Brass full bore gate valve with lockshield. Compression ends to EN 1254/2, PN16

Transcription

1 Brass full bore gate valve with lockshield. Compression ends to EN 1254/2, PN16 63LS Gate valve Size Pattern No. Pack 1 Qty Pack 2 Qty Code Barcode Price ( ) ex VAT 15mm 63LS mm 63LS mm 63LS LS Gate valve Code A B Kg Pegler Yorkshire reserve the right to change specifications Size Pattern No. Code Kv m3/h 15mm 63LS mm 63LS mm 63LS Pegler Yorkshire reserve the right to change specifications Valves and Fittings Pegler Yorkshire Customcare 5 Year Guarantee - Terms and Conditions Products are subject to a 5 year guarantee that is between Pegler Yorkshire and the final purchaser of the product. The guarantee is subject to proof of purchase being supplied. This guarantee does not affect any statutory rights the consumer may have in law. The guarantee covers manufacturing or material defects and does not cover parts subject to normal wear and tear. This product range has been designed for the use of homeowners, domestic and commercial applications and therefore the guarantee is subject to the product being properly selected for their intended service conditions. The guarantee is not applicable where the product is fitted contrary to the conditions in the fitting instructions. This is reinforced where valves are covered by the European Pressure Equipment Directive (PED97/23/EC) where Installation, Operating and Maintenance Instructions are supplied with each product and/or carton. Provided it is installed correctly and receives adequate preventative maintenance it should give years of trouble free service. Abusive behaviour and accidental damage to the product are not covered by this guarantee.

2 The extent of this liability is limited to the cost of the replacement of the defective item and not to fitting or consequential damages. Description Minimum Operating Pressure (bar) Maximum Cold Working Pressure (bar) Maximum Hot Working Pressure (bar) 63LS Gate valve No Minimum Operating Pressure 16.0 bar at temperatures up to 30oC 5.0 bar at temperatures up to 120oC Care No regular aesthetic care is required for this product Maintenance A regular maintenance program is the most efficient method of ensuring longer term operational efficiency of the selected valve. Such a program would need to include a risk assessment and a planned procedure of how the maintenance will be carried out. The possibility of operational limits being exceeded and the potential hazards ensuring must be considered as part of this assessment. This should be implemented to include visual checks on the valve s condition and any development of unforeseen conditions, which could lead to failure. The correct fitting tools and equipment should be used for valve maintenance work. Separate means of draining the pipe work must be provided when carrying out any maintenance to valves. Where there may be any system debris this could be collected and /or filtered by installation of the appropriate protective device. For further help please contact your local engineer. If your product is under warranty please contact the Service Support Team on: Regulations THE PRESSURE EQUIPMENT DIRECTIVE 97/23/EC and CE MARKING The Pressure Equipment Regulations 1999 (SI 1999/2001) have now been introduced into United Kingdom law. Valves with a maximum allowable pressure greater than 0.5 bar are covered by these new Regulations. Valves are categorised according to their maximum working pressure, size and rising level of hazard. The level of hazard varies according to the fluid being carried. Fluids are classified as Group 1, dangerous fluids or Group 2, all other fluids including steam. The Categories designated are SEP (sound engineering practice). Valves up to and including 25mm (1 ) are designated SEP regardless of the fluid group. Those identified as having increased hazard are Categorised as, I, II, III or IV. All valves designated as SEP do not bear the CE mark nor require a Declaration of Conformity. Categories I, II, III or IV carry the CE mark and require a Declaration of Conformity. Valves classified from the piping chart would not be included in Category IV. This product has been designed in accordance with BS5154 standard. Size Pattern No. Code PED Categorisation 15mm 63LS SEP 22mm 63LS mm 63LS Pegler Yorkshire reserve the right to change specifications Component Body Bonnet Stem Wedge Stem Ring Gland Gland Nut Compression Nut Compression Cone Lockshield Handwheel Handwheel nut Rating disc Material Brass, Gunmetal Forged Brass Brass Bar Brass, Gunmetal Brass Bar Brass Bar Brass Bar (15 and 22mm), Forged Brass (28 to 54mm) Forged Brass, Chrome Plated Brass Brass Bar Aluminium Brass bar Aluminium Steam Water Oil Air Gas Inert Gas Combustible Gas Corrosive Gas Oxygen no yes yes no no no no no Pegler Yorkshire reserve the right to change specifications Gas application guide Class 1. INERT Air, argon, carbon dioxide, helium, nitrogen

3 Class 2. COMBUSTIBLE Hydrogen, methane, natural gas, town gas Class 3. CORROSIVE Chlorine, sulphur dioxide Class 4. OXYGEN Class 1. INERT Air, argon, carbon dioxide, helium, nitrogen Valves are suitable for British Gas Applications Family Gases 1, 2 and 3. Suitable in applications where moisture is completely absent. 63LS Gate valve Spare Key Description Code Barcode Date From Date To Price ( ) ex VAT 1 1 WN1 HANDWHEEL NUT BRASS (M5) 1 WN1 HANDWHEEL NUT BRASS (M5) 1 WN2 HANDWHEEL NUT BRASS (M6) 1 WN2 HANDWHEEL NUT BRASS (M6) /01/1900 To /01/1900 To /01/1900 To /01/1900 To RATING DISC 63 - SIZE /01/1900 To RATING DISC 63 - SIZE /01/1900 To RATING DISC 63 - SIZE /01/1900 To RATING DISC 63 - SIZE /01/1900 To W1 HANDWHEEL (RED) /01/1900 To W1 HANDWHEEL (RED) /01/1900 To W3 HANDWHEEL (RED) /01/1900 To W4 HANDWHEEL (RED) /01/1900 To GN11 GLAND NUT /01/1900 To GN11 GLAND NUT /01/1900 To GN8 GLAND NUT /01/1900 To GN9 GLAND NUT /01/1900 To G16 GLAND /01/1900 To G16 GLAND /01/1900 To G17 GLAND /01/1900 To G18 GLAND /01/1900 To G16 GLAND /01/1900 To G16 GLAND /01/1900 To G17 GLAND /01/1900 To G18 GLAND /01/1900 To G19 GLAND /01/1900 To G20 GLAND /01/1900 To GP12 GLAND PACKING /01/1900 To GP12 GLAND PACKING /01/1900 To GP8 GLAND PACKING /01/1900 To GP10 GLAND PACKING /01/1900 To GP12 GLAND PACKING /01/1900 To GP12 GLAND PACKING /01/1900 To GP8 GLAND PACKING /01/1900 To GP10 GLAND PACKING /01/1900 To GP9 GLAND PACKING /01/1900 To 1.66

4 6 GP16 GLAND PACKING /01/1900 To LS6 LOCKSHIELD /01/1900 To LS6 LOCKSHIELD /01/1900 To LS3 LOCKSHIELD /01/1900 To LS9 LOCKSHIELD /01/1900 To LS6 LOCKSHIELD /01/1900 To LS6 LOCKSHIELD /01/1900 To LS3 LOCKSHIELD /01/1900 To LS9 LOCKSHIELD /01/1900 To LS13 LOCKSHIELD /01/1900 To LS14 LOCKSHIELD /01/1900 To K9 LOCKSHIELD KEY /01/1900 To K9 LOCKSHIELD KEY /01/1900 To K2 LOCKSHIELD KEY /01/1900 To K3 LOCKSHIELD KEY /01/1900 To K9 LOCKSHIELD KEY /01/1900 To K9 LOCKSHIELD KEY /01/1900 To K2 LOCKSHIELD KEY /01/1900 To K3 LOCKSHIELD KEY /01/1900 To K5 LOCKSHIELD KEY /01/1900 To K6 LOCKSHIELD KEY /01/1900 To Spare Key Description Code Barcode Date From Date To Price ( ) ex VAT 9 15MM 105 PRESTEX TYPE A BRASS 9 22MM 105 PRESTEX TYPE A BRASS 9 28MM 105 PRESTEX TYPE A BRASS 9 35MM 105 PRESTEX TYPE A BRASS 9 15MM 105 PRESTEX TYPE A BRASS 9 22MM 105 PRESTEX TYPE A BRASS 9 28MM 105 PRESTEX TYPE A BRASS 9 35MM 105 PRESTEX TYPE A BRASS 9 42MM 105 PRESTEX TYPE A BRASS 9 54MM 105 PRESTEX TYPE A BRASS /01/1900 To /01/1900 To /01/1900 To /01/1900 To /01/1900 To /01/1900 To /01/1900 To /01/1900 To /01/1900 To /01/1900 To MM 103 BRASS CONE /01/1900 To MM C103 COPPER CONE /09/ /09/ MM 103 BRASS CONE /01/1900 To MM C103 COPPER CONE /09/ /09/ MM C103 COPPER CONE /09/ /09/ MM 103 BRASS CONE /01/1900 To MM C103 COPPER CONE /09/ /09/ MM 103 BRASS CONE /01/1900 To MM 103 BRASS CONE /01/1900 To 1.54

5 10 15MM C103 COPPER CONE /09/ /09/ MM C103 COPPER CONE /09/ /09/ MM 103 BRASS CONE /01/1900 To MM 103 BRASS CONE /01/1900 To MM C103 COPPER CONE /09/ /09/ MM C103 COPPER CONE /09/ /09/ MM 103 BRASS CONE /01/1900 To MM C103 COPPER CONE /09/ /09/ MM 103 BRASS CONE /01/1900 To MM C103 COPPER CONE /09/ /09/ MM 103 BRASS CONE /01/1900 To Nipple (Groove x Thread) Pegler Yorkshire Group Ltd, St Catherine's Ave, Doncaster, S Yorkshire, DN4 8DF Telephone: Phone +44 (0) Fax: +44 (0) Website: Registered office : Pegler Yorkshire Group Ltd, St Catherine's Ave, Doncaster, S Yorkshire, DN4 8DF Company no :

6 Compression connections 1. Select the correct size of tube for the job. Ensure that it is clean, in good condition and free from damage and imperfections. If the tube is oval or damaged, use a re-rounding tool. Copper tube should be of half-hard (R250) or hard (R290) temper. Annealed soft temper tube (R220) can be used. 2. Cut the tube square using a rotary tube cutter wherever possible. If a hacksaw is used to cut the tube, a fine toothed blade should be used. 3. Remove any burr from the inside and outside of the tube ends using a fine toothed file or a S120 deburring tool from the XPress accessories range. Connecting copper tube There are two methods of making a compression joint. 1. Insert the tube firmly into the compression fitting, ensuring that the compression ring seats centrally and that the tube makes firm contact with the tube stop in the body of the fitting. 2. Remove the compression nut and compression ring, then put the nut and then the ring on the tube. Insert the tube end up to the fitting's tube stop. Slide the ring and the nut down to the fitting body. 3. Tighten the nut using your fingers until tight. 4. Tighten the nut further using high quality open ended or adjustable spanners. Spanner flats are incorporated into the design of the fitting bodies. The second spanner must be used to prevent the fitting rotating as the nut is tightened. For normal joint making, tighten the nut 1 turn (360 ) for fittings in sizes from 6mm to 12mm, or 3 4 turn (270 ) for fittings in sizes from 15mm to 54mm. A few drops of light oil on the threads will assist, especially on sizes 35mm and above. When jointing stainless steel or R220 copper tube some variation may be needed the nut may be tightened further if necessary. Take care not to over tighten the compression nut, as this will not result in a stronger joint and could lead to problems in service. Connecting half-hard thick walled R250 copper tube This copper tube is significantly thicker than other varieties and special care needs to be taken during installation. 1. Ensure pipework is supported during and after installation, as thick-walled copper tube is less tolerant of stress on the joints. The pipework should be clipped as close as possible to the fittings, particularly where long runs are involved. 2. Use spanners of the correct size and length. More torque is required to tighten fittings with thick walled copper tube, and care should be taken to ensure neighbouring joints are not disturbed. 3. Apply a light oil to the threads and chamfers where possible. This will reduce assembly torque and minimise the risk of damage. This is essential on sizes above 28mm. 4. If a sealant is required, use a suitable PTFE based compound, eg. Loctite 577 or PTFE tape. Connecting imperial copper tube Pegler valves with compression connections can be used in maintenance applications to connect copper tube to former imperial sizes, such as BS Connecting carbon steel and stainless steel tube Stainless steel tube to BS EN (formerly BS 4127), DVGW GW541; and carbon steel tube to DIN 2394/ NEN 1982, can be jointed in sizes up to and including 28mm using Pegler compression fittings. Carbon steel tubes are for use on non potable closed circuit systems only. To achieve sound joints, the following precautions should be taken: 1. Ensure no flats or score marks are visible on the outside surface of the tube. The weld bead should not be visible. 2. A suitable jointing compound should be applied to the sealing faces prior to tightening of the compression nuts. Sealants with PTFE fillers are preferred, with PTFE tape as an alternative.

7 No. KM The British Standards Institution hereby grants to: Pegler Yorkshire Group Limited Belmont Works St Catherine's Avenue Doncaster South Yorkshire DN4 8DF United Kingdom In respect of: Copper alloy globe, globe stop and check, check and gate valves This issues the right and licence to use the Kitemark in accordance with the Kitemark Licence Conditions of Contract governing the use of the Kitemark, as may be updated from time to time by The British Standards Institution, and as approved by the Registrar under the Trade Marks Act 1994 (the "Conditions"). All defined terms in this Licence shall have the same meaning as in the Conditions. The use of the Kitemark is authorized in respect of the Product(s) detailed on this Licence provided at or from the above address. For and on behalf of The British Standards Institution: David W. Ford, Executive Director, Healthcare & Testing Services First Issued: 19/11/1975 Latest Issue: 30/03/2011 Page 1 of 2 This Licence remains the property of The British Standards Institution and shall be returned immediately upon request. To check its validity telephone +44 (0) The British Standards Institution, Kitemark House, Maylands Avenue, Hemel Hempstead, Hertfordshire, HP2 4SQ, United Kingdom. Tel:+44 (0) Web: The British Standards Institution Headquarters: 389 Chiswick High Road, London, W4 4AL. Tel:+44 (0) The British Standards Institution is incorporated by Royal Charter.

8 No. KM BS 5154:1991 Copper alloy globe, globe stop and check, check and gate valves GATE VALVES FIG. NO. DESCRIPTION SIZE 63 GATE VALVE PN16 COMPRESSION 15 mm, 22 mm, 28 mm, 35 mm ENDS TYPE A OR B 1068 GATE VALVE PN20 ¼, 3 / 8, ½, ¾, 1, 1¼, 1½, DZR GATE VALVE PN20 SERIES B ½, ¾, 1, 1 ¼, 1 ½, 2 GATE VALVES FITTED WITH L.S. LOCKSHIELDS FIG NO. DESCRIPTION SIZE 63LS GATE VALVE PN16 15 mm, 22 mm, 28 mm, 35 mm 1068LS GATE VALVE PN20 ¼, 3 / 8, ½, ¾, 1, 1¼, 1½, LS DZR GATE VALVE PN20 SERIES B ½, ¾, 1, 1 ¼, 1 ½, 2 First Issued: 19/11/1975 Latest Issue: 30/03/2011 Page 2 of 2 This Licence remains the property of The British Standards Institution and shall be returned immediately upon request. To check its validity telephone +44 (0) The British Standards Institution, Kitemark House, Maylands Avenue, Hemel Hempstead, Hertfordshire, HP2 4SQ, United Kingdom. Tel:+44 (0) Web: The British Standards Institution Headquarters: 389 Chiswick High Road, London, W4 4AL. Tel:+44 (0) The British Standards Institution is incorporated by Royal Charter.

9 Kitemark Certificate Kitemark Certificate No. KM This is to certify that: Pegler Yorkshire Group Limited Belmont Works St. Catherines Avenue Doncaster DN4 8DF United Kingdom Holds Certificate Number: KM In respect of: BS EN Copper Alloy Gate Valves This issues the right and licence to use the Kitemark in accordance with the Kitemark Terms and Conditions governing the use of the Kitemark, as may be updated from time to time by BSI Assurance UK Ltd (the "Conditions"). All defined terms in this Certificate shall have the same meaning as in the Conditions. The use of the Kitemark is authorized in respect of the Product(s) detailed on this Certificate provided at or from the above address. For and on behalf of BSI: Gary Fenton, Global Product Certification Director First Issued: 10/05/2016 Latest Issue: 10/05/2016 Page: 1 of 2 First Issued: 10/05/2016 Latest Issue: 10/05/2016 Page: 1 of 2 This certificate has been issued by and remains the property of BSI Assurance UK Ltd, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP, United Kingdom and should be returned immediately upon request. To check its validity telephone +44 (0) An electronic certificate can be authenticated online. BSI Assurance UK Limited, registered in England under number at 389 Chiswick High Road, London W4 4AL, UK. A member of BSI Group of Companies.

10 Kitemark Certificate No. KM BS EN 12288: Industrial valves. Copper alloy gate valves. Model Description Sizes Fig. 63 Series B copper alloy gate valve with compression end fittings. Handwheel or lockshield operation. 15mm, 22mm, 28mm and 35mm Fig PN20 Series B copper alloy gate valve with female threaded ends. Handwheel or lockshield operation. ½, ¾, 1, and 1¼ Fig PN20 Series B copper alloy( DZR) gate valve with female threaded ends. Handwheel or lockshield operation. ½, ¾, 1, and 1¼ First Issued: 10/05/2016 Latest Issue: 10/05/2016 Page: 2 of 2 This certificate has been issued by and remains the property of BSI Assurance UK Ltd, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP, United Kingdom and should be returned immediately upon request. To check its validity telephone +44 (0) An electronic certificate can be authenticated online. BSI Assurance UK Limited, registered in England under number at 389 Chiswick High Road, London W4 4AL, UK. A member of BSI Group of Companies.

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