H OSE AND C OUPLINGS FOR

Transcription

1 I N D U S T R I A L H O S E P E T R O C H E M I C A L G U I D E H OSE AND C OUPLINGS FOR THE P ETROCHEMICAL I NDUSTRY Bulk Transfer In Plant

2 INSTA-LOCK 1. Interlocking ferrules that are permanently crimped. 1 CAM AND GROOVE COUPL INGS 7 2. Patented automatic locking handles snap down, preventing accidental coupler detachment. 3. Lock-out padlock holes for added protection against vandalism and tampering. 4. Coupler designed with V-strut reinforcement to resist egging. 5. Connection points designed to meet MIL spec tolerances. 6. Patented hose stop design ensures proper hose placement during assembly. 7. Hose shank is machined to exact dimensions rather than cast for maximum coupling retention. Insta-Lock fittings are designed for bulk dry and liquid materials. Consult the chemical resistance guide for specific chemical recommendations. Insta-Lock components shown are available in stainless steel, aluminum and brass from 1 /2 to 6 sizes. Available but not shown are gaskets, arm replacement kits and crimp sleeves. TYPE A Male Adapter X Female NPT Threads onto a male NPT hose stem, pipe, or manifold system. Allows for fast and easy connection/disconnection with Type C, B or D fittings built to MIL spec. TYPE E Male Adapter X Hose Shank Attaches to hose with the use of interlocking ferrules, crimp sleeves, or bands. Allows for fast and easy connection/disconnection with Type C, B or D fittings built to MIL spec. TYPE B Female Coupler X Male NPT Threads onto pipes or manifolds that join to a hose assembly. Allows for fast and easy connection/disconnection with Type E, F or A fittings built to MIL spec. TYPE F Male Adapter X Male NPT Threads onto pipes or manifolds that join to a hose assembly. Allows for fast and easy connection/disconnection with Type C, B or D fittings built to MIL spec. TYPE C Female Coupler X Hose Shank Attaches to hose with the use of interlocking ferrules, crimp sleeves, or bands. Allows for fast easy connection/disconnection with Type E, F or A fittings built to MIL spec. DUST PLUG Seals hose assemblies and pipe systems while not in use. Unique, patented design minimizes spills and accidental hose contamination when hose is transferred from one location to another. Plugs Type B, C and D fittings. TYPE D Female Coupler X Female NPT Threads onto a male NPT hose stem, pipe, or manifold system. Allows for fast and easy connection/disconnection with Type E, F or A fittings built to MIL spec. DUST CAP Seals hose assemblies and pipe systems while not in use. Minimizes spills and accidental hose contamination when hose is transferred from one location to another. Caps Type A, E and F fittings. Interlocking Ferrule Permanently crimps Insta-Lock fittings to Goodyear hose, providing a safe, reliable assembly. Designed to interlock with Insta-Lock Type C and E fittings and stainless steel hose stems. Stainless Steel Hose Stem Male NPT X Hose Shank Attaches to hose with the use of interlocking ferrules, crimp sleeves or bands, allowing Type A and D fittings to be easily threaded on.

3 L ET A STAR G UIDE Y OU. STANDARD CRIMPING PROTOCOLS Provide greater consistency and reliability in hose assemblies LIFE CYCLE TRACKING Provides cradle-to-grave oversight of each assembly STANDARDIZATION FOR COST CONTROL Provides a way to establish consistent pricing at all your facilities From refineries to chemical plants to tank trucks, higher quality, greater consistency hose assemblies are vital to continuous process improvement in today s petrochemical industry. To help you improve your bottom line, Goodyear Engineered Products has teamed up with some of the industry s top petrochemical hose distributors and have verified them, in conjunction with Underwriters Laboratories, as Star Hose Distributors. These established industry professionals have met the highest standards for the fabrication, sales and service of petrochemical hose assemblies. They also have the products, tools and technical expertise to help you choose the right hose assembly for the right application. Plus they can support you with the value-added extras that can increase hose life and reduce your overall cost. Take a closer look at how a verified Goodyear Star Hose Distributor can offer you the ultimate benefit: peace of mind. P E T R O L E U M T R A N S F E R FLEXWING VERSAFUEL TM Versatile fuel transfer hose for tank truck and in-plant operations to transfer diesel, biodiesel blends, ethanol blends, gasoline, oil and petroleum-based products up to 60% aromatic content. Synthetic rubber (static dissipating) tube. Black Synthetic Rubber cover with excellent resistance to biodiesel, ethanol, oil/petroleum products and abrasion. Working Pressure: 150 PSI Temperature Range: -30ºF to 180ºF (-34ºC to 82ºC) Available in seven different sizes ranging from 1 to 4. RED FLEXTRA For the transfer of gasoline and other petroleum-based products under pressure, gravity flow or full suction where maximum flexibility is needed. Oil Resistant Nitrile Synthetic Rubber Tube Red Wingprene Corrugated Synthetic (Oil Resistant) Cover With White Spiral Stripe Temperature Range: -30 F to 180 F Working Pressure: 150psi Available in sizes 2" to 4" I.D. PLICORD FLEXWING PETROLEUM Heavy-duty hose used for tank truck and in-plant operations to transfer gasoline, oils, and other petroleum products up to 50% aromatic content. Designed for pressure, gravity flow or full flow suction service. Black, Oil Resistant NBR Tube Black, Oil Resistant Chemivic Cover (Smooth, Impression Wrapped) Working Pressure: 150psi Temperature Range: -35 F to 200 F Available in sizes 3/4" to 6" I.D. PALADIN Designed as a lightweight and flexible hose to transfer gasoline and other petroleum products under pressure, gravity flow or medium suction at ambient temperatures. Static Dissipating Black Nitrile Synthetic Rubber Tube Static Wire in the Outer Helix Black Chemivic Synthetic Rubber Cover With Orange Pliovic Outer Helix Temperature Range: -40 F to 160 F Working Pressure: 75psi Available in sizes 2" to 4" I.D. To assure maximum chemical compatibility please reference Goodyear s Chemical Resistance Guide.

4 Goodyear Engineered Products supplies a full line of highly engineered industrial hose for the petroleum transfer chemical transfer, and bulk transfer markets. In addition to a full line of top quality petrochemical hose, we are the only manufacturer to offer our own line of couplings designed specifically for our hose. Further, our Star Distributors are compliant with NAHAD s set of assembly guidelines and RMA test procedures. It s all part of Goodyear s dedication to efficiencies and higher standards in engineering and end-use. The end result: hose assembly procedures verified by Underwriters Laboratories Inc. (UL), which can assure you greater consistency, reliability and durability. This can standardize your assemblies for longer life and lower costs throughout your operations. C H E M I C A L T R A N S F E R FABCHEM Handles the most common industrial chemicals in pressure, gravity flow, and suction applications where flexibility and lightweight features are required. Pliosyn (UHMWPE) Tube Green Versigard (EPDM) Cover Temperature Range: -40 F to 150 F Available in ARC cover where superior abrasion resistance is required Available in sizes 1/2" to 4" I.D. VIPER Premium quality hose for transferring the majority of industrial chemicals used today. Used in pressure, gravity flow and suction applications. Specifically designed to handle chemicals at elevated temperatures. Modified XLPE Tube (Alphasyn ) Abrasion Resistant Cover (Omegasyn ) Temperature Range: -40 F to 250 F (rating contingent on the specific Available in sizes 1" to 4" I.D. HI-PER Designed as the problem solver for chemical transfer applications, this premium universal chemical transfer hose handles a broad spectrum of fluids and materials in a wide variety of applications. Teflon* Lined (FEP) Tube Blue Versigard (EPDM) Cover (depending on I.D. size) Temperature Range: -40 F to 300 F Available in sizes 1/2" to 3" I.D. BROWN FLEXWING Goodyear s economical, flexible, all-rubber chemical transfer hose for handling a wide variety of acids, alcohols, salt solutions and petroleum based products. Black Chemrin (CPE) Tube Brown Versigard (EPDM) Cover Working Pressure: 150psi Temperature Range: -30 F to 275 F Available in sizes 3/4" to 6" I.D. GREEN XLPE Handles the majority of today's industrial chemicals in pressure, gravity flow, or suction service. Speclar Tube (XLPE) Green Versigard (EPDM) Cover Working pressure: 150psi Temperature Range: -25 F to 150 F Available in sizes 1/2" to 4" I.D. BLUE FLEXWING Handles many of today s industrial chemicals in pressure, gravity flow and suction service. Designed for more rugged tank truck applications. Speclar (XLPE) Tube Blue Versigard (EPDM) Cover Temperature Range: -25 F to 150 F Available in sizes 1/2" to 6" I.D. To assure maximum chemical compatibility please reference Goodyear s Chemical Resistance Guide. Underwriters Laboratories Inc. Goodyear Star facility standards have been verified by Underwriters Laboratories Inc. * Registered Trademark of E.I. du Pont de Nemours and Company.

5 O N E S O U R C E. Historically, industrial hose manufacturers made hose, and fitting manufacturers made fittings. But nobody made both. Until now. O N E S Y S T E M. Introducing Goodyear s Asyst Assembly System Technology, the petrochemical industry s first single source, completely assembled hose and coupling system that gives you total peace of mind from the time you buy it until the time you take it out of service. O N E S O L U T I O N. You ve always trusted Goodyear to handle your toughest hose applications. And now with our new line of Insta-Lock TM industrial couplings, specifying and ordering complete systems just got easier. No more middle men. No more mismatches. No more worries. GOODYEAR ASYST. STOP THINKING HOSE AND COUPLINGS. START THINKING SYSTEMS. TRACK THE SYSTEM FROM START TO FINISH Want to keep risk management at the forefront? Have your Goodyear Authorized Distributor do a detailed analysis of your application with Hose Trakker, an electronic system that allows you to track the condition LOCK IN THE PERFECT COUPLING Goodyear Insta-Lock couplings with patented locking arms are designed specifically to fit Goodyear s petrochemical hose. Unlike most other couplings that use bands, Insta-Lock couplings utilize crimped-on THE RIGHT HOSE FOR THE JOB Picking the right hose for your application shouldn t be guesswork. That s why nobody makes proper selection easier than Goodyear Engineered Products. Thanks to the online product finder at of your hose from the day it s made to the interlocking ferrules and strict crimp goodyearep/hose.com, you can find the day you take it out of service. Hose Trakker enables the user to document trouble areas to help track wear and helps you schedule regular service and changeovers. All with little or no downtime. dimensions. So when we change a hose, we also change the crimp dimensions. It s that critical to proper fit. And it s one more way we deliver reliability and efficiencies that other providers simply can t match. right hose by application or product name. Either way, you always get the right hose for the job.

6 I N D U S T R I A L H O S E P E T R O C H E M I C A L G U I D E U.S.A FAX CANADA FAX GOODYEAREP.COM/HOSE GHOS025-4/ /07 Conveyor Belts, Hydraulic Hose and Fittings, Industrial Hose, Lightweight Conveyor Belts, Power Transmission Products, Replacement Products, Rubber Track 2007 The Goodyear Tire & Rubber Company and Goodyear Engineered Products Canada, Inc. All Rights Reserved.