHA TETRA work station can save up to 70% in valuable floor space by providing a convenient, mobile stencil foil storage unit, that takes over 150 stencils in individual cardboard storage wallets. The mobile work station can be positioned close to the printer to save precious stencil retrieval time. Cost Saving: Lower costs through improved yields, reduced storage, reduced downtime, no return or recycling of used frames. AVAILABILITY ALPHA TETRA Systems: Frame (various sizes with or without side bars to suit different printer models) Stencil Loading Systems (basic manual, pneumatic unit or foot switch) Washing Frame (for use in stencil cleaners) Workstation capable of storing up to 150 stencil foils A series of options such as a 2:1 compressed air pressure booster Stencil Technology: Stainless Steel (Laser Cut) both TETRA and TETRA-VG foil format Nickel (Electroformed & Laser Cut) both TETRA and TETRA-VG foil format
2 Inside frame dimensions/foil area: 14 x 14 (355 x 355 mm) 20 x 20 (508 x 508 mm) 20 x 26 (508 x 661 mm) 20.6 x 18.6 (524 x 474 mm) Stencils availability: Throughout the Cookson Electronics global stencil manufacturing network Throughout a worldwide licensee network (patent GB B) Both in TETRA and TETRA-VG format COMPATIBILITY FOIL FRAME TETRA TETRA-VG ALPHA TETRA Frame Y Y ALPHA TETRA Loading System Y N DEK VectorGuard Frame N Y ALPHA TETRA-VG Foot Switch N Y STENCIL Laser Cut Stencils (Stainless) Y Y Chem Etch Stencils (Stainless) Y L Hybrid Stencils (Stainless) Y L Stepped Stencils (Stainless) Y L Electroform Stencils (Hard Nickel) Y Y Laser Cut Stencils (Hard Nickel) Y Y Y: Yes, standard availability, normal conditions apply N: Not Available for mechanical/physical reasons L: Limited Availability, special Lead-time & Pricing applies. Contact your Cookson Electronics Sales Office for details. TETRA Frame + TETRA-VG Foil (PCB Side Up) TETRA Frame + TETRA Foil (PCB Side Up)
3 SPECIFICATIONS Frame: Black anodized Aluminum extrusion with precision engineered tension & release mechanism. Tension Method: 4-Sided mechanical system through spring loaded combs: Ø6.1 mm Spring Steel 18.8 mm pitch 50N / spring Release Method: 4-Sided pneumatic system through silicon expansion bladder TETRA Foil: Locking Method: Elongated slots around the four edges of the stencil foil Foils available in different thicknesses, in Stainless Steel and Hard Nickel (laser cut, chemically etched, electroformed, stepped stencils and/or combinations) TETRA-VG Foil: Locking Method: A custom aluminum extrusion around the four edges of the stencil foil Foils available in different thicknesses, in Laser cut Stainless Steel (laser cut), Electroform Nickel and Laser cut Nickel. Foot Switch: For use with TETRA-VG foils only (Loading System is not required) Manual Loading System (for TETRA Foils only): Entry level loading station Foil positioned on fixed dowel pins Frame positioned on fixed inside corner guides Manual air switch Pneumatic Loading & Unloading System (for TETRA Foils only): Advanced loading & unloading station Pneumatic operating system designed to improve loading & unloading ease and efficiency Foil positioned on automatic retractable dowel pins Frame positioned on fixed inside corner guides Manual air switch Workstation: Work area: ± 1370 x 760 mm Height: ± 940 mm 2 Sliding Doors Storage for 150 foils 4 Casters Bracket to hang/store frame Requirements & Utilities: Level flat surface Clean dry compressed air supply 7.0 ± 0.5 BAR (100 ± 7.5 PSI) Ø 6.0 mm connection No electrical requirements
4 ALPHA TETRA Frame 17"x17" (430 x 430 mm) SIZES: Outside: 430 x 430 mm 17" x 17" Inside: 355 x 355 mm 14" x 14" Print Area: 305 x 254 mm 12" x 10" Foil: 404 x 404 mm 16" x 16" WEIGHT: Frame: 2,72 kg 6.0 lbs P/N: Frame: Loading (Manual): Loading (Pneumatic): N/A Washing Frame: ALPHA TETRA Frame 17"x17" into 23"x23" Center SIZES: Outside: 584 x 584 mm 23" x 23" Inside: 355 x 355 mm 14" x 14" Print Area: 305 x 254 mm 12" x 10" Foil: 404 x 404 mm 16" x 16" WEIGHT: Frame: 4,09 kg 9.0 lbs P/N: Frame: Washing Frame: ALPHA TETRA Frame 23"x23" (584 x 584 mm) SIZES: Outside: 584 x 584 mm 23" x 23" Inside: 508 x 508 mm 20" x 20" Print Area: 457 x 406 mm 18" x 16" Foil: 558 x 558 mm 22" x 22" WEIGHT: Frame: 3,18 kg 7.0 lbs P/N: Frame: 27537
5 ALPHA TETRA Frame 23"x23" into 29"x29" Center SIZES: Outside: 736 x 736 mm 29" x 29" Inside: 508 x 508 mm 20" x 20" Thickness: 38 mm 1.5" Print Area: 457 x 406 mm 18" x 16" Foil: 558 x 558 mm 22" x 22" P/N: Frame: ALPHA TETRA Frame 23"x23" into 29"x29" Front SIZES: Outside: 736 x 736 mm 29" x 29" Inside: 508 x 508 mm 20" x 20" Thickness: 38 mm 1.5" Print Area: 457 x 406 mm 18" x 16" Foil: 558 x 558 mm 22" x 22" P/N: Frame: 27538
6 ALPHA TETRA Frame 23"x29" into 29"x29" Full (736 x 736 mm) SIZES: Outside: 736 x 736 mm 29" x 29" Inside: 508 x 661 mm 20" x 26" Thickness: 38 mm 1.5" Print Area: 457 x 558 mm 18" x 22" Foil: 558 x 711 mm 22" x 28" WEIGHT: Frame: 6,58 kg 14.5 lbs P/N: Frame: Loading (Manual): Loading (Pneumatic): ALPHA TETRA Frame 23"x29" SIZES: Outside: 584 x 736 mm 23" x 29" Inside: 508 x 661 mm 20" x 26" Print Area: 457 x 558 mm 18" x 22" Foil: 558 x 711 mm 22" x 28" P/N: Frame: Loading (Manual): Loading (Pneumatic): 51659
7 ALPHA TETRA Panasonic SIZES: Outside: 600 x 550 mm 24" x 22" Inside: 524 x 474 mm 21" x 19" Thickness: 30 mm 1.2" Print Area: 423 x 422 mm 17" x 17" Foil: 574 x 524 mm 23" x 21" P/N: Frame: Loading (Manual): Loading (Pneumatic): ALPHA TETRA Fuji SIZES: Outside: 750 x 648 mm 30" x 26" Inside: 661 x 508 mm 26" x 20" Thickness: 32 mm 1.3" Print Area: 559 x 508 mm 22" x 20" Foil: 771 x 558 mm 31" x 22" WEIGHT: Frame: 6,58 kg 14.5 lbs P/N: Frame: Loading (Manual): Loading (Pneumatic): ALPHA TETRA Frame 29" x 23" into Fuji GSPII SIZES: Outside: 801 x 584 mm 32" x 23" Inside: 661 x 508 mm 26" x 20" Thickness: 32 mm 1.3" Print Area: 559 x 508 mm 22" x 20" Foil: 711 x 588 mm 31" x 22" WEIGHT: Frame: 6.58 kg 14.5 lbs P/N: Frame: Loading (Manual): Loading (Pneumatic): 52019
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