Up to 7.4 tons of force on contact UltraPak cartridge for long life Operates self-contained or linked

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1 atalog No High Force Nitrogen Gas prings UH eries Up to 7.4 tons of force on contact UltraPak cartridge for long life Operates self-contained or linked

2 UH eries Nitrogen Gas prings Introduction The global leader in nitrogen gas spring technology DADO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADO is the highest volume producer of gas springs for press tools. DADO s products are widely approved and used in global operations for many industries including metal stamping, automotive and plastic injection molding. UH eries Using the popular Ultra Force (U) eries technology, the UH eries is slightly taller and features a common G 1/8 port for linked operations. The UH eries has eight models and provides force up to 7.4 tons on contact. Many stroke lengths and mount options are available for new or existing applications. High Quality onstruction To ensure their exceptionally long service life, DADO s UH eries Gas prings have high quality construction features. All models are built with a one-piece piston rod and utilize a double lip rod seal for excellent load capacity and resistance to wear. 2 Model Diameter Maximum Force on ontact UH mm (1.260 ) 810 lb. (362 dan) UH mm (1.496 ) 1059 lb. (471 dan) UH mm (1.750 ) 1655 lb. (736 dan) UH mm (1.968 ) 2076 lb. (924 dan) UH mm (2.480 ) 3432 lb. (1527 dan) UH mm (2.953 ) 5362 lb. (2386 dan) UH mm (3.740 ) 9532 lb. (4241 dan) UH mm (4.724 ) lb. (6627 dan) Adjustable Force For convenience, self-contained cylinders usually are delivered pre-charged to the desired force and ready to install. If force adjustment is ever needed, a fi lling/draining port is located in the cylinder for safe, easy access. UltraPak Technology The UH eries uses the same superior UltraPak cartridge as the popular U eries. The UltraPak employs advanced materials to reduce the rod cartridge profi le while increasing performance. The UltraPak is comprised of a rod wiper, rod seal and guide arranged to extend life, retain lubrication, exclude contaminants, and provide excellent wear characteristics. When coupled with DADO s superior fi nished piston rod, the UltraPak is the ultimate sealing system in compact height gas springs. Numerous Piping Options Many customers have recognized the benefi ts of piping gas springs to monitor, control, and adjust force from outside the die. DADO offers a wide selection of hoses, fi ttings, control panels and equipment to simplify the piping process. For additional information on piping refer to DADO s Nitrogen Gas pring inked ystem omponents atalog. ustomer atisfaction DADO s motto is Whatever It Takes To atisfy Our ustomers. DADO will assist in any way possible to ensure that customers are completely satisfi ed. DADO s salespeople and distributors are solution-oriented, productknowledgeable, and eager to assist customers. DADO s engineers are available to help customers with specifi c applications. Rapid Delivery DADO s modern 11,600 m 2 main production facility as well as satellite facilities permit the fastest deliveries in the industry. Products are available both directly and through a network of trained distributors providing worldwide support. Warranty DADO warrants its UH eries Nitrogen Gas prings to be free from defects in workmanship or materials for a period of one year from date of manufacture. AD Templates DADO s entire product line is available on-line in solid models and 2D AD formats. For more information, visit our website, or contact DADO DADO.UA fax

3 Installation Examples UH eries Nitrogen Gas prings DADO offers a variety of mount options to meet specifi c customer applications. Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 24. ylinder and mount dimensions are shown on pages ød ød > /2 > 25.4 (1.00) ød +.3 (.012) +.8 (.031) ød Drain Hole < ød/2 TO Basic Model in a fl at bottom pocket. The pocket must be bored with a fl at bottom, or a spacer must be used to create a fl at surface. TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. TO Basic Model mounted to a plate. inked cylinders require clearance for the hose and fi ttings. B21/B25/B325 mounts must be fastened to the top groove only. The wire ring supplied with mounts supports the full load. B12/B112/B212/B312 mounts must be fastened to the bottom groove only. Back-up is required to support the full load. H ød H + d/2 > D+1 (.040) >.5 (.020) > ¾ ød +.3 (.012) +.8 (.031) ød B19/B319 mounts require back-up to support the load. TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate freely. M / M-i DADO offers customized ectional Mounting ystems (M and M-i ) which are fabricated to customer specifi cations, pressure tested and shipped ready to install. DADO M-i with (6) UH.1600 gas springs plumbed internally and connected to a control panel. DADO M with (4) UH.2600 gas springs linked using (Y-400) hose, fi ttings and a control panel DADO.UA fax

4 UH eries Nitrogen Gas prings UH kn / 0.4 ton R ø16.63 M x M6 15 Deep.59 ø ø TO - Basic Model G 1/8 Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B319, B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: bar ( psi). When not specified, default is 180 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.

5 UH.0400 Force harts On-ontact Force psi lb. Based on charge of 2600 psi lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% Mount Options FORE (lb.) UH kn / 0.4 ton UH eries Nitrogen Gas prings FORE (dan) On-ontact Force bar dan B B x M6 H 1/4 H x M8 H 5/16 H IDE INTO DEIRED OATION AND EURE UING THE TWO M8 x 45 mm H PROVIDED B21 ø ø50 BOT IRE RF B25 4 x M6 H 1/4 H x M6 H 1/4 H plit Wire EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

6 UH eries Nitrogen Gas prings UH kn / 0.5 ton R x M6 15 Deep.59 ø20.79 M8 ø ø TO - Basic Model G 1/8 Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B19, B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.

7 UH.0600 Force harts On-ontact Force psi lb Mount Options 7.28 UH kn / 0.5 ton 4 x M6 H 1/4 H UH eries Nitrogen Gas prings On-ontact Force bar dan B B FORE (lb.) Based on charge of 2175 psi lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% M FORE (dan) x M8 H 5/16 H IDE MOUNT INTO DEIRED POITION AND OK B21 ø ø56 BOT IRE B25 4 x M6 H 1/4 H x M6 H 1/4 H plit Wire EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

8 UH eries Nitrogen Gas prings UH kn / 0.7 ton R1.04 ø25.98 M x M8 16 Deep.63 ø ø G 1/8 Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± TO - Basic Model 8 Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B19, B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.

9 UH.0800 Force harts On-ontact Force psi lb Mount Options 7.28 UH kn / 0.7 ton lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% UH eries Nitrogen Gas prings B B FORE (lb.) 4 x M8 H 5/16 H Based on charge of 2175 psi M8 FORE (dan) 2 x M8 H 5/16 H On-ontact Force bar dan IDE MOUNT INTO DEIRED POITION AND OK B21 ø ø70.7 BOT IRE B25 4 x M8 H 5/16 H x M8 H 5/16 H plit Wire EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

10 UH eries Nitrogen Gas prings UH kn / 1.0 ton R x M8 16 Deep.63 ø M8 ø ø G 1/8 Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± TO - Basic Model Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B19, B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained DADO.UA fax

11 UH.1000 Force harts On-ontact Force psi lb Mount Options FORE (lb.) UH kn / 1.0 ton Based on charge of 2175 psi lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% UH eries Nitrogen Gas prings FORE (dan) On-ontact Force bar dan B x M8 H 5/16 H B M8 2 x M8 H 5/16 H IDE MOUNT INTO DEIRED OATION AND OK B ø ø80 BOT IRE B25 4 x M8 H 5/16 H x M8 H 5/16 H plit Wire EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

12 UH eries Nitrogen Gas prings UH kn / 1.7 ton R M8 4 x M8 12 Deep.47 2 x M8 16 Deep.63 ø ø ø G 1/8 ø Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± TO - Basic Model 12 Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B319, B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.

13 UH.1600 Force harts On-ontact Force psi lb Mount Options FORE (lb.) UH kn / 1.7 ton Based on charge of 2175 psi lb dan TRAVE (%) MAXIMUM REOMMENDED TRAVE 90% UH eries Nitrogen Gas prings FORE (dan) On-ontact Force bar dan B212 / B112 / B B A 4 x M10 H 3/8 H B Part No. A B (3.94) 73.5 (2.894) (3.35) 60 (2.362) A x M10 H 3/8 H IDE MOUNT INTO DEIRED OATION AND EURE UING THE TWO M10 x 90 mm H PROVIDED B ø ø85 BOT IRE B25 4 x M10 H 3/8 H x M10 H 3/8 H EURE MOUNT UPPIED RING plit Wire U.1600 AND REW plit Wire U.1600 EURE MOUNT UPPIED RING AND REW Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

14 UH eries Nitrogen Gas prings UH kn / 2.6 ton R x M8 16 Deep.63 M ø ø G 1/8 ø Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± TO - Basic Model Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B19, B21 and B325 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.

15 UH.2600 Force harts On-ontact Force psi lb Mount Options FORE (lb.) UH kn / 2.6 ton Based on charge of 2175 psi lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% UH eries Nitrogen Gas prings FORE (dan) On-ontact Force bar dan B B x M10 H 3/8 H M10 2 x M10 H 3/8 H IDE MOUNT INTO DEIRED OATION AND OK B ø ø104 BOT IRE B325 4 x M10 H 3/8 H Optional Mount Available (Reference atalog #06111B) x M10 H 3/8 H plit Wire EURE MOUNT UPPIED RING AND REW plit Wire EURE MOUNT UPPIED RING AND REW Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

16 UH eries Nitrogen Gas prings UH kn / 4.7 ton R x M8 16 Deep.63 M8 ø ø ø G 1/8 ø Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± TO - Basic Model 16 Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B19, B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.

17 UH.4600 Force harts On-ontact Force psi lb Mount Options FORE (lb.) UH kn / 4.7 ton Based on charge of 2175 psi lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% UH eries Nitrogen Gas prings FORE (dan) On-ontact Force bar dan B x M12 H 1/2 H B x M12 H M12 1/2 H IDE MOUNT INTO DEIRED OATION AND OK B ø ø130 BOT IRE B25 4 x M12 H 1/2 H x M12 H 1/2 H plit Wire EURE MOUNT UPPIED RING AND REW plit Wire EURE MOUNT UPPIED RING AND REW Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

18 UH eries Nitrogen Gas prings UH kn / 7.4 ton R x M10 16 Deep.63 M8 ø ø ø G 1/8 ø Part No. mm inch UH UH UH UH UH UH UH UH UH UH UH Preferred izes ±0.25 ± TO - Basic Model 18 Ordering Example: Part Number: Includes eries, Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. B19, B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: bar ( psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.

19 UH.6600 Force harts On-ontact Force psi lb Mount Options FORE (lb.) UH kn / 7.4 ton Based on charge of 2175 psi lb dan MAXIMUM TRAVE (%) REOMMENDED TRAVE 90% UH eries Nitrogen Gas prings FORE (dan) On-ontact Force bar dan B x M12 H 1/2 H B M12 2 x M12 H 1/2 H IDE MOUNT INTO DEIRED OATION AND OK B ø ø155 BOT IRE B25 4 x M12 H 1/2 H x M12 H 1/2 H plit Wire EURE MOUNT UPPIED RING AND REW plit Wire EURE MOUNT UPPIED RING AND REW Ordering Example: ylinder with Mount: UH B Mount Only: DADO.UA fax

20 UH eries Nitrogen Gas prings Digital oad ell Accessories DADO Pressure Monitor BG (Meter) (22.2 kn oad ell) (222 kn oad ell) The DADO Digital oad ell Meter can display force in Newtons, Kg or lbs. The oad ell may be used to measure gas spring force up to 5,000 lbs and the oad ell may be used to measure up to 50,000 lbs. Both oad ell units are supplied with connector. For more information request bulletin B04106A (120 VA) - Bulletin B (24 VA) - Bulletin B01115A D (24 BD, PDT) - Bulletin B00134 The DADO Pressure Monitor indicates if pressure drops below a pre-set level, alerting the press controller to shut down the press. The shutdown point is adjustable between 15 and 200 bar ( psi). For additional information request the appropriate bulletin. Mini Test tand tandard onfiguration D Digital onfiguration Use the Mini Test tand in conjunction with a tandard oad ell or Digital oad ell for precise measurement of spring force on contact. For use with UH UH.1600 models only. For more information request bulletin B Portable Test tand (PT-25) Use the Portable Test tand in conjunction with a tandard oad ell for precise measurement of gas spring force on contact. For more information request bulletin 97B121. Quick Disconnect harging Assembly (A-40) Use the DADO Quick Disconnect harging Assembly, , with the or harging Nipple or Pressure Analyzer to charge self-contained gas springs. The can also be used with a DADO control panel to charge linked systems. The includes the Pressure Regulator, Hose Assembly and the Quick Disconnect Filling Assembly. Hose Assembly 3m (10 feet) Quick Disconnect Filling Assembly Pressure Regulator DADO.UA fax

21 Accessories & Repair Tools UH eries Nitrogen Gas prings tandard oad ell (UH.0400) (UH.0600) (UH.0800) (UH.1000) (UH.1600) (UH.2600) (UH.4600) (UH.6600) The tandard oad ell gives precise measurement of gas spring charging pressure. Each model requires its specifi ed load cell. Use the load cells with the Portable Test tand. DADO Repair Tool Kits DADO s most popular repair tools are now available in boxed sets for each of our three main classifi cations of nitrogen gas springs: Micro, Mini and arge eries. Kits may include DADO load cells, charging nipples and various repair tools. eparate repair tool and load cell sets are also available. For more information request bulletin B05143A. DADO Pressure Analyzer Use the DADO Pressure Analyzer to easily charge, discharge, and gauge the pressure in DADO s UH eries Gas prings. For more information request bulletin B01133D. Quick Disconnect harging Nipple Use the DADO Quick Disconnect harging Nipple to charge selfcontained UH eries Gas prings. For more information contact DADO T-Handle (M6: UH.0400) (M8: UH UH.6600) To remove the piston rod when disassembling and position correctly when reassembling DADO.UA fax

22 UH eries Nitrogen Gas prings Repair Tools - Installation Tool (UH UH.6600) To insert the -style retaining ring into the retaining ring groove. - Removal Tool (UH UH.0800) (UH UH.6600) To remove -style retaining rings safely in a single controlled motion Installation Tool (UH.0400) (UH.0600) (UH.0800) (UH.1000) (UH.1600) To insert the -style retaining ring into the retaining ring groove. Removal leeve (UH.0400) (UH.0600) (UH.0800) (UH.1000) (UH.1600) (UH.2600) (UH.4600) (UH.6600) To position the cartridge below the -ring groove when assembling or disassembling a gas spring. Valve Bleed Tool Use the DADO Valve Bleed Tool to slowly discharge a spring to the desired pressure. For more information contact DADO. Port ervicing Tool To perform all necessary servicing to the valve compartment. For more information request bulletin B Repair Kits Includes a fully assembled cartridge, dust cover, bottle of assembly oil and a maintenance manual. Model Kit Number Model Kit Number UH UH UH UH UH UH UH UH DADO.UA fax

23 Parts ist UH eries Nitrogen Gas prings Dust over U. Model O- Backup O- UltraPak artridge U. Model Tube Assembly UH.. Model troke Piston Rod U.. Model troke Wiper -tyle Retaining Model Part Number UH U.0400 UH UH UH UH U.1600 UH UH UH UH UH.0600 Port Plug ompact Valve UH UH.6600 Port Plug ompact Valve Part Ordering Example: Piston Rod: U Part Number eries troke (mm) Model: 0400, 0600, 0800, 1000, 1600, 2600, 4600, 6600 Note: The UH eries Nitrogen Gas prings are permanently marked with model number, serial number and repair kit number. Please refer to these when ordering replacement parts DADO.UA fax

24 Technical Data AUTION DO NOT attempt maintenance on spring until internal pressure is exhausted. Operating pecifications harging Medium: Nitrogen Gas UH.0400 harging Pressure: bar (220 psi 2600 psi) UH.0600 UH.6600 harging Pressure: bar (220 psi 2175 psi) Operating Temperature: (20 F 160 F) Maximum peed:.5 m/sec (20 in/sec) 90% * 0.9 Installation Requirements Provide troke Reserve DADO UH eries gas springs will permit travel of the full nominal stroke; however, at least a 10% stroke reserve is recommended to achieve optimal performance and safety (F.1 and F.2). > * 0.9 F.1 Avoid ide oading A misaligned press or die can cause side loading that increases wear on the bearing, seal, and piston rod (F.4). Therefore, avoid side loading when possible (F.3). >1 F.2 Rod End Thread F.3 The end of the piston rod has a construction thread intended for assembly and disassembly purposes only, and should never be used to mount or secure the gas spring (F.4). Die vibration and/or misalignment will damage the spring. F.4 Protect From Fluids Drain Hole Direct contact with certain die lubricants and cleaners should be avoided (F.6). Protect gas springs by providing adequate drainage in gas spring pockets (F.5). F.5 Discharging elf-ontained Gas pring F.6 The DADO Pressure Analyzer ( ) detailed on page 21, allows for charging, discharging and gauging of the pressure in the UH eries gas springs (F.7). For information on completely exhausting the gas spring refer to DADO s UH eries Maintenance Instructions. Recharging elf-ontained Gas pring 100% F.7 F.9 Hold the spring vertically at all times during fi lling. Never compress the gas spring in a vice or clamp outside of the die or application as damage to the gas spring can result (F.8). Never fi ll a gas spring unless the rod is in the fully extended position (F.10). Thread the T-handle ( or ) detailed on page 21, into the rod end and depress the valve stem with the Valve Bleed Tool ( ) or Port ervicing Tool ( ), detailed on page 22. Pull the rod cartridge assembly up until it is seated fi rmly against the retaining ring (F.9). Remove the T-handle from the rod and charge the gas spring to the desired pressure. Refer to DADO s UH eries Maintenance Instructions for complete step-by-step instruction. F.8 F Plymouth Oaks Blvd. Plymouth, Michigan UA DADO.UA fax The global leader in nitrogen gas spring technology Printed in UA DADO, Inc All Rights Reserved

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