Insulated Cabin Flat Roof

Transcription

1 A L L P U R P O S E I N S U L A T E D C A B I N S Insulated Cabin Flat Roof OWNER S MANUAL / Instructions for Assembly Size 0 Ft x Ft with Extension Kits (0 Ft x 6 / Ft /. Mtr. x Mtr.) (Approx.) Ver. : 0.0 OPTION - : Extension Kit assembly on Right ide of the Basic Cabin Strong & Secure Cabin Quick & Easy Assembly Metal Cladded Insulated Walls Wide Door with Lock Easily Expandable Available Kits Window Kits Available Note : For Cabin with Extension ssembly se this anual only Customer PART Service Hotline ASSEMBLING CABIN WITH EXTENSION KIT (800) PART ADDING EXTENSION KIT TO EXISTING CABIN Building Dimensions (One Extension): Call us for any missing or damaged parts. Do not return to the store. Approximate Storage Exterior Dimension Interior Dimension Size Area Volume Base Dimension Roof Edge to Edge Wall to Wall 0 Ft x 6 / Ft 65 Sq. Ft. 44 /8 Cu.Ft. inch cm. inch cm. inch cm. Width Mtr. x Mtr. 6.0 Sq.Mtr..54 Cu.Mtr. Depth 0 / 06 7 /8 8 /8 00 Height /4 08 Note - Basic cabin dimensions are available in basic cabin manual.

2 Duramax Insulated Shed Limited Seven Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of seven years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto. This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control. Claims under this warranty must be made within the warranty period by calling or mail in a dated sales slip and clear photograph of the part to: U.S. Polymers, Inc. 057 S. Vail Ave, Montebello, CA We reserve the right to discontinue or change components. If a component has been discontinued or is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible. Limits and Exclusions There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above. Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

3 Basic Parts List PROFILES Note: Check all parts prior to installation. CODE QTY PARTS CODE QTY ACCESSORIES CODE QTY FD, FD, FD, F4D, F5D, F6D, F7D, F8D, F9D F0D FD FD FD 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 F0D 8 FD 8 BCD BCD BCD BC4D TCD TCD TCD TC5D TC6D TC7D TC8D DCLD DCRD DSTD DSD CC 4 CC CC RFD RFD RFD RF4D RF5D RF6D RF7D GLD GRD GJD TSD TD TSD TS4D PCD PCD RFSD 0 GSD 4 6 DCV4 WD RD RD RD DC WINDOW WINDOW Frame DNS DFA4 PBE 47 S8 4 S S0 4 S S4 8 S5 4 S6 4 HC SILICON CLEAR DOOR LOCK SUPER GLUE FD TCD, TCD TC5D, TC6D TC7D, TC8D BCD, BCD BCD, BC4D TCD, RFD, RFD PCD PCD GJD TSD, TD, TSD, TS4D RFD, RF4D, RF5D, RF6D DCLD, DCRD DSTD, DSD RF7D GLD, GRD GSD CC CC, CC WINDOW WINDOW FRAME Tools You Will Need Hand Gloves Cordless Drill - Philips Head Screw driver - Philips Head Carpenter s Square Eye Protector 8 Step Ladder Adjustable pliers Level - ft. Tape Measure Hammer or Rubber Mallet Caulk Gun 0mm Hex. Socket Bit 7.0mm Spanner RFSD, S8 S S0 S S5 PBE DNS DFA4 S4 S6 HC

4 Basic Exploded View FD BCD BCD BCD BCD BCD BC4D BC4D BCD FD FD FD FD F5D F6D F6D F5D FD F4D FD F4D F7D F8D F9D F0D WD CC CC DSD DCLD DCRD DSTD TS4D TS4D TCD TCD TCD TC5D TC6D TC7D TC8D TSD TD TSD TD RFD RFD RFD RF4D RF5D RF6D GLD GRD RFSD RFSD RFSD RFSD RFSD RFSD GSD GSD GJD PBE PBE DNS RD RD RD RD DCV4 PCD PCD CC CC CC CC CC CC DC TSD TSD RF7D DFA4

5 Extension Parts List Note: Check all parts prior to installation. PROFILES PARTS ACCESSORIES CODE QTY BC5D BC6D F8D F9D 4 F0D 8 FD 4 FD FD 4 TCCD TBCD RFED GED GJD TSJD TCJD FSED GSED 4 4 RD RSLD RSRD CODE QTY 65 S0 6 S 8 6 S6 6 S4 4 SILICON CLEAR F8D, F9D, FD, FD FD, TCCD RSLD TCJD F0D BC5D, BC6D, TBCD RFED RSRD GED TSJD GSED GJD S0 S4 S S6 FSED

6 Exploded View Option - - Extension Kit Assembly on Rightside of the Basic Cabin GJD GED GSED RD FSED RD FSED FSED RFED TCJD TBCD TSJD TCCD BC5D BC6D F8D F9D F0D FD FD FD FD

7 PART - Assembling Cabin with Extension Kit Option-- Extension Kit Assembly on Right side of the Basic Cabin A. Foundation & Base Assembly Note: It is important that these instructions are followed step by step. CODE Parts needed: QTY FD FD FD 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 CODE QTY F0D 8 FD 8 BCD BCD BCD BC4D 60 S4 8 Note All parts are clearly marked and care should be taken to use the correct one. Before Assembling Foundation make sure that the floor level should be perfect flat. Parts needed for Each Extension: CODE QTY F8D F9D 4 F0D 8 FD 4 FD FD 4 Note CODE QTY BC5D BC6D 78 S4 Make Two sets FD FD FD FD Add one (FD) for each Extension. FD

8 Add one (FD) for each Extension. FD 4 FD Note Make Four sets FD FD 5 FD F4D Add one (FD) for each Extension. Note Make Four sets F4D FD

9 6 Note Make Two sets F5D F6D 7 F6D FD F5D FD FD FD FD F5D FD F6D

10 8 F6D F7D FD F5D F7D FD FD FD FD F7D F7D F5D FD F6D 9 FD FD FD FD F4D F4D F4D F4D FD FD FD FD 4

11 0 F8D F8D F8D Add nos (F8D) for each Extension. F9D F9D F9D F9D F9D F9D Add Four (F9D) for each Extension. F0D F9D F0D F9D F9D F9D 5

12 F6D Add Four (FD) for each Extension. F5D FD FD FD FD S4 FD FD FD FD FD FD F6D F5D BCD BC4D BCD Add one (BC5D & BC6D) for each Extension. BCD BCD FD BC5D BCD FD F5D BCD BCD BC6D BC4D FD BC6D BC4D F6D FD FD 6

13 4 Option - - Concrete After assemble the Base U Channel it can be filled with concrete up to the Foundation level. Concrete 5 Option - -Plywood (Not included) The Plywood can be placed by this sizes inside the base U Channel. 7 Note The Plywood should be placed after completing the Wall Panel Assembly.

14 B. Wall Assembly CODE Note Parts needed: QTY WD TCD TCD TCD TC5D TC6D TC7D TC8D CC 4 CC CC CODE QTY DCRD DCLD DSD DSTD TSD TD TSD TS4D 6 8 S This Insulated Cabin included with one Window Panel (WD). This can be fixed in any of the wall positions. Parts needed for Each Extension: CODE 4 TCCD TBCD TCJD TSJD Note QTY CODE QTY 4 RSLD RSRD 5 S 8 6 Remove the protective films before start assembly. BCD BC4D BCD BCD BCD BC5D BCD BCD BC6D BC4D BC5D BCD 8

15 BC5D BCD BCD BC6D BC4D CC CC BCD BC5D BC5D 4 CC CC CC Fig. 4 BCD & BC5D 9

16 4 BCD CC CC CC BCD BC5D 5 BC5D BCD BC5D 0

17 6 Add Two () for each Extension. BC5D BCD BCD BCD 7 CC CC BC4D CC CC BC4D

18 8 BC4D BC4D BCD 9 TBCD TBCD &4 TCD CC CC CC TBCD & TCD TCD CC CC CC Fig. 4

19 0 Note Push the wall from both side, and make sure the panels are fully inserted. & TCD TCD TCD Note Push the wall from both side, and make sure the panels are fully inserted. Add one ( & TBCD) & Two (TCJD) for each Extension. &4 & TBCD TBCD TBCD TCJD TCJD Fig. 4

20 TCD TBCD TCD TBCD BC4D BCD BCD 4

21 4 CC CC BCD CC CC BCD 5 TC7D TSD TSD TC7D TSD TC8D 5 TD

22 6 TC7D TC8D &5 TC8D CC TC8D CC CC &6 TC7D TC7D &4 TSD TC7D CC Fig. 4 TC8D TC8D TC7D CC CC Fig. 5 Fig. 6 7 TC8D TC8D TC7D TC7D TC8D 6

23 8 BCD BC4D BC4D 9 CC CC CC BC6D CC 7 BC6D

24 0 TSD TC5D TSD TC5D TSD TC6D TD TC5D TC6D &5 TC6D CC CC TC5D &6 TC6D CC TC5D &4 TC5D TSD CC Fig. 4 CC TC6D TC5D TC6D TC6D CC 8 Fig. 5 Fig. 6

25 TC6D TC5D TC6D TC6D TC5D 9

26 Note This Insulated Cabin included with one Door (DC). This can be fix in Four position as shown. This instruction steps continues with position- DC 4 Add Two () for each Extension. BC6D BC6D BCD 0

27 4 WD WD BC6D BCD BCD BCD 5 6 TCD TCD TS4D TS4D TS4D TSJD

28 7 Add One (TCCD & TSJD) for each Extension. TCCD TSJD 8 TCD CC & TCD TCD CC TCD CC

29 9 TCCD TC5D TCCD & WD CC CC TCCD WD TCCD CC 0 TCD TCD TCD & TCD TCD WD TCD TCD

30 TCCD TCD TCCD &4 & TCD TCD TCCD Fig. 4 WD TCCD TCD TCD WD Note Push the wall from both side, and make sure the panels are fully inserted. 4 Add One (TCCD & ) With Two TSJD for each Extension.

31 TCD TC7D TCD TC7D CC CC TCCD Door Area BCD CC BCD CC TC5D BCD BCD 4 TBCD TC6D TBCD TC6D CC CC TCD CC BCD TC8D BC5D CC BC5D BCD Door Area 5

32 5 Note If the Door is assembling any other positions (, or 4), Please follow page 4-5 DCRD DCRD DCRD BCD DCLD 4 DCRD DCRD & Fig. 4 6 Note If the Door is assembling any other positions (, or 4), Please follow page 4-5 TCD DSTD DSD DSD BCD TCD DSD DSD & 6 BCD DSTD BCD

33 7 Note If the Door is assembling any other positions (, or 4), Please follow page 4-5 TCD 4 Add Two () for each Extension. TCD TCCD TCD TCCD Door Area TCD TCD Fig. 4 8 Note If the Door is assembling any other positions (, or 4), Please follow page 4-5 Add Two () for each Extension. 4 TBCD TCD TCD TBCD 7 Fig. 4 Door Area

34 9 Note If the Door is assembling any other positions (, or 4), Please follow page S TCD S TCD TCD 4 TCD TCD S TCD TCD S Fig Note If the Door is assembling any other positions (, or 4), Please follow page 4-5 TBCD Add Two () for each Extension. TCD S TCCD TCD S 8

35 C. Roof Assembly Parts needed: Parts needed for each Extension CODE QTY CODE QTY CODE QTY RD RD RD RFD RFD RFD RF4D RF5D RF6D RF7D RFSD 0 GLD GRD HC GJD GSD 4 PCD PCD PBE DFA4 DNS DCV4 85 S S8 4 S0 4 S5 4 S6 4 Note RD GJD GED GSED FSED RFED 6 S0 6 S6 6 Remove the protective films before start assembly. Note On top U channel these holes are Pre-drilled for reference, align the holes and secure. S0 RD S0 RD RD TCD TCD TC8D &4 & S0 TC7D TCD RD RD 9 TC7D TC7D Fig. 4

36 S0 TC8D RD TC7D TCD RD S0 RD RD RD & S0 RD 0

37 4 RD S0 RD RD S0 RD RD & RD 5 Add Nos (RD) for each Extension. RD S0 RD RD S0 RD & RD

38 6 S0 RD RD & 7 S0 S0 RD RD RD RD RD,& S6

39 8 RD RD RD Dia..0mm. RD & RD RD RD RD RD RD 9 TCD RFSD RFSD TCD TC8D RFSD TC7D RFSD & RFSD RFSD TCD RFSD RFSD

40 0 Add Nos (FSED) for each Extension. TCD TCD RFSD RFSD RFSD RFSD RFSD &4 TCCD TCCD & TCD &4 &4 FSED FSED RFSD TCCD FSED FSED FSED Fig. 4 RD RF4D RD RF4D RFSD RFD RF4D RF4C RFC RFD RF4D RFD 4

41 RF6D RD RD RF6D RFSD RF5D RF6D RF4C RF5D RFC RF6D RF5D Add one (RFED) for each Extension. RD RFSD RF5D RF5D RFD RFD 6 4&5 RFED RFD RFD RFD RFED RFD & Fig. 4 RFD RFD RFED RD RFD RFED 5 Fig. 5 Fig. 6

42 4 Note If the Door is assembling any other positions (, or 4), Please follow page 5 RFD RFD RF7D & RF7D RFD RF7D RFD 5 Add Two (GSED) for each Extension. RD RD RD TBCD TCD Silicon TCD GSD & TBCD GSD GSED GSED GSD TBCD TCD GSD GSED GSD 6

43 6 Add one (GED) for each Extension. GRD GLD GED GSD GSED GLD GED GRD & GRD 7 Add one (GJD) for each Extension. GED GED GLD GRD GRD GJD GJD,& GED GJD GJD Silicon GED GRD GRD GJD 7

44 8 GRD GRD DNS,& DFA4 DFA4 DNS DNS DFA4 S GRD DNS DFA4 9 GluePBE PBE GRD GLD GED Silicon,& GRD 8

45 0 Dia..0mm. GRD CC PCD CC DCV4 CC PCD Glue DCV4,,4&5 PCD PCD DCV4 Fig. 4 Fig. 5 HC S5 DC Fig.,,& DC S5,,& DC DCRD DCRD,,& 9 Fig. Fig.

46 Fig. Fig. Fig. Fig.4 Fig.5 Fig.6 Fig.7 Fig.8 DCLD 40

47 D. Window Assembly Rubber Silicon WD Rubber Silicon CABIN OUTSIDE 4 Dia..0mm. Silicon 4 CABIN OUTSIDE CABIN INSIDE

48 5 6 S8 CABIN INSIDE CABIN INSIDE Note Remove the protective films after assembly. 4

49 Door Assembly in Positions,, & 4 Note If the Door is assembling in positions,, & 4, Please follow the steps (-) for assembling DCLD, DCRD, DSTD, & DSD. DC 4 DCRD TCD DCRD BCD DSTD &4 TCD TCD DCRD WD DSTD DCLD TCD TCD DSTD TCD TCD DSTD 4 Fig. 4

50 TCD DSTD DCRD DCRD DCRD TCD DCLD DSD BCD DSD WD DSD BCD DSD & BCD 44 BCD

51 Door Assembly in Position - Note If the Door is assembling in position-, Please follow below 4 steps (-4) instead of (7-40) in page (7-8) TCCD TCD TCD TCCD TCD Door Area TCD 4 RSRD 5 TCD TCD Fig. 4 RSRD Fig. 5 TBCD TCD 4 TBCD 5 RSLD TCD 45 RSLD Fig. 4 Fig. 5

52 S S TCD TCD TCD 4 RSLD TCD RSRD RSLD S TCD S Fig TBCD S TCD S S 4 S TCD TCD TCD Door Area 46 Fig. 4

53 Door Assembly in Position - Note If the Door is assembling in position-, Please follow below 4 steps (-4) instead of (7-40) in page (7-8) TCCD TCD 4 TCD 5 TCD TCD RSRD RSRD TCCD Door Area TCD TCD Fig. 4 Fig. 5 TBCD TBCD RSLD TCD 4 RSLD 5 TCD 47 Fig. 4 Fig. 5

54 S S TCD TCD TCD 4 TCD S TCD S Fig. 4 4 RSRD RSLD 4 TBCD S TCD S S 4 TCD S TCD TCD Door Area 48 Fig. 4

55 Door Assembly in Position - 4 Note If the Door is assembling in position- 4, Please follow below 4 steps (-4) instead of (7-40) in page (7-8) TCCD TCD TCCD TCD TCD 4 TCD TCD Door Area Fig. 4 TBCD TCD TBCD TCD 4 49 Fig. 4

56 S S TCD TCD TCD 4 4 TCD S TCD TCD TCD S Fig. 4 4 S TCD S 4 TBCD TCCD S TCCD TBCD S TCD TCD Door Area 50 Fig. 4

57 Note If the Door is assembling in positions,, & 4, Please follow the steps for assembling RF7D. RFD RF7D RF7D RFED,&4 RF7D RF7D RF7D RFD RFD Fig. 4 RFED RFD RF7D DCLD DCRD Door Assembly in Position - 4 5

58 PART : Adding Extension Kit to Existing Cabin Left Back Front Right Step.Remove RF7D,RFD,RFD & RF4D. Back RF7D RF4D RFD RFD Front Right 5 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

59 Step.Remove GRD,PCD,PCD & DCV4. GRD DCV4 Right PCD Back PCD Step.Remove RD. Step 4.Remove GSD & RFSD. RFSD RD RFSD GSD 5 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

60 Step 5.Remove CC,TC5D & TC6D. Step 6.Remove CC, CC &. CC CC TC5D CC TC6D CC Step 7.Remove BCD,BC4D, &. Step 8.Remove WD &. WD BC4D BCD 54 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

61 Step 9.Remove F5D,F6D & F7D. Back F7D F6D Front F7D F5D Right Step -Come back to 0 x Insulated Cabin Extension manual (PART-) and follow the steps Left Back Front Right 55 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

62 Follow the Diagram to Extension Assemble on Right Side. GED GSED GJD RD RD FSED RFED TCJD TBCD TSJD TCCD BC5D FD BC6D 56 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

63 U.S. Polymers, Inc. 057 S. Vail Ave Montebello, CA 90640, United States of America RD