ORLANDO srl. Chiavari (Ge) Italia Tel: Italia Fax: Italia

Transcription

1 Chiavari (Ge) Italia Tel: Italia Fax: Italia orlando@orlando.it TO PRESSCONTROL WT -PRESSURE REGULATOR FOR ELECTRIC PUMPS TO PRESSCONTROL WTD PRESSURE REGULATOR FOR DIESEL TO PRESSCONTROL SK: Circuit board for Presscontrol CA H 05...: Cable for Presscontrol

2 Chiavari (Ge) Italia Tel: Italia Fax: Italia orlando@orlando.it PRESSCONTROL is a device with a new concept that guarantees optimal control of pumps for home use. Deriving from a hydraulic and electronic logics project, it is capable of simultaneously detecting both the pressure and the flow, as well as automatically managing the pump operation. It replaces the traditional expansion tank system, protecting the pump in the case of a water shortage. Far more compact than traditional systems, it is totally reliable, resistant, and easy to install. Applications and Performance Replaces the traditional expansion tank system. Starts and stops the pump in accordance with the opening and closing of the taps. Maintains constant pressure during delivery. Stops the pump in the case of water shortage, protecting it from dry running. Attenuates the effects of water hammering. Maintenance-free. Technical Features - Electrical Parts Monophase power supply voltage : 230V Acceptable voltage variations ± 10% Frequency : Hz Maximum current 8 (8) A Maximum power : 1,5 kw (2 HP) The electronic board accepts minimum voltage variations of 207V and maximum variations of 253V with a frequency of 50/60 Hz. It supports a rated current for resistive loads of up to 16 A, and a rated current for inductive loads of up to 8 A. It is capable of controlling a monophase motor with a maximum power of 1.5 kw equivalent to 2HP Electronic Board Varistor on the line protecting against voltage peaks. Varistor protecting against relay contacts. Relay with two complete 16A contacts in parallel for piloting the monophase motors of up to 2HP. The boards are subjected to burn-in treatment at 50 C for 24 hours with on/off cycles guaranteeing perfect operation in limit conditions and each are individually tested. Technical Features - Electrical Board Box Type 1C device A device that works in such a way as to interrupt the electrical circuit by means of a microswitch (the circuit is opened and closed by relays). Protection degree IP65 The number 6 indicates that the electronic board is completely dust-proof. The number 5 indicates that the electronic board is protected against jets of water arriving from any direction. Maximum operating temperature 65 C The device is built to work in an environment in which the temperature may reach 65 C. Technical Features - Hydraulic Parts Maximum operating pressure 10 bar (1 MPa) Standards establish that that device must: Resist for one minute without any visible loss of pressure equal to twice the maximum operating pressure (20 bar). Resist for one minute at a pressure equal to four times the maximum operating pressure (40 bar). It must also be demonstrated that the device can release a pressure equal to four times the maximum operating pressure (40bar) without dropping in such a way as to be hazardous for humans.

3 Testing of Hydraulic Parts Chiavari (Ge) Italia Tel: Italia Fax: Italia orlando@orlando.it The hydraulic parts of each device are tested individually by means of electronic instruments that detect and memorise the pressure and flow values. In particular, the tests control the following by means of a PLC: Watertight sealing at maximum pressure and therefore the absence of leaks. The intervention value of the pressure gauge (restarting). The value of the minimum flow below which the flow switch stops the pump. Intervention of the stopping function in the event of dry running of the pump. Starting and stopping of the pump. Examples of the components are tested individually to ascertain compliance with the requested technical features. A percentage of the assembled hydraulic parts are tested on test rigs in limit conditions of continuous operation to ascertain their duration over time. COMPONENTS: Body, non-return valve, rear part and safety valve are moulded in 30% fibreglass reinforced polyamide 6 (PA6GF30). This allows for obtaining a high resistance to wear and pressure. The diaphragm is moulded in EPDM ( Ethylene Propylene Diene Monomer). This guarantees exceptional reliability and durability. The flow valve, pressure gauge rod and the diffuser are all in brass (OT58). The dimensional stability of the metal guarantees the operation of the components. The spring is made in UNI 3823 steel wire. The stabilisation process guarantees the operation of the pressure switch, essential for the pump start-up precision and the plant pressure adjustment. The dimensions and structure of the same allow for considerably reducing the effects of water hammering. The box containing the electrical part is moulded in shockproof self-extinguishing polystyrene (PSau). The use of prime materials and top-of-the-range components allows for achieving high levels of dimensional stability, resistance to wear and bursting, and duration over time as opposed to other products made with poorer quality materials and components often not admitted by the EEC standards

4 INSTALLATION: The device can be mounted either directly onto the pump or between the pump and the first tap. If the input pressure of the device exceeds 10 bar (1 MPa), install a pressure reducer between the pump and the device itself. No tap must be mounted between the pump and the device. It is essential to mount the device with the flow arrows pointing upwards (fig. A). It is recommended to connect the output of the device to the plant by means of a ball valve and flexible tube (fig. B). Before starting the device check that the pump is correctly primed. Chiavari (Ge) Italia Tel: Italia Fax: Italia orlando@orlando.it Select the Calibration The PRESSCONTROL comes in three different versions which only vary in their restart pressure calibrations: 1,2 bar (0,12 MPa) 1,5 bar (0,15 MPa) 2,2 bar (0,22 MPa) The restart pressure value is factory-calibrated and cannot be modified. ATTENTION Before installing check that the technical features of the device, pump and system are all compatible. In particular, the pressure generated by the pump must normally be at least 1 bar (0.1 MPa) higher than the restart pressure of the device otherwise the pump will fail to work. 1,2 bar (0,12 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 2.5 bar (0.25 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 10 metres. 1,5 bar (0,15 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 3 bar (0.30 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 15 metres. 2,2 bar (0,22 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 3.5 bar (0.35 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 22 metres.

5 Chiavari (Ge) Italia Tel: Italia Fax: Italia orlando@orlando.it Electrical Wiring It is recommended to always foresee the installation of a omnipolar switch with minimum opening of the contacts, equal to three millimetres, upstream from the device. The monophase pumps (230 V) with motor powers of up to 1. 5 kw (2 HP) can be connected directly to the device, whereas the same pumps with powers exceeding 1.5 kw (2 HP), and all the three-phase pumps (400 V) must be connected to the device by means of a remote control switch. Check the mains voltage and the nameplate data of the pump motor. Use H05 or H07 type cables with a section of 3x1 mm2. Ascertain that the device is connected to the earthing system. Electrical Wiring Direct connection of the 230V monophase motors with an input not exceeding 1.5 kw (2 HP). The use of a remote control switch is not necessary. Electrical Wiring Connection by means of a remote control switch for 230V monophase motors with an input exceeding 1.5 kw (2 HP). Electrical Wiring Connection by means of a remote control switch for 400V3N three-phase motors.

6 Start Up A panel is located on the front of the device that displays the operating phases of the system via the use of pilot lights. Green light: Power On (voltage), yellow light: Pump On, red light: Failure. On connecting to the electrical mains the green pilot light turns on and the yellow one signals the start up of the pump. The pump keeps operating for several seconds in order to allow the system to gain pressure. Should this time be insufficient, the red pilot light will turn on. In this case keep the red Restart button pressed in and wait with a tap opened for the red light to turn off. Once the tap has been closed, the device stops the pump and moves into standby with the green light turned on, ready to carry out all the following command and control operations in full autonomy. Operation - System Operation On opening a tap, the device starts the pump which remains in operation for the same time the tap remains open Tap open Presence of flow Presence of pressure Pump running. Operation - System Under Pressure On closing the tap, the device restores the maximum pressure to the system, stops the pump and returns to the standby position. System closed Absence of flow Presence of pressure Pump stopped Operation - System Stopped In the event of a water shortage during aspiration, the device will recognise the fault, signal the same with the red pilot light Failure, and stop the pump to protect it from dry running. After eliminating the causes of the stopping it is sufficient to press the red Restart button to restore normal operation. In case of a temporary electricity cut-off the device will automatically start up again when the power returns. Tap open Absence of flow Absence of pressure Pump stopped

7 Chiavari (Ge) Italia Tel: Italia Fax: Italia orlando@orlando.it Checking the Operation In the case of faults it is recommended to apply a ball valve to the output of the PRESSCONTROL. This allows for testing the operation of the pump and the device and excluding the system by means of the valve for the purpose of troubleshooting and removing the cause of the malfunctioning.

8 Chiavari ( Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it CB FSCB 15: :CONTROLPUMP

9

10 Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it Our code: CB OPTIMATIC M

11

12 Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it TO MASS CONTROL 114: MASCONTROL is the high-powered version of the Presscontrol. The hydraulic parts have been enlarged and foresee 1¼ unions which allow for reducing the pressure losses and offer the advantage of greater flow rate. The electrical parts are structured in such a way as to be able to control monophase pumps with up to 3 HP without the use of remote control switches. These features increase the use possibilities. Applications and Performance Replaces the traditional expansion tank system. Starts and stops the pump in accordance with the opening and closing of the taps. Maintains constant pressure during delivery. Stops the pump in the case of water shortage, protecting it from dry running. Overcomes the effects of water hammering. Maintenance-free. Technical Features - Electrical Parts Monophase power supply voltage: 230V Acceptable voltage variations ± 10% Frequency Hz Maximum current 30 (16) A Maximum power 2,2 kw (3 HP) The electronic board accepts minimum voltage variations of 207V and maximum variations of 253V with a frequency of 50/60 Hz. It supports a rated current for resistive loads of up to 30 A, and a rated current for inductive loads of up to 16 A. t is capable of controlling a monophase motor with a maximum power of 2.2 kw equivalent to 3HP

13 Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it Electronic Board w w.o rlando.it Varistor on the line protecting against voltage peaks. Varistor protecting against relay contacts. Relay with two complete 30A contacts in parallel for piloting the monophase motors of up to 3HP. The boards are subjected to burn-in treatment at 50 C for 24 hours with on/off cycles guaranteeing perfect operation in limit conditions and each are individually tested. Technical Features - Electrical Board Box Insulation class II The electrical part of the device is insulated from the outside due to being housed in a sealed box only accessible via the use of tools. Type 1C device A device that works in such a way as to interrupt the electrical circuit by means of a microswitch (the circuit is opened and closed by relays). Protection degree IP65 The number 6 indicates that the electronic board is completely dust-proof. The number 5 indicates that the electronic board is protected against jets of water arriving from any direction. Maximum operating temperature 65 C The device is built to work in an environment in which the temperature may reach 65 C. Technical Features - Hydraulic Parts Maximum operating pressure 10 bar (1 MPa) Standards establish that that device must: Resist for one minute without any visible loss of pressure equal to twice the maximum operating pressure (20 bar). Resist for one minute at a pressure equal to four times the maximum operating pressure (40 bar). It must also be demonstrated that the device can release a pressure equal to four times the maximum operating pressure (40bar) without dropping in such a way as to be hazardous for humans. Testing of Hydraulic Parts The hydraulic parts of each device are tested individually by means of electronic instruments that detect and memorise the pressure and flow values. In particular, the tests control the following by means of a PLC: Watertight sealing at maximum pressure and therefore the absence of leaks. The intervention value of the pressure gauge (restarting). The value of the minimum flow below which the flow switch stops the pump. Intervention of the stopping function in the event of dry running of the pump. Starting and stopping of the pump. Examples of the components are tested individually to ascertain compliance with the requested technical features. A percentage of the assembled hydraulic parts are tested on test rigs in limit conditions of continuous operation to ascertain their duration over time. COMPONENTS:

14 Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it Materials Body, non-return valve, rear part and safety valve are moulded in 30% fibreglass reinforced polyamide 6 (PA6GF30). This allows for obtaining a high resistance to wear and pressure. The diaphragm is moulded in EPDM ( Ethylene Propylene Diene Monomer). This guarantees exceptional reliability and durability. The flow valve, pressure gauge rod and the diffuser are all in brass (OT58). The dimensional stability of the metal guarantees the operation of the components. The spring is made in UNI 3823 steel wire. The stabilisation process guarantees the operation of the pressure switch, essential for the pump start-up precision and the plant pressure adjustment. The dimensions and structure of the same allow for considerably reducing the effects of water hammering. The box containing the electrical part is moulded in shockproof self-extinguishing polystyrene (PSau). The use of prime materials and top-of-the-range components allows for achieving high levels of dimensional stability, resistance to wear and bursting, and duration over time as opposed to other products made with poorer quality materials and components often not admitted by the EEC standards. Installation The device can be mounted either directly onto the pump or between the pump and the first tap. If the input pressure of the device exceeds 10 bar (1 MPa), install a pressure reducer between the pump and the device itself. No tap must be mounted between the pump and the device. It is essential to mount the device with the flow arrows pointing upwards (fig. A). It is recommended to connect the output of the device to the system by means of a ball valve and flexible tube (fig. B). Before starting the device check that the pump is correctly primed. Selecting the Calibration The MASCONTROL comes in three versions which only vary in their restart pressure calibrations: 1,2 bar (0,12 MPa) 1,5 bar (0,15 MPa) 2,2 bar (0,22 MPa) The restart pressure value is factory-calibrated and cannot be modified. The restart pressure calibration value is indicated on the rear of the device. ATTENTION Before installing check that the technical features of the device, pump and system are all compatible. In particular, the pressure generated by the pump must normally be at least 1 bar (0.1 MPa) higher than the restart pressure of the device otherwise the pump will fail to work.

15 1,2 bar (0,12 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 2.5 bar (0.25 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 10 metres. 1,5 bar (0,15 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 3 bar (0.30 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 15 metres. 2,2 bar (0,22 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 3.5 bar (0.35 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 22 metres. Electrical Wiring It is recommended to always foresee the installation of a omnipolar switch with minimum opening of the contacts, equal to three millimetres, upstream from the device. The monophase pumps (230 V) with motor powers of up to 2.2 kw (3 HP) can be connected directly to the device, whereas the same pumps with powers exceeding 2.2 kw (3 HP), and all the three-phase pumps (400 V) must be connected to the device by means of a remote control switch. Check the mains voltage and the nameplate data of the pump motor. Use H05 or H07 type cables with a section of 3x1 mm2. Ascertain that the device is connected to the earthing system. Electrical Wiring Direct connection of the 230V monophase motors with an input not exceeding 2.2 kw (3 HP). The use of a remote control switch is not necessary. Electrical Wiring Connection by means of a remote control switch for 230V monophase motors with an input exceeding 2.2 kw (3 HP). Electrical Wiring Connection by means of a remote control switch for 400V3N three-phase motors.

16 Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it Start Up A panel is located on the front of the device that displays the operating phases of the system via the use of pilot lights. Green light: Power On (voltage), yellow light: Pump On, red light: Failure. On connecting to the electrical mains the green pilot light turns on and the yellow one signals the start up of the pump. The pump keeps operating for several seconds in order to allow the system to gain pressure. Should this time be insufficient, the red pilot light will turn on. In this case keep the red Restart button pressed in and wait with a tap opened for the red light to turn off. Once the tap has been closed, the device stops the pump and moves into standby with the green light turned on, ready to carry out all the following command and control operations in full autonomy. Operation - System Operation Operation - System Operation On opening a tap, the device starts the pump which remains in operation for the same time the tap remains open. Tap open Presence of flow Presence of pressure Pump running Operation - System Under Pressure On closing the tap, the device restores the maximum pressure to the system, stops the pump, and returns to the standby position. Tap closed Absence of flow Presence of pressure Pump stopped

17 Operation - System Stopped In the event of a water shortage during aspiration, the device will recognise the fault, signal the same with the red pilot light Failure, and stop the pump to protect it from dry running. After eliminating the causes of the stopping it is sufficient to press the red Restart button to restore normal operation. In case of a temporary electricity cut-off the device will automatically start up again when the power returns. Tap open Absence of flow Absence of pressure Pump stopped Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it Checking the Operation In the case of faults it is recommended to apply a ball valve to the output of the MASCONTROL. This allows for testing the operation of the pump and the device and excluding the system by means of the valve for the purpose of troubleshooting and removing the cause of the malfunctioning

18 Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it TO CONTROLPRES: PRESSURE REGULATOR Apart from the performance of the MASCONTROL, this new device allows for reducing and adjusting the maximum pressure generated by the pump. This allows for obtaining the desired pressure in the system without applying a pressure reducer. In fact, the device accepts an input pressure of a maximum of 12 bar which can be reduced and adjusted from between a minimum of 3 bar and a maximum of 6.5 bar. The hydraulic part has been enlarged and foresees 1¼ unions which allows for reducing the load loss and offers the advantage of greater flow rate. The electrical part is structured in such a way as to be able to control monophase pumps with up to 3 HP without the use of remote control switches. These overall features make CONTROLPRES unique and increase its use possibilities. Applications and Performance Reduces the maximum pressure generated by the pump. Adjusts the system pressure within the established field. Replaces the traditional expansion tank system. Starts and stops the pump in accordance with the opening and closing of the taps. Maintains constant pressure during delivery. Stops the pump in the case of water shortage, protecting it from dry running. Overcomes the effects of water hammering. Maintenance-free.

19 Chiavari (Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it Technical Features - Electrical parts w w.o rlando.it - Monophase power supply voltage : 230V - Acceptable voltage variations ± 10% - Frequency : Hz - Maximum current : 30 (16) A - Maximum power : 2,2 kw (3 HP) The electronic board accepts minimum voltage variations of 207V and maximum variations of 253V with a frequency of 50/60 Hz. It supports a rated current for resistive loads up to 30 A, and a rated current for inductive loads up to 16 A. It is capable of controlling a monophase motor with a maximum power of 2.2 kw equivalent to 3HP. Electronic Board Varistor on the line protecting against voltage peaks. Varistor protecting against relay contacts. Relay with two complete 30A contacts in parallel for piloting the monophase motors up to 3HP. The boards are subjected to burn-in treatment at 50 C for 24 hours with on/off cycles guaranteeing perfect operation in limit conditions and each individually tested. Technical Features - Electrical Board Box Insulation class II The electrical part of the device is insulated from the outside due to being housed in a sealed box only accessible via the use of tools. Type 1C device A device that works in such a way as to interrupt the electrical circuit by means of a microswitch (the circuit is opened and closed by relays). Protection degree IP65 The number 6 indicates that the electronic board is completely dust-proof. The number 5 indicates that the electronic board is protected against jets of water arriving from any direction. Maximum operating temperature 65 C The device is built to work in an environment in which the temperature may reach 65 C. Technical Features - Hydraulic Parts Maximum operating pressure 12 bar (1.2 MPa) Standards establish that the device must: Resist for one minute without any visible loss of pressure equal to twice the maximum operating pressure (24 bar). Resist for one minute at a pressure equal to four times the maximum operating pressure (48 bar). It must also be demonstrated that the device can release a pressure equal to four times the maximum operating pressure (48 bar) without dropping in such a way as to be hazardous for humans. Minimum system pressure 3 bar (0,30 MPa). Maximum system pressure 6.5 bar (0,65 Mpa) Materials Body, non-return valve, rear part and knob are moulded in 30% fibreglass reinforced polyamide 6 (PA6GF30). This allows for obtaining a high resistance to wear and pressure. The diffuser diaphragm and gasket are moulded in EPDM ( Ethylene Propylene Diene Monomer ). This guarantees exceptional reliability and durability. The flow valve, pressure gauge rod and the diffuser are all in brass (OT58). The dimensional stability of the metal guarantees the operation of the components. The spring is made in UNI 3823 steel wire. The stabilisation process guarantees the operation of the pressure switch, essential for the pump start-up precision and the system pressure adjustment. The dimensions and structure of the same allow for considerably reducing the effects of water hammering. The box containing the electrical part is moulded in shockproof self-extinguishing polystyrene (PSau). The use of prime materials and top-of-the-range components allows for achieving high levels of dimensional stability, resistance to wear and bursting and duration over time as opposed to other products made with poorer quality materials and components often not admitted by the EEC standards.

20 Chiavari ( Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it Testing of Hydraulic Parts w w.o rlando.it The hydraulic parts of each device are tested individually by means of electronic instruments that detect and memorise the pressure and flow values. In particular, the tests control the following by means of a PLC: Watertight sealing at maximum pressure and therefore the absence of leaks. The intervention value of the pressure gauge (restarting). The value of the minimum flow below which the flow switch stops the pump. Intervention of the stopping function in the event of dry running of the pump. Starting and stopping of the pump. Examples of the components are tested individually to ascertain compliance with the requested technical features. A percentage of the assembled hydraulic parts are tested on test rigs in limit conditions of continuous operation to ascertain their duration over time. Operation - System Operation On opening a tap, the device starts the pump which remains in operation for the same time the tap remains open. Tap open Presence of flow Presence of pressure Pump running Installation The device can be mounted either directly onto the pump or between the pump and the first tap. The input pressure of the device must not exceed 12 bar (1.2 MPa). No tap must be mounted between the pump and the device. It is essential to mount the device with the flow arrows pointing upwards (fig. A). It is recommended to connect the output of the device to the system by means of a ball valve and flexible tube (fig. B). Before starting the device check that the pump is correctly primed. Adjustment knob (fig. D). The pressure gauge of the device allows for ascertaining the pressure value of the system (fig. C). Operation - System Under Pressure On closing the tap, the device restores the maximum pressure to the system, stops the pump and returns to the standby position. System closed Absence of flow Presence of pressure Pump stopped

21 Operation - System Stopped In the event of a water shortage during aspiration, the device will recognise the fault, signalling the same with the red pilot light Failure, and stopping the pump to protect it from dry running. After eliminating the causes of the stopping it is sufficient to press the red Restart button to restore normal operation. In case of a temporary electricity cut-off the device will automatically start up when the power returns. Tap open Absence of flow Absence of pressure Pump stopped Chiavari ( Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it Adjusting the Pressure of the System Open a tap to start up the pump, close it again and wait for the pump to stop in order to read the system pressure on the pressure gauge, which is normally factory-calibrated at 3 bar. To adjust the pressure open the tap again, turn the knob in a clockwise direction to increase the pressure, and in an anticlockwise direction to reduce it, close the tap and with the pump stopped read the pressure set on the pressure gauge. Repeat this operation until the desired pressure value is reached. The system pressure (P2) must be approximately 1.5 bar lower than the pump pressure (P1), and approximately 1 bar higher than the pressure in the water column feeding the Controlpres (P3). If the pressure of the pump (P1) fails to reach the values indicated in the pressure adjustment table, the pump will stop working. In the event of the height of the water column (P3) being higher than the values indicated in the pressure adjustment table, the pump will turn on without starting to operate. To overcome this shortcoming either position the device higher up in order to recreate the conditions specified above, or set a higher system pressure (P2).

22 Adjustment Example P1 - Pressure pump (maximum 12 bar) P2 - System pressure (maximum 6,5 bar) P3 - Water column pressure P4 - Tap pressure How to deliver a 3 bar pressure to the tap located at a height of 30 m: pressure requested by the tap = 3 bar = P4 tap height 30 m = 3 bar = P3 The system pressure (P2) must be adjusted to 6 bar, seeing that P2 = P4 + P3. T he pump pressure (P1) must be a minimum of 7.5 bar, seeing that P1 = P2 + 1,5 bar. Adjustament Table To help the installer adjust the device, the manual illustrates the pressure values generated by the pump and the height of the water column in relation to the pressure that it is necessary to obtain in the system (for the sake of simplicity these are listed in 0.5 bar steps without taking intermediate values into account). Pressure of the system adjusted to 3.0 bar (0.30 MPa) The pressure of the pump must be a minimum of 4.5 bar (0.45 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 12 metres. Pressure of the system adjusted to 3.5 bar (0.35 MPa) The pressure of the pump must be a minimum of 5.0 bar (0.50 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 16 metres. Pressure of the system adjusted to 4.0 bar (0.40 MPa) The pressure of the pump must be a minimum of 5,5 bar (0.55 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 20 metres. Pressure of the system adjusted to 4.5 bar (0.45 MPa) The pressure of the pump must be a minimum of 6.0 bar (0.60 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 25 metres. Pressure of the system adjusted to 5.0 bar (0.50 MPa) The pressure of the pump must be a minimum of 6.5 bar (0.65 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 30 metres. Pressure of the system adjusted to 5.5 bar (0.55 MPa) The pressure of the pump must be a minimum of 7.0 bar (0.70 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 35 metres. Pressure of the system adjusted to 6.0 bar (0.60 MPa) The pressure of the pump must be a minimum of 7.5 bar (0.75 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 40 metres. Pressure of the system adjusted to 6.5 bar (0.65 MPa) The pressure of the pump must be a minimum of 8.0 bar (0.80 MPa), and a maximum of 12 bar (1.2 MPa). The water column between the device and the highest tap must not exceed 45 metres.

23 How Controlpres Reduces and Adjusts the Pressure The reduction and adjustment of the pressure are obtained by exploiting the pressure reducer system. The CONTROLPRES body is subdivided into two chambers (separated or communicating with a diffuser fitted with a shutter): a primary chamber (C1) which contains the maximum pressure generated by the pump (P1); a secondary chamber (C2) where the pressure (P2) is reduced and adjusted to the value necessary in the system. When the pump has stopped, the chambers do not communicate as the diffuser is closed due to the pressure in the primary chamber being higher than that of the secondary chamber. When the pump is operating, the chambers communicate as the diffuser is more or less open due to the fact that a pressure differential is created between the primary chamber and the secondary chamber depending on the adjustment. The pressure differential is determined by the force of the spring that can be reduced or increased by turning the adjustment knob of the device. In this way the desired pressure is obtained in the system, which is in any case lower than the pressure generated by the pump and can be adjusted between a minimum of 3 bar and a maximum of 6.5 bar. IMPORTANT: The CONTROLPRES does not have a fixed restart pressure calibration. The restart pressure value increases with the increasing of the pressure value set on the system and decreases with a reduction of the same.

24 Checking the Operation In the case of faults it is recommended to apply a ball valve to the output of the CONTROLPRES. This allows for testing the operation of the pump and the device and excluding the system by means of the valve for the purpose of troubleshooting and removing the cause of the malfunctioning. By closing the ball valve it is also possible to read the effective pressure obtained with the adjustment on the pressure gauge. Electrical Wiring It is recommended to always foresee the installation of a omnipolar switch with minimum opening of the contacts, equal to three millimetres, upstream from the device. The monophase pumps (230 V) with motor powers of up to 2.2 kw (3 HP) can be connected directly to the device, whereas the same pumps with powers exceeding 2.2 kw (3 HP) and all the three-phase pumps (400 V), must be connected to the device by means of a remote control switch. Check the mains voltage and the nameplate data of the pump motor. Use H05 or H07 type cables with a section of 3x1.5 mm 2. Ascertain that the device is connected to the earthing system. Direct connection of the 230V monophase motors with an input not exceeding 2.2 kw (3 HP). The use of a remote control switch is not necessary. Connection by means of a remote control switch for 230V monophase motors with an input exceeding 2.2 kw (3 HP). Connection by means of a remote control switch for 400V3N three-phase motors. Advantages of the Controlpres The CONTROLPRES is the only product on the market that apart from controlling the pump also reduces and adjusts its pressure. It manages monophase pumps with powers of up to 3 HP, avoiding the use of remote control switches, offering savings for the tap and tap-friendly installation for the plumber (who need not resort to intervention by electricians). Its special technical feature of reducing and adjusting the pressure ensures an additional economic advantage as it overcomes the need to install a pressure reducer and eliminates subsequent costs.

25 Chiavari ( Ge) Italia Tel: Italia Fax: Italia orland o@ orlan do.it w w.o rlando.it TO ECOPRESS: Just like PRESSCONTROL, ECOPRESS also replaces the traditional expansion tank system, automatically managing the pump operation and simultaneously detecting the pressure and flow. It maintains a constant pressure during use and protects the pump from dry running. The compact dimensions, simplified control panel and tapfriendliness all make ECOPRESS the ideal accessory for controlling small pumps for home and gardening use. Applications and Performance Replaces the traditional expansion tank system. Starts and stops the pump in accordance with the opening and closing of the taps. Maintains constant pressure during delivery. Stops the pump in the case of water shortage, protecting it from dry running. Overcomes the effects of water hammering. Maintenance-free. Technical Features - Electrical parts - Monophase power supply voltage : 230V - Acceptable voltage variations : ± 10% - Frequency :50-60 Hz - Maximum current :10 (6) A - Maximum power : 1,1 kw (1,5 HP) The electronic board accepts minimum voltage variations of 207V and maximum variations of 253V with a frequency of 50/60 Hz. It supports a rated current for resistive loads of up to 10 A, a rated current for inductive loads of up to 6. It is capable of controlling a monophase motor with a maximum power of 1.1 kw equivalent to 1.5 HP. Electronic Board Varistor on the line protecting against voltage peaks. Varistor protecting against relay contacts. Relay with two complete 16A contacts in parallel for piloting the monophase motors up to 1.5 HP. The boards are subjected to burn-in treatment at 50 C for 24 hours with on/off cycles guaranteeing perfect operation in limit conditions and each individually tested.

26 Technical Features - Electrical board box Type 1C device A device that works in such a way as to interrupt the electrical circuit by means of a microswitch (the circuit is opened and closed by relays). Protection degree IP65 The number 6 indicates that the electronic board is completely dust-proof. The number 5 indicates that the electronic board is protected against jets of water arriving from any direction. Maximum operating temperature 60 C The device is built to work in an environment in which the temperature may reach 60 C. Technical Features - Hydraulic parts Maximum operating pressure 10 bar (1 MPa) Standards establish that that device must: Resist for one minute without any visible loss of pressure equal to twice the maximum operating pressure (20 bar). Resist for one minute at a pressure equal to four times the maximum operating pressure (40 bar). It must also be demonstrated that the device can release a pressure equal to four times the maximum operating pressure (40bar) without dropping in such a way as to be hazardous for humans. Testing of Hydraulic Parts The hydraulic parts of each device are tested individually by means of electronic instruments that detect and memorise the pressure and flow values. In particular, the tests control the following by means of a PLC: Watertight sealing at maximum pressure and therefore the absence of leaks. The intervention value of the pressure gauge (restarting). The value of the minimum flow below which the flow switch stops the pump. Intervention of the stopping function in the event of dry running of the pump. Starting and stopping of the pump. Examples of the components are tested individually to ascertain compliance with the requested technical features. A percentage of the assembled hydraulic parts are tested on test rigs in limit conditions of continuous operation to ascertain their duration over time. COMPONENTS:

27 Materials Body, non-return valve, rear part and safety valve are moulded in 30% fibreglass reinforced polyamide 6 (PA6GF30). This allows for obtaining a high resistance to wear and pressure. The diffuser diaphragm and gasket are moulded in EPDM ( Ethylene Propylene Diene Monomer ). This guarantees exceptional reliability and durability. The flow valve, pressure gauge rod and the diffuser are all in brass (OT58). The dimensional stability of the metal guarantees the operation of the components. The spring is made in UNI 3823 steel wire. The stabilisation process guarantees the operation of the pressure switch, essential for the pump start-up precision and the system pressure adjustment. The dimensions and structure of the same allow for considerably reducing the effects of water hammering. The box containing the electrical part is moulded in shockproof self-extinguishing polystyrene (PSau). The use of prime materials and top-of-the-range components allows for achieving high levels of dimensional stability, resistance to wear and bursting and duration over time as opposed to other products made with poorer quality materials and components often not admitted by the EEC standards. Selecting the Calibration The ECOPRESS comes in three different versions which only vary in their restart pressure calibrations: 1,2 bar (0,12 MPa) 1,5 bar (0,15 MPa) 2,2 bar (0,22 MPa) The restart pressure value is factor-calibrated and cannot be modified. The restart pressure calibration value is indicated on the rear of the device. ATTENTION Before installing check that the technical features of the device, pump and system are compatible. In particular, the pressure generated by the pump must normally be at least 1 bar (0.1 MPa) higher than the restart pressure of the device otherwise the pump will fail to work. 1.2 bar (0.12 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 2.5 bar (0.25 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 6 metres. 1.5 bar (0.15 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 3 bar (0.30 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 8 metres. 2.2 bar (0.22 MPa) Restart Pressure Calibration The pressure of the pump must be a minimum of 3.5 bar (0.35 MPa), and a maximum of 10 bar (0.1 MPa). The water column between the device and the highest tap must not exceed 10 metres.

28 Electrical Wiring It is recommended to always foresee the installation of a omnipolar switch with minimum opening of the contacts, equal to three millimetres, upstream from the device. The monophase pumps (230 V) with motor powers of up to 1.1 kw (1.5 HP) can be connected directly to the device, whereas the same pumps with powers exceeding 1.1 kw (1.5 HP) all the three-phase pumps (400 V), must be connected to the device by means of a remote control switch. Check the mains voltage and the nameplate data of the pump motor. Use H05 or H07 type cables with a section of 3x1 mm 2. Ascertain that the device is connected to the earthing system. Direct connection of the 230V monophase motors with an input not exceeding 1.1 kw (1.5 HP). The use of a remote control switch is not necessary. Connection by means of a remote control switch for 230V monophase motors with an input exceeding 1.1 kw (1.5 HP). Connection by means of a remote control switch for 400V3N three-phase motors.

29 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it IT BRIO: IT BRIO M

30 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it

31 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it LIQUID FLOW SWITCH FS FF82: Casing in shock-proof thermoplastic AISI 301 stainless steel blades for pipes from G1" to G8" Direct fixing by threaded connection G1"

32 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it

33 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it Codice FS Flow switch CALEFFI 1

34

35

36 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it

37 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it MT FLOW MATIC H 10 AR

38

39 CHIAVARI (GE ) - ITALIA Tel.: ITALIA Fax: ITALIA orlando@orlando.it MT FLOW MATIC V 10 AR MT FLOW MATIC V PLC

40

41 Chiavari (Ge) Italia Tel.: Italy Fax: Italy orlando@orlando.it INVERTER FOR PUMPS FEATURES: Single-phase Inverter 230V-50Hz for single-phase pumps up to 1,5 HP ( 8,5 Ampere max) Wall installation through 4 holes Automatic setting of the working parameters ( electric & mechanical parameters of the pump connected to the inverter are self-entered ) Cover of thermo-resistant glazed PC Dissipator of extruded aluminium Diaphragm panel with key to adjust the pressure ( + - ) and additional functions setting ( advanced set) Micro-led pressure gauge for the pressure display on the diaphragm panel Supplied with pressure transducer with 1/4 Gas screw Cable with Schuko single-phase plug for direct connection to the mains Cable with Schuko single-phase plug for direct connection to the electric pump IP 65 Protection against dry running with automatic reset of the working after a possible stop. Protection against no delivery working Protection against overvoltage Protection against extreme motor absorption Feeding within the range V 50/60 Hz Speed adjustment range up to 10% of the nominal pump's speed Use, maintenance and installation manual

42 Chiavari (Ge) Italia Tel.: Italy Fax: Italy orlando@orlando.it The Pump inverter is an electronic device with frequency converter specifically designed for the control in feedback of surface single-phase pumps, submersible or suitable to pump warm or refrigerated water not depending on the flow or the pressure. It replaces the control systems traditionally used in booster pump sets ( pressure switches/ pressure regulators ) and it is easy to be installed even on old systems as there is no need to remove the existing control systems. Motor rpm are being adjusted according to the system requirement, enabling a substantial energy savings above all at the intermediate deliveries. It constantly assures the pressure required by the user and a soundproof working thanks to progressive starting and soft stop, helping to eliminate the water hammering and to have a huge reduction of the starting current. Moreover the control logic of the inverter protects the pump against dry running and anomalous electrical and mechanical pump's conditions. The Pump Inverter allows a medium energy saving a 40% ( compared to the standard on-off systems) during working and a further savings thanks to the stand-by position with stopped pump. INSTALLATION OF E NEW SYSTEM Electric pump connected hydraulically 1) Close the delivery outlet 3) Install the pressure trasducer 4) Connect the Inverter to the Electric pump 6) Press start 2) Remove the drain plug on the Pump casing 5) Connect the Inverter to the mains

43 Chiavari (Ge) Italia Tel.: Italy Fax: Italy orlando@orlando.it INSTALLATION ON OLD SYSTEMS WITH THE PUMP CONTROLLED BY PRESSURE SWITCH Old system controlled by pressure switch 3) Disconnect the cable feeding The pressure switch 6) Connect the inverter to the Electric pump 1) Close the delivery outlet 2) Disconnect the feeding cable from the mains 4) Remove the pressure gauge 5) Install the pressure transducer 7) Connect the inverter to the mains 8) Press START

44 Chiavari (Ge) Italia Tel.: Italy Fax: Italy orlando@orlando.it INSTALLATION ON OLD SYSTEMS WITH THE PUMP CONTROLLED BY PRESSURE REGULATOR Old system controlled by pressure regulator 3) Disconnect the cable feeding the Pressure regulators 6) Connect the Inverter to the electric pump 1) Close the delivery outlet 4) Remove the drain plug on the Pump casing 7) Connect the inverter to the mains 2) Disconnect the feeding cable From the mains 5) Install the pressure transducer 8) Press START

45 Chiavari (Ge) Italia Tel.: Italy Fax: Italy orlando@orlando.it

46 Chiavari (Ge) Italia Tel.: Italy Fax: Italy orlando@orlando.it

47 PROFESSIONAL USE For every inverter: it is supplied n.1 K16 pressure trasnducer - The storage temperature must be kept Between 20 C and + 60 C - Ambient temperature must be between 0 C and + 40 C

48 PROFESSIONAL USE For every inverter: it is supplied n.1 K16 pressure trasnducer - The storage temperature must be kept Between 20 C and + 60 C - Ambient temperature must be between 0 C and + 40 C

49 PROFESSIONAL USE For every inverter: it is supplied n.1 K16 pressure trasnducer - The storage temperature must be kept Between 20 C and + 60 C - Ambient temperature must be between 0 C and + 40 C