New Models! UX.1600 UX.20000

Transcription

1 atalog No Ultra Force Extended UX eries New Models! UX.1600 UX.000 Patent pending Reduce die construction costs ong stroke lengths Directly upgrade IO models Variety of attachable and welded mounts

2 Ultra Force Extended Introduction The global leader in nitrogen gas spring technology Introduction DADO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADO is the highest volume producer of gas springs for press tools. DADO s products are widely approved and used in global operations for many industries including metal stamping, automotive, and plastic injection molding. UltraPak Technology The UX eries uses the same superior UltraPak cartridge as the popular Ultra Force eries. The UltraPak employs advanced materials to reduce the rod cartridge profi le while increasing performance. The UltraPak is comprised of a rod wiper, rod seal and guide arranged to extend life, retain lubrication, exclude contaminants, and provide excellent wear characteristics. When coupled with DADO s superior fi nished piston rod, the UltraPak is the ultimate sealing system. Numerous Piping Options With DADO s Ultra Force Extended eries, piping gas springs is easy because every necessary tool or component is readily available (e.g. reliable and costeffective fi ttings, various hoses and couplings, control panels, solid fi ttings, crimping equipment). For additional information, refer to DADO s Nitrogen Gas pring inked ystem omponents atalog. High Force + IO Envelope = UX eries DADO s Ultra Force Extended eries fi ts the standard full height gas spring envelope with more force on contact, making it ideal for use with high strength steel. It also means cost savings in die construction and maintenance. The UX eries is available in extended stroke lengths with a variety of welded and attachable mounts. 2 Model Diameter Maximum Force on ontact UX mm (1.968 ) 9.2 kn (76 lb.) UX mm (2.480 ) 15 kn (3432 lb.) UX mm (2.953 ) 24 kn (5362 lb.) UX mm (3.740 ) 42 kn (9532 lb.) UX mm (4.724 ) 66 kn (14894 lb.) UX mm (5.906 ) 95 kn (21447 lb.) UX mm (7.677 ) 199 kn (44747 lb.) Rapid Delivery DADO s modern 11,600 m 2 main production facility as well as satellite facilities permit the fastest deliveries in the industry. Products are available both directly and through a network of stocking distributors, providing worldwide support. M-i Another option is the ectional Mounting ystem - Internal (M-i ). The M-i consists of an internally piped plate with mounted cylinders. DADO recommends using the M-i as a cost effective alternative to traditional manifold systems. For more information, request bulletin B07104A. ustomer atisfaction DADO s motto is Whatever It Takes To atisfy Our ustomers. DADO will assist in any way possible to ensure that customers are completely satisfi ed. DADO s salespeople and distributors are solution-oriented, product-knowledgeable and eager to assist customers. DADO s engineers are available to help customers with specifi c applications. Warranty DADO warrants its UX eries to be free from defects in workmanship or materials for a period of one year from date of manufacture. AD Templates On-line DADO s entire product line is available on-line in solid models and 2D AD formats. For more information, visit our website, or contact DADO DADO.UA fax M For those instances when a customer prefers to have DADO provide a fi nished system, several options are available. A popular option, DADO s ectional Mounting ystem (M ) includes cylinders mounted to a M plate and linked using hose, fi ttings and a control panel. hipped ready to install, customers fi nd the M to be a trouble free, cost-effective option. For additional information, refer to bulletin B09114.

3 Application Examples Ultra Force Extended DADO offers a variety of mount options to meet specifi c customer applications. Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 19. ylinder and mount dimensions are shown on pages ød ød > /2 ød +.3 (.012) +.8 (.031) ød < ød/2 Drain Hole TO Basic Model in a fl at bottom pocket. The pocket must be bored with a fl at bottom, or a spacer must be used to create a fl at surface. TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. > 25.4 (1.00) TO Basic Model mounted to a plate. inked cylinders require clearance for the hose and fi ttings. H ød H + d/2 B12 mounts must be fastened to the bottom groove only. Backup is required to support the full load. TFM/TW/B11 mounts may be attached from the top or base. Back-up is required to support the full load. NOTE: Mount from top only. B19/B26 mounts require back-up to support the load. > D+1 (.040) >.5 (.0) > ¾ ød +.3 (.012) +.8 (.031) ød B21/B25 mounts must be fastened to the top groove only. The wire ring supplied with mounts supports the full load. TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate freely. M / M-i DADO offers customized ectional Mounting ystems (M and M-i ) which are fabricated to customer specifi cations, pressure tested and shipped ready to install. DADO M-i with (6) UX.6600 gas springs plumbed internally and connected to a control panel. DADO M with (4) UX.4600 gas springs linked using (Y-400) hose, fittings and a control panel DADO.UA fax

4 Ultra Force Extended UX kn / 1.0 ton M8 ø Part No. mm inch ±0.25 ±.010 R UX UX UX UX UX UX UX ø ø G 1/8 2 x M8 12 Deep UX UX UX UX UX Preferred izes TO Basic Model Ordering Example: UX TO Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

5 UX kn / 1.0 ton Ultra Force Extended Force harts On-ontact Force psi Mount Options lb On-ontact Force bar dan TFM Welded TW Welded B B ø88.9 BOT IRE FORE (lb.) Based on charge of 2175 psi 76 lb TRAVE (%) FORE (dan) MAXIMUM REOMMENDED TRAVE 90% MOUNT FROM TOP OR BAE 924 dan x M8 5/ ø x M8 5/16 2 x M B21 4 x M8 5/ B ø80 BOT IRE x M8 5/16 B ø DADO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADO DADO.UA fax

6 Ultra Force Extended UX kn / 1.7 ton NEW! M8 ø Part No. mm inch ±0.25 ±.010 R UX UX UX UX UX UX ø ø56 2. ø G 1/8 4 x M8 12 Deep UX UX UX UX UX UX Preferred izes TO Basic Model Ordering Example: UX TO Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

7 UX kn / 1.7 ton Ultra Force Extended Force harts On-ontact Force psi Mount Options lb FORE (lb.) Based on charge of 2175 psi 3432 lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% FORE (dan) On-ontact Force bar dan B212 / B112 / B B A A B Part No. A B x M10 B B ø85 BOT IRE ø DADO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADO DADO.UA fax

8 Ultra Force Extended UX kn / 2.6 ton M8 ø Part No. mm inch ±0.25 ±.010 R UX UX UX UX UX UX UX ø ø ø x M8 12 Deep G 1/8 UX UX UX UX UX Preferred izes TO Basic Model Ordering Example: UX TO Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

9 UX kn / 2.6 ton Ultra Force Extended Force harts On-ontact Force psi Mount Options lb FORE (lb.) Based on charge of 2175 psi lb dan TRAVE (%) FORE (dan) MAXIMUM REOMMENDED TRAVE 90% On-ontact Force bar dan TFM Welded TW Welded B B ø1.6 BOT IRE MOUNT FROM TOP OR BAE ø M x M B B ø104 BOT IRE B ø DADO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADO DADO.UA fax

10 Ultra Force Extended UX kn / 4.7 ton M8 ø Part No. mm inch ±0.25 ±.010 R UX UX UX UX UX UX ø ø x M8 12 Deep G 1/8 UX UX UX UX UX ø UX Preferred izes TO Basic Model Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: UX TO harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

11 UX kn / 4.7 ton Ultra Force Extended Force harts On-ontact Force psi lb bar dan Based on charge of 2175 psi Mount Options FORE (lb.) lb dan TRAVE (%) FORE (dan) MAXIMUM REOMMENDED TRAVE 90% On-ontact Force TFM Welded TW Welded B B ø139.7 BOT IRE MOUNT FROM TOP OR BAE ø M x M B B ø1 BOT IRE B ø DADO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADO DADO.UA fax

12 Ultra Force Extended UX kn / 7.4 ton M8 ø Part No. mm inch ±0.25 ±.010 R UX UX UX UX UX UX UX ø ø ø Deep.63 G 1/ UX UX UX UX UX Preferred izes TO Basic Model Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: UX TO harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

13 UX kn / 7.4 ton Ultra Force Extended Force harts On-ontact Force On-ontact Force psi lb bar dan Based on charge 000 of 2175 psi Mount Options FORE (lb.) lb dan TRAVE (%) FORE (dan) MAXIMUM REOMMENDED TRAVE 90% TFM Welded TW Welded B B ø x M16 MOUNT BOT FROM TOP IRE 5/8 OR BAE ø M B ø B ø155 BOT IRE B x M12 M DADO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADO DADO.UA fax

14 Ultra Force Extended UX kn / 10.7 ton R ø ø ø ø M Deep.63 G 1/ Part No. mm inch UX UX UX UX UX UX UX UX UX UX UX UX Preferred izes ±0.25 ± TO Basic Model Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: UX TO harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

15 UX kn / 10.7 ton Ultra Force Extended Force harts On-ontact Force On-ontact Force psi lb. bar Based on charge dan of 2175 psi lb Mount Options FORE (lb.) dan TRAVE (%) MAXIMUM REOMMENDED TRAVE 90% TFM Welded TW Welded B B ø195.2 BOT IRE x M 3/4.79 MOUNT FROM TOP ONY FORE (dan) 4 x M16 5/ x M16 5/ ø M x M16 5/ B21 4 x M16 5/ ø B ø195 BOT IRE x M16 5/ B x M12 M DADO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADO DADO.UA fax

16 Ultra Force Extended UX kn / 22 ton M10 ø NEW!! N R ø ø G 1/8 17 Deep.67 Part No. mm inch UX UX UX UX UX UX UX UX UX Preferred izes ±0.25 ± ø TO Basic Model Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: UX TO harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

17 UX kn / 22 ton Ultra Force Extended Force harts On-ontact Force On-ontact Force psi lb. bar dan Based on charge of 2175 psi lb dan Mount Options FORE (lb.) FORE (dan) TRAVE (%) MAXIMUM REOMMENDED TRAVE 90% B MOUNT FROM TOP OR BAE B B x M16 ø240.4 BOT IRE 5/ x M16 5/ M 4 x M ø B x M16 5/8 B x M12 M DADO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADO DADO.UA fax

18 Ultra Force Extended Repair Tools and Accessories -Ring Removal Tool To remove the -tyle Retaining Ring safely in a single controlled motion. For more information request bulletin 97B110. Patented Valve Bleed Tool Use the DADO Valve Bleed Tool to slowly discharge a spring to the desired pressure. For more information contact DADO. -Ring Installation Tool (UX.1000) (UX.1600) To insert the -tyle Retaining Ring into the retaining ring groove Ring Installation Tool (UX.2600 UX.9600) (UX.000) To insert the -tyle Retaining Ring into the retaining ring groove. Removal leeve (UX.1000) (UX.4600) (UX.1600) (UX.6600) (UX.2600) (UX.9600) To position the cartridge below the -ring groove when assembling or disassembling a gas spring. Port ervicing Tool To perform all necessary servicing to the valve compartment. T-Handle (M8: UX.1000 UX.9600) (M10: UX.000) To remove the piston rod when disassembling and position correctly when reassembling. tandard oad ell (UX.1000) (UX.6600) (UX.1600) (UX.9600) (UX.2600) (UX.000) (UX.4600) The tandard oad ell gives precise measurement of gas spring charging pressure. Each model requires its specified load cell. For more information request bulletin 97B119G. DADO Pressure Analyzer DADO s Pressure Analyzer includes two interchangeable bits to easily charge, discharge, and gauge the pressure in any DADO Nitrogen Gas pring. For more information request bulletin B01133D. Portable Test tand Use the Portable Test tand in conjunction with a tandard oad ell for precise measurement of gas spring force. For use with UX.1000 UX.6600 models only. For more information request bulletin 97B121. Quick Disconnect harging Assembly Use the DADO Quick Disconnect harging Assembly, , with the harging Nipple or Pressure Analyzer to charge self-contained gas springs. The can also be used with a DADO control panel to charge linked systems. The includes the Pressure Regulator, Hose Assembly and the Quick Disconnect Filling Assembly. 18 Hose Assembly m / 10 ft Pressure Regulator Quick Disconnect Filling Assembly DADO.UA fax Quick Disconnect harging Nipple Use the DADO Quick Disconnect harging Nipple to charge the UX eries gas springs. For more information, contact DADO. G 1/8 Thread

19 Technical Data Ultra Force Extended AUTION DO NOT attempt maintenance on spring until internal pressure is exhausted. Operating pecifications harging Medium: Nitrogen Gas harging Pressure Range: bar ( psi) Operating Temperature: ( F 160 F)* Maximum peed:.5 m/sec ( in/sec) *For extended range applications contact DADO. F.1 F.3 100% R.1 90% * elf-contained to inked Operation Always wear safety glasses when maintaining gas springs. When exhausting pressure, place the gas spring horizontally with the port up for safety. Remove port plug, (F.1). With the cylinder in the horizontal position, depress the valve stem using the appropriate tool (F.2). over the port with a cloth to absorb discharge. After all of the gas pressure is exhausted, be sure that the piston rod will retract into the tube manually. If not, try depressing the valve again. If still unsuccessful, stop and contact your DADO ervice Representative. Remove the valve using the appropriate tool (F.3). ubricate the threads and o-ring of the port adapter being installed (F.4). Install port adapter in open port (F.4). A wide variety of port adapters are available, refer to DADO s Nitrogen Gas pring inked ystem atalog. Recharging elf-contained Gas pring Hold the spring vertically at all times during filling. Never compress the gas spring in a vice or clamp outside of the die or application as damage to the gas spring can result. Never fill a gas spring unless the rod is in the fully extended position (R.1). Filling a gas spring with its rod down can result in improper retaining ring seating (R.2). Thread the T-handle into the rod end and depress the valve stem with the appropriate tool, then pull the rod cartridge assembly up until it is seated firmly against the retaining ring (R.1). harge the gas spring to the desired pressure. Refer to DADO s U eries Maintenance Instructions B06127 for complete step-by-step instruction. Provide troke Reserve DADO s UX eries Gas prings will permit travel of the full nominal stroke; however, at least a 10% stroke reserve is recommended to achieve optimal performance and safety (.1,.2). Overstroking the rod or impacting the top of the gas spring will cause permanent damage. F.2 F.4 R.2 > * Avoid ide oading ide loading resulting from press action or die construction causes increased wear on bearing, seal and piston rod (.4). Therefore, avoid side loading when possible (.3). >1.3 Rod End Thread The end of the piston rod has a construction thread intended for assembly and disassembly only and should never be used to mount or secure the gas spring (.4). Die vibration and/or misalignment will damage the spring..4.5 Drain Hole Protect From Fluids Direct contact with certain die lubricants and cleaners should be avoided (.6). Protect gas springs by providing adequate drainage in gas spring pockets (.5) DADO.UA fax

20 UX eries Parts ist Dust over U. Rod Wiper Model O-ring Backup Ring O-ring UltraPak artridge 90.0.U. Model Guide Wear Ring Model Part Number UX UX UX UX UX UX UX Piston Rod Assembly UX.. Model troke -tyle Retaining Ring Model Part Number UX UX U.1600 UX UX UX UX UX Tube Assembly Model Part Number UX UX UX UX UX UX UX UX troke Mount troke Mount troke Mount troke Mount troke Mount troke Mount troke Mount Port Plug elf-ontained artridge Valve Port Adapter inked UX eries Repair Kits Model Kit Number UX UX UX UX Model Kit Number UX UX UX Replacement Part Ordering Example: Models: 1000, 1600, 2600, 4600, 6600, 9600, 000 Piston Rod Assembly: UX Part Number troke eries Model The UX eries repair kit includes a fully assembled cartridge, dust cover, bottle of assembly oil and maintenance manual. Note: DADO s UX eries are permanently marked with model number, serial number and repair kit number. Please refer to these when ordering replacement parts. Printed in UA The global leader in nitrogen gas spring technology Plymouth Oaks Blvd. Plymouth, Michigan UA DADO.UA fax DADO, Inc. 10 All Rights Reserved