Insulated Cabin Flat Roof

Transcription

1 A L L P U R P O S E I N S U L A T E D C A B I N S Insulated Cabin Flat Roof OWNER S MANUAL / Instructions for Assembly Size 0 Ft x 3 Ft / 3. Mtr. x 4.0 Mtr. (Approx.) Ver. : 3.0 Customer Service Hotline (800) Strong & Secure Cabin Quick & Easy Assembly Metal Cladded Insulated Walls Wide Door with Lock Easily Expandable Available Kits Window Kits Available Call us for any missing or damaged parts. Do not return to the store. Building Dimensions : Approximate Storage Exterior Dimension Interior Dimension Size Area Volume Base Dimension Roof Edge to Edge Wall to Wall 0 Ft x 3 Ft 9 Sq. Ft. 878 Cu.Ft. inch cm. inch cm. inch cm. Width 59 / / / Mtr. x 4.0 Mtr. Sq.Mtr. 4.9 Cu.Mtr. Depth 0 / / /8 300 Height /4 08 Door Opening inch cm. 35 3/ /4 0

2 Duramax Insulated Shed Limited Seven Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of seven years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto. This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control. Claims under this warranty must be made within the warranty period by calling or mail in a dated sales slip and clear photograph of the part to: U.S. Polymers, Inc. 057 S. Vail Ave, Montebello, CA We reserve the right to discontinue or change components. If a component has been discontinued or is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible. Limits and Exclusions There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above. Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

3 Parts List PROFILES Note: Check all parts prior to installation. CODE QTY FD FD F3D 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 F0D 8 FD 8 BCD BCD BC4D TCD TCD TC3D TC4D TC5D TC6D TC7D TC8D DCLD DCRD DSD DSTD 4 CC CC3 RSD 3 PARTS CODE QTY RFD RFD RF3D RF4D RF5D RF6D RF7D GLD GRD GJD TSD TD TS3D TS4D 3 PCD PCD 0 GSD 4 6 DCV4 WD RD RD R3D DC WINDOW WINDOW Frame ACCESSORIES CODE QTY DNS DFA4 PBE 473 S8 4 S3 S0 4 S S4 8 S5 4 S6 4 HC 3 SILICON CLEAR DOOR LOCK SUPER GLUE FD, FD, F3D, F4D, F5D, F6D, F7D, F8D, F9D FD TCD, TCD TC5D, TC6D TC7D, TC8D BCD, BCD, BC4D TC3D, TC4D RFD, RFD PCD PCD GJD TSD, TD, TS3D, TS4D RSD RF3D, RF4D, RF5D, RF6D F0D DCLD, DCRD DSD, DSTD RF7D GLD, GRD GSD CC, CC3 WINDOW WINDOW FRAME Tools You Will Need Hand Gloves Cordless Drill - Philips Head Screw driver - Philips Head Carpenter s Square Eye Protector 8 Step Ladder Adjustable pliers Level - 3ft. Tape Measure Hammer or Rubber Mallet Caulk Gun 0mm Hex. Socket Bit 7.0mm Spanner, S8 S3 S0 S S5 PBE DNS DFA4 S4 S6 HC

4 Exploded View FD BCD BCD BCD BCD BC4D BC4D FD FD FD FD F5D F6D F6D F5D F3D F4D F3D F4D F7D F8D F9D F0D WD DSD DCLD DCRD DSTD TS4D TS4D TCD TCD TC3D TC4D TC5D TC6D TC7D TC8D RSD RSD RSD TSD TD TSD TD RFD RFD RF3D RF4D RF5D RF6D GLD GRD GSD GSD GJD PBE PBE DNS R3D RD RD RD DCV4 PCD PCD CC3 CC CC3 CC DC TS3D TS3D RF7D DFA4

5 A. Foundation & Base Assembly Note: It is important that these instructions are followed step by step. Note All parts are clearly marked and care should be taken to use the correct one. Before Assembling Foundation make sure that the floor level should be perfect flat. Parts needed: CODE QTY FD FD F3D 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 CODE QTY F0D 8 FD 8 BCD BCD BC4D 60 S4 8 Note Make Two sets FD Note Make Four sets F3D FD F4D

6 3 Note Make Two sets F5D F6D 4 F6D FD F5D FD FD F5D FD F6D

7 5 F6D F7D FD F5D F7D FD FD F7D F7D F5D FD F6D 6 F3D F3D F3D F3D F4D F4D F4D F4D 3

8 7 F8D F8D F8D 8 F9D F9D F9D F9D F0D F9D F0D F9D 4

9 9 FD FD FD FD FD S4 FD FD 0 LEFT BC4D BCD BCD FD BCD FRONT BCD BC4D F5D FD F6D RIGHT BCD BC4D BCD FD FD 5

10 Option - After assemble the Base U Channel it can be filled with concrete up to the Foundation level. Concrete Note The Plywood should be placed after completing the Wall Panel Assembly. Option - The Plywood can be placed by this sizes inside the base U Channel. (plywood not Included) 6

11 B. Wall Assembly Parts needed: CODE QTY WD TCD TCD TC3D TC4D TC5D TC6D TC7D TC8D 4 CC CC3 CODE QTY DCRD DCLD DSD DSTD TSD TD TS3D TS4D 3 RSD S Note Remove the protective films before start assembly. Note This Insulated Cabin included with one Window Panel (WD). This can be fixed in any of the wall positions. BCD BCD BCD BCD BC4D RIGHT 7 FRONT

12 BCD BCD BCD BC4D RIGHT 3 BCD BCD Fig. 4 RIGHT BCD 8 &

13 4 RIGHT BCD 5 BCD BCD RIGHT 9

14 6 BCD BCD BCD 7 3 BC4D 0 BC4D

15 8 BC4D LEFT BC4D 9 TC4D TC3D Note Push the wall from both side, and make sure the panels are fully inserted. &4 5 TC3D 6 TC4D TC4D TC3D &3 Fig. 4 TC3D TC4D TC4D Fig. 5 Fig. 6

16 0 LEFT BC4D LEFT 3 BCD BCD FRONT

17 TC7D TSD TS3D TC7D TSD TC8D TD 3 TC7D TC8D &5 TC8D TC8D 3&6 TC7D TC7D &4 TS3D TC7D Fig. 4 TC8D TC8D TC7D LEFT 3 Fig. 5 Fig. 6

18 4 TC8D TC7D TC8D TC7D TC8D LEFT 5 RIGHT BC4D BC4D 4 FRONT

19 6 RIGHT 3 BCD WD WD BCD FRONT 7 TSD TC5D TS3D TC5D TSD TC6D 5 TD

20 8 TC5D TC6D &5 TC6D TC5D 3&6 TC6D &4 TC5D TC5D TS3D Fig. 4 TC5D TC6D RIGHT TC6D TC6D Fig. 5 Fig. 6 9 TC5D TC6D TC6D TC5D TC6D 6 RIGHT

21 0 WD WD BCD BCD FRONT TCD TCD TS4D TS4D TS4D 7

22 TCD RIGHT TCD &5 TCD WD TCD 3 TCD &4 TCD TCD TCD FRONT Fig. 4 Fig. 5 3 RIGHT Note Push the wall from both side, and make sure the panels are fully inserted. TCD TCD TCD TCD FRONT 8

23 4 FRONT TCD TCD TCD TCD WD FRONT INSIDE RIGHT 5 TCD FRONT TCD TCD TCD WD FRONT INSIDE RIGHT 9

24 6 TC7D TCD TCD TC7D FRONT CC3 TCD CC3 CC3 TC5D BCD CC3 BCD 7 TC6D TC4D TC4D TC6D TC3D CC CC CC BCD CC BCD 0 LEFT

25 8 DCRD DCRD BCD DCRD DCRD DCRD DCLD 4 Fig. 4 &3 FRONT 9 DSD TCD DSD DSTD BCD TCD DSD DSD & DSD BCD BCD FRONT

26 30 TC3D TC4D TC3D TC4D LEFT 3 TCD S RSD RSD TC3D RSD TC3D 4&5 TC4D 4&5 S TCD 3 RSD S RSD 3 RSD TCD TCD S TC4D RSD RSD FRONT Fig. 4 Fig. 5

27 C. Roof Assembly Parts needed: CODE QTY CODE QTY RD RD R3D RFD RFD RF3D RF4D RF5D RF6D RF7D 0 GLD GRD GJD GSD 4 PCD PCD PBE DFA4 DNS DCV4 85 S3 S8 4 S0 4 S5 4 S6 4 Note Remove the protective films before start assembly. Note On top U channel these 3 holes are Pre-drilled for reference, align the holes and secure. S0 S0 RD RD RD 3&4 TCD TCD & TC7D TCD S0 RD RD 3 LEFT TC7D TC7D Fig. 4 FRONT

28 S0 RD TC7D TCD LEFT FRONT 3 RD S0 RD RD & S0 RD 4

29 4 RD RD S0 RD S0 & RD 5 R3D S0 R3D S0 RD R3D,&3 S6 5

30 6 R3D RD RSD Dia. 3.0mm. R3D RD RSD & R3D RD RD RD RSD 7 TC5D & TC5D 6

31 8 R3D RF4D R3D RF3D RF4D RF4D RF4C RF3C RF3D RF4D RF3D RIGHT 9 RD RF6D RD RF6D RF5D RF6D RF4C RF5D RF3C RF6D RF5D 7 LEFT

32 0 RD RF5D RFD RF5D RFD 3&4 5&6 RFD RF3D RF3D R3D R3D & RF7D RFD RFD RFD Fig. 4 FRONT RFD RF7D RF7D RFD Fig. 5 Fig. 6 RIGHT Silicon RD TC3D GSD TC4D TC3D TC3D GSD TC3D,&3 GSD GSD GSD 8

33 GLD GRD GSD GLD & RD GLD 3 GRD GLD GRD GRD,&3 GJD GLD GJD GJD GLD GRD Silicon GJD GLD 9

34 4 GRD GRD DNS,&3 DFA4 DFA4 DNS DNS DFA4 S3 GRD DNS DFA4 5 GluePBE PBE GRD GLD Silicon,&3 GRD 30

35 6 Dia. 3.0mm. GRD PCD 3 DCV4 PCD Glue DCV4,,4&5 PCD PCD DCV4 Fig. 4 Fig. 5 7 HC S5 DC Fig.,,&3 DC S5,,&3 DC DCRD DCRD,,&3 3 Fig. Fig.3

36 8 Fig. Fig. Fig.3 Fig.4 Fig.5 Fig.6 9 Fig.7 Fig.8 DCLD 3

37 D. Window Assembly Rubber Silicon WD Rubber Silicon CABIN OUTSIDE 3 4 Dia.3.0mm. Silicon 33 CABIN OUTSIDE CABIN INSIDE

38 5 6 S8 CABIN INSIDE CABIN INSIDE Note Remove the protective films after assembly. 34

39 U.S. Polymers, Inc. 057 S. Vail Ave Montebello, CA 90640, United States of America